Austria
Refuelling Tests of a Hydrogen Tank for Heavy-duty Applications
Sep 2023
Publication
A transition towards zero-emission fuels is required in the mobility sector in order to reach the climate goals. Here (green) renewable hydrogen for use in fuel cells will play an important role especially for heavy duty applications such as trucks. However there are still challenges to overcome regarding efficient storage infrastructure integration and optimization of the refuelling process. A key aspect is to reduce the refuelling duration as much as possible while staying below the maximum allowed temperature of 85 C. Experimental tests for the refuelling of a 320 l type III tank were conducted at different operating conditions and the tank gas temperature measured at the front and back ends. The results indicate a strongly inhomogeneous temperature field where measuring and verifying the actual maximum temperatures proves difficult. Furthermore a simulation approach is provided to calculate the average tank gas temperature at the end of the refuelling process.
Prospects and Impediments for Hydrogen Fuel Cell Buses
Jun 2021
Publication
The number of demonstration projects with fuel cell buses has been increasing worldwide. The goal of this paper is to analyse prospects and barriers for fuel cell buses focusing on their economic- technical- and environmental performance. Our results show that the prices of fuel cell buses although decreasing over time are still about 40% higher than those of diesel buses. With the looming ban of diesel vehicles and current limitations of battery electric vehicles fuel cell buses could become a viable alternative in the mid-to long-term. With the requirements for a better integration of renewable energy sources in the transport system interest in hydrogen is rising. Hydrogen produced from renewables used in fuel cell buses has the potential to save about 93% of CO2 emissions in comparison to diesel buses. Yet from environmental point-of-view it has to be ensured that hydrogen is produced from renewables. Currently the major barrier for a faster penetration of fuel cell buses are their high purchase prices which could be significantly reduced with the increasing number of buses through technological learning. The final conclusion is that a tougher transport policy framework is needed which fully reflects the environmental impact of different buses used.
Decarbonization of the Steel Industry: A Techno-economic Analysis
Jan 2022
Publication
A substantial CO2-emmissions abatement from the steel sector seems to be a challenging task without support of so-called “breakthrough technologies” such as the hydrogen-based direct reduction process. The scope of this work is to evaluate both the potential for the implementation of green hydrogen generated via electrolysis in the direct reduction process as well as the constraints. The results for this process route are compared with both the well-established blast furnace route as well as the natural gas-based direct reduction which is considered as a bridge technology towards decarbonization as it already operates with H2 and CO as main reducing agents. The outcomes obtained from the operation of a 6-MW PEM electrolysis system installed as part of the H2FUTURE project provide a basis for this analysis. The CO2 reduction potential for the various routes together with an economic study are the main results of this analysis. Additionally the corresponding hydrogen- and electricity demands for large-scale adoption across Europe are presented in order to rate possible scenarios for the future of steelmaking towards a carbon-lean industry.
Hydrogen Role in the Valorization of Integrated Steelworks Process Off-gases through Methane and Methanol Syntheses
Jun 2021
Publication
The valorization of integrated steelworks process off-gases as feedstock for synthesizing methane and methanol is in line with European Green Deal challenges. However this target can be generally achieved only through process off-gases enrichment with hydrogen and use of cutting-edge syntheses reactors coupled to advanced control systems. These aspects are addressed in the RFCS project i3 upgrade and the central role of hydrogen was evident from the first stages of the project. First stationary scenario analyses showed that the required hydrogen amount is significant and existing renewable hydrogen production technologies are not ready to satisfy the demand in an economic perspective. The poor availability of low-cost green hydrogen as one of the main barriers for producing methane and methanol from process off-gases is further highlighted in the application of an ad-hoc developed dispatch controller for managing hydrogen intensified syntheses in integrated steelworks. The dispatch controller considers both economic and environmental impacts in the cost function and although significant environmental benefits are obtainable by exploiting process off-gases in the syntheses the current hydrogen costs highly affect the dispatch controller decisions. This underlines the need for big scale green hydrogen production processes and dedicated green markets for hydrogen-intensive industries which would ensure easy access to this fundamental gas paving the way for a C-lean and more sustainable steel production.
Recent Advances in Sustainable Hydrogen Production from Microalgae: Mechanisms, Challenges, and Future Perspectives
Jan 2024
Publication
The depletion of fossil fuel reserves has resulted from their application in the industrial and energy sectors. As a result substantial efforts have been dedicated to fostering the shift from fossil fuels to renewable energy sources via technological advancements in industrial processes. Microalgae can be used to produce biofuels such as biodiesel hydrogen and bioethanol. Microalgae are particularly suitable for hydrogen production due to their rapid growth rate ability to thrive in diverse habitats ability to resolve conflicts between fuel and food pro duction and capacity to capture and utilize atmospheric carbon dioxide. Therefore microalgae-based bio hydrogen production has attracted significant attention as a clean and sustainable fuel to achieve carbon neutrality and sustainability in nature. To this end the review paper emphasizes recent information related to microalgae-based biohydrogen production mechanisms of sustainable hydrogen production factors affecting biohydrogen production by microalgae bioreactor design and hydrogen production advanced strategies to improve efficiency of biohydrogen production by microalgae along with bottlenecks and perspectives to over come the challenges. This review aims to collate advances and new knowledge emerged in recent years for microalgae-based biohydrogen production and promote the adoption of biohydrogen as an alternative to con ventional hydrocarbon biofuels thereby expediting the carbon neutrality target that is most advantageous to the environment.
Solid Air Hydrogen Liquefaction, the Missing Link of the Hydrogen Economy
Mar 2023
Publication
The most challenging aspect of developing a green hydrogen economy is long-distance oceanic transportation. Hydrogen liquefaction is a transportation alternative. However the cost and energy consumption for liquefaction is currently prohibitively high creating a major barrier to hydrogen supply chains. This paper proposes using solid nitrogen or oxygen as a medium for recycling cold energy across the hydrogen liquefaction supply chain. When a liquid hydrogen (LH2) carrier reaches its destination the regasification process of the hydrogen produces solid nitrogen or oxygen. The solid nitrogen or oxygen is then transported in the LH2 carrier back to the hydrogen liquefaction facility and used to reduce the energy consumption cooling gaseous hydrogen. As a result the energy required to liquefy hydrogen can be reduced by 25.4% using N2 and 27.3% using O2. Solid air hydrogen liquefaction (SAHL) can be the missing link for implementing a global hydrogen economy.
Urban Hydrogen Adoption in Linz, Austria: Simulation and Statistical Detection of Anomalies in Sustainable Mobility
Aug 2025
Publication
The transition to Hydrogen Fuel Cell Vehicles (HFCVs) is recognized for its potential to eliminate tailpipe emissions and promote cleaner urban mobility. This study examines the impact of varying HFCV adoption rates as well as the number and location of hydrogen refueling stations on emissions driving behavior and traffic dynamics in urban environments. A hybrid methodology combining statistical analyses and machine learning techniques was used to simulate all scenarios in the city of Linz Austria. The simulation results indicate that the configuration of hydrogen refueling infrastructure along with smoother driving patterns can contribute to reduced congestion and significantly lower CO2 emissions in high-traffic urban areas. Increasing the proportion of HFCVs was also found to be beneficial due to their use of electric motors powered by hydrogen fuel cells which offer features such as instant torque regenerative braking and responsive acceleration. Although these features are not unique to HFCVs they contributed to a slight shift in driving behavior toward smoother and more energy-efficient patterns. This change occurred due to improved acceleration and deceleration capabilities which reduced the need for harsh maneuvers and supported steadier driving. However the overall effect is highly dependent on traffic conditions and real-world driving behavior. Furthermore marginal and contextdependent improvements in traffic flow were observed in certain areas. These were attributed to HFCVs’ responsive acceleration which might assist in smoother merging and reduce stop-and-go conditions. These findings provide valuable insights for transportation planners and policymakers aiming to promote sustainable urban development.
Dual Pathways for Refinery Off-gas Processing: Comparative Analysis of Steam Reforming and Co-electrolysis
Aug 2025
Publication
In an effort to bridge the gap between academic research and industrial application this study investigates the integration potential of steam methane reforming and Co-electrolysis for the efficient conversion of refinery offgases into high-purity syngas. Experimental work was conducted under conditions representative of industrial environments using platinum- and nickel-based catalysts in steam reforming to assess methane conversion and H2 /CO ratio at varying temperatures and gas hourly space velocities (GHSV). Co-electrolysis was evaluated in solid oxide electrolysis cells (SOECs) across a range of gas compositions (H2O/CO2 /H2 /CO) including pure CO2 electrolysis as a strategy for pre-electrolysis hydrogen removal. Electrochemical performance was analyzed using impedance spectroscopy distribution of relaxation times (DRT) and current–voltage characterization. Results confirm the superior stability and performance of the Pt catalyst under high-throughput conditions while Ni-based systems were more sensitive to operational fluctuations. In the SOEC increased H2O content accelerated reaction kinetics whereas CO2 concentration governed polarization resistance. To enable optimal SOEC operation the addition of steam downstream of the reformer is proposed as a means of adjusting the reformate composition. The findings demonstrate that tuning reforming and electrolysis conditions in tandem offers a promising route for sustainable syngas production using renewable electricity. This work establishes a foundation for further development of integrated thermo-electrochemical systems tailored to industrial gas streams.
Assessing the Competitiveness and Trade-offs of National Hydrogen Strategies in the Maghreb: TIMES Scenario-based Analysis
Jun 2025
Publication
North Africa’s Maghreb countries Morocco Tunisia and Algeria aim to become key players in the global green hydrogen market. However rising hydrogen demand challenges their ability to balance domestic decarbonization efforts with export ambitions. This study assesses the techno-economic trade-offs between national hydrogen targets and export goals evaluating their alignment with climate commitments using the TIMES-MAGe model. Five scenarios explore variations in electrolysis energy sourcing (renewables vs. grid) and water supply (surface vs. desalinated) under both local-only and export-oriented strategies. Results show that while exportdriven hydrogen production is feasible it imposes significant economic and resource burdens. By 2050 exports sharply increase hydrogen production costs electricity prices investment needs and water use. The competitiveness of renewable electricity is weakened as most renewable electricity is allocated to hydrogen exports constraining domestic decarbonization. Intra-regional hydrogen trade is less cost-effective than domestic supply with pipeline repurposing offering the most viable trade option. The findings inform future policy for cost-effective hydrogen development.
Fundamentals of Innovative Aircraft Heat Exchanger Integration for Hydrogen–Electric Propulsion
Apr 2025
Publication
The potential of utilizing the rejected heat of a fuel cell system to improve the aircraft propulsive efficiency is discussed for various flight conditions. The thermodynamic background of the process and the connection of power consumption in the fan of the ducted propulsor and fuel cell heat are given and a link between these two components is presented. A concept that goes beyond the known ram heat exchanger is discussed which outlines the potential benefits of integrating a fan upstream of the heat exchanger. The influence of the fan pressure ratio flight speed and altitude as well as the temperature level of the available fuel cell heat on the propulsive efficiency is presented. A correlation between the fan pressure ratio flight speed and exchangeable fuel cell heat is established providing a simplified computational approach for evaluating feasible operating conditions within this process. This paper identifies the challenges of heat exchanger integration at International Standard Atmosphere sea level conditions and its benefits for cruise flight conditions. The results show that for a flight Mach number of 0.8 and a fan pressure ratio of 1.5 at a cruising altitude of 11000 m the propulsion efficiency increases by approximately 8 percentage points compared to a ducted propulsor without heat utilization. Under sealevel conditions the concept does not offer any performance advantages over a ducted propulsor. Instead it exhibits either comparable or reduced propulsive efficiency.
New Insights into the Improvement of Hydrogen Embrittlement Resistance of Heat-treated Carbon Steels by Shot Peening
Oct 2025
Publication
The effectiveness of shot peening in suppressing hydrogen embrittlement (HE) of the heat-treated steels with different strength levels 790 MPa (115 ksi) and 930 MPa (135 ksi) was comprehensively investigated. A plastically deformed layer on the surface facilitated an increased number of dislocations and refined grain morphology. This hindered hydrogen transportation as confirmed by the results of electrochemical permeation exhibiting a decrease in the effective diffusion coefficient up to 47 %. The trapping behaviour of the steels scrutinized through Thermal Desorption Spectroscopy (TDS) proposed that dislocations are primary traps. Along with this residual compressive stresses (RCS) were introduced into the materials reaching a maximum of − 650 MPa and a depth of 250 μm. This prevented fracture of the steels under constant load in a plastic regime (1.05xYS) and 120 bar H2 environment. Slow Strain Rate Tensile (SSRT) tests indicated superior mechanical properties of the shot-peened steels under electrochemical charging reducing HE susceptibility by 15 %. Fracture morphology confirmed the protective nature of the plastically deformed layer highlighting a higher ductility of the fracture. RCS has been indicated as a determining factor in suppressing HE by shot peening regardless of the strength level of the steel.
Towards a Multi-color Hydrogen Production Network? Competing Imaginaries of Development in Northern Patagonia, Argentina
Feb 2024
Publication
Green hydrogen has recently gained importance as a key element in the transition to a low-carbon energy future sparking a boom in possible production regions. This article aims at situating incipient hydrogen production in the Argentine province of Río Negro within a global production network (GPN). The early configuration of the hydrogen-GPN includes several stakeholders and is contested in many ways. To explore the possible materialization of the hydrogen economy in Argentina this article links GPN literature to the concept of sociotechnical imaginaries. In so doing this study finds three energy imaginaries linked to hydrogen development: First advocates of green hydrogen (GH2) project a sociotechnical imaginary in which GH2 is expected to promote scientific and technological progress. Second proponents of blue hydrogen point to Vaca Muerta and the role of natural gas for energy autonomy. Third opponents of the GH2 project question the underlying growth and export model emphasizing conservation and domestic energy sovereignty. The competition between different capital fractions i.e. green and fossil currently poses the risk of pro-fossil path decisions and lock-in effects. Current power constellations have led to the replacement of green with low-emission resulting in the promotion of multi-colored hydrogen. This is particularly evident in the draft for the new national hydrogen law and the actors involved in defining the national hydrogen strategy. The conceptual combination of actors and their interests their current power relations and the sociotechnical imaginaries they deploy illustrates how Argentina's energy future is already being shaped today.
Hydrogen-induced Calcite Dissolution in Amaltheenton Formation Claystones: Implications for Underground Hydrogen Storage Caprock Integrity
Aug 2022
Publication
With the rising potential of underground hydrogen storage (UHS) in depleted oil and gas reservoirs or deep saline aquifers questions remain regarding changes to geological units due to interaction with injected hydrogen. Of particular importance is the integrity of potential caprocks/seals with respect to UHS. The results of this study show significant dissolution of calcite fossil fragments in claystone caprock proxies that were treated with a combination of hydrogen and 10 wt% NaCl brine. This is the first time it has been experimentally observed in claystones. The purpose of this short communication is to document the initial results that indicate the potential alteration of caprocks with injected hydrogen and to further highlight the need for hydrogen-specific studies of caprocks in areas proposed for UHS.
Hydrogen Balloon Transportation: A Cheap and Efficiency Mode to Transport Hydrogen
Nov 2023
Publication
The chances of a global hydrogen economy becoming a reality have increased significantly since the COVID pandemic and the war in Ukraine and for net zero carbon emissions. However intercontinental hydrogen transport is still a major issue. This study suggests transporting hydrogen as a gas at atmospheric pressure in balloons using the natural flow of wind to carry the balloon to its destination. We investigate the average wind speeds atmospheric pressure and temperature at different altitudes for this purpose. The ideal altitudes to transport hydrogen with balloons are 10 km or lower and hydrogen pressures in the balloon vary from 0.25 to 1 bar. Transporting hydrogen from North America to Europe at a maximum 4 km altitude would take around 4.8 days on average. Hydrogen balloon transportation cost is estimated at 0.08 USD/kg of hydrogen which is around 12 times smaller than the cost of transporting liquified hydrogen from the USA to Europe. Due to its reduced energy consumption and capital cost in some locations hydrogen balloon transportation might be a viable option for shipping hydrogen compared to liquefied hydrogen and other transport technologies.
European Hydrogen Train the Trainer Programme for Responders: The Impact of HyResponder on Training Across Europe
Jan 2025
Publication
Síle Brennan,
Christian Brauner,
Dennis Davis,
Natalie DeBacker,
Alexander Dyck,
César García Hernández,
André Vagner Gaathaug,
Petr Kupka,
Laurence Grand-Clement,
Etienne Havret,
Deborah Houssin-Agbomson,
Laurent Lecomte,
Eric Maranne,
Pippa Steele,
Paola Russo,
Adolfo Pinilla,
Gerhard Schoepf,
Tom Van Esbroeck and
Vladimir V. Molkov
The impact of the HyResponder project on the training of responders in 10 European countries is described. An overview is presented of training activities undertaken within the project in Austria Belgium Czech Republic France Germany Italy Norway Spain Switzerland and the United Kingdom. National leads with training expertise are given and the longer-term plans in each region are mentioned. Responders from each region took part in a specially tailored “train the trainer” programme and then delivered training within their regions. A flexible approach to training within the HyResponder network has enabled fit for purpose region appropriate activities to be delivered impacting over 1250 individuals during the project and many more beyond. Teaching and learning materials in hydrogen safety for responders have been made available in 8 languages: English Czech Dutch French German Italian Norwegian Spanish. They are being used to inform training within each of the partner countries. Dedicated national working groups focused on hydrogen safety training for responders have been established in Belgium the Czech Republic Italy and Switzerland.
Experimental Investigation of Hydrogen Enriched Natural Gas Combustion with a Focus on Nitrogen Oxide Formation on a Semi-industrial Scale
Mar 2024
Publication
Combustion of hydrogen-enriched natural gas is a valuable short-term strategy for reducing CO2 emissions from high temperature industrial heating. This paper presents several experiments on combustion characteristics and the formation of nitrogen oxides. The experiments included hydrogen contents up to 100% and fuel heat inputs up to 75 kW. Water-cooled lances were used to influence the furnace temperature. The analysis includes the distribution of furnace temperatures the composition of flue gas the cooling capacity of the lances under steady-state operating conditions and OH*-chemiluminescence imaging of the near burner region. The presented results demonstrate the dependence of furnace conditions and NOX formation on various factors such as different air inlet fluxes furnace temperature and fuel composition for constant heat inputs. Efficiency increased by up to 5.5% and significant changes in flame shaped along with a maximum increase in NOX emissions when comparing natural gas to hydrogen was measured at 167%.
Hydrogen Production by Methane Pyrolysis in Molten Binary Copper Alloys
Sep 2023
Publication
The utilization of hydrogen as an energy carrier and reduction agent in important industrial sectors is considered a key parameter on the way to a sustainable future. Steam reforming of methane is currently the most industrially used process to produce hydrogen. One major drawback of this method is the simultaneous generation of carbon dioxide. Methane pyrolysis represents a viable alternative as the basic reaction produces no CO2 but solid carbon besides hydrogen. The aim of this study is the investigation of different molten copper alloys regarding their efficiency as catalytic media for the pyrolysis of methane in an inductively heated bubble column reactor. The conducted experiments demonstrate a strong influence of the catalyst in use on the one hand on the conversion rate of methane and on the other hand on the properties of the produced carbon. Optimization of these parameters is of crucial importance to achieve the economic competitiveness of the process.
Hydrogen Quality in Used Natual Gas Pipelines: An Experimental Investigation of Contaminants According to ISO 14687:2019 Standard
Sep 2023
Publication
The transport of hydrogen in used natural gas pipelines is a strategic key element of a pan-European hydrogen infrastructure. At the same time accurate knowledge of the hydrogen quality is essential in order to be able to address a wide application range. Therefore an experimental investigation was carried out to find out which contaminants enter into the hydrogen from the used natural gas pipelines. Pipeline elements from the high pressure gas grid of Austria were exposed to hydrogen. Steel pipelines built between 1960 and 2018 which were operated with odorised and pure natural gas were examined. The hydrogen was analysed according to requirements of ISO14687: 2019 Grade D measurement standard. The results show that based on age odorization and sediments different contimenants are introduced. Odorants hydrocarbons but also sulphur compounds ammonia and halogenated hydrogen compounds were identified. Sediments are identified as the main source of impurities. However the concentrations of the introduced contaminants were low (6 nmol/mol to 10 μmol/mol). Quality monitoring with a wide range of detection options for different components (sulphur halogenated compounds hydrocarbons ammonia and atmospheric components) is crucial for real operation. The authors deduce that a Grade A hydrogen quality can be safely achieved in real operation.
The Race Between Hydrogen and Heat Pumps for Space and Water Heating: A Model-based Scenario Analysis
Nov 2023
Publication
This paper analyses different levels and means of the electrification of space and hot water heating using an explorative modelling approach. The analysis provides guidance to the ongoing discussion on favourable pathways for heating buildings and the role of secondary energy carriers such as hydrogen or synthetic fuels. In total 12 different scenarios were modelled with decarbonisation pathways until 2050 which cover all 27 member states of the European Union. Two highly detailed optimisation models were combined to cover the building stock and the upstream energy supply sector. The analysis shows that decarbonisation pathways for space and water heating based on large shares of heat pumps have at least 11% lower system costs in 2050 than pathways with large shares of hydrogen or synthetic fuels. This translates into system cost savings of around €70 bn. Heat pumps are cost-efficient in decentralised systems and in centralised district heating systems. Hence heat pumps should be the favoured option to achieve a cost-optimal solution for heating buildings. Accordingly the paper makes a novel and significant contribution to understanding suitable and cost-efficient decarbonisation pathways for space and hot water heating via electrification. The results of the paper can provide robust guidance for policymakers.
Greenhouse Gas Emissions Performance of Electric, Hydrogen and Fossil-Fuelled Freight Trucks with Uncertainty Estimates Using a Probabilistic Life-Cycle Assessment (pLCA)
Jan 2024
Publication
This research conducted a probabilistic life-cycle assessment (pLCA) into the greenhouse gas (GHG) emissions performance of nine combinations of truck size and powertrain technology for a recent past and a future (largely decarbonised) situation in Australia. This study finds that the relative and absolute life-cycle GHG emissions performance strongly depends on the vehicle class powertrain and year of assessment. Life-cycle emission factor distributions vary substantially in their magnitude range and shape. Diesel trucks had lower life-cycle GHG emissions in 2019 than electric trucks (battery hydrogen fuel cell) mainly due to the high carbon-emission intensity of the Australian electricity grid (mainly coal) and hydrogen production (mainly through steam–methane reforming). The picture is however very different for a more decarbonised situation where battery electric trucks in particular provide deep reductions (about 75–85%) in life-cycle GHG emissions. Fuel-cell electric (hydrogen) trucks also provide substantial reductions (about 50–70%) but not as deep as those for battery electric trucks. Moreover hydrogen trucks exhibit the largest uncertainty in emissions performance which reflects the uncertainty and general lack of information for this technology. They therefore carry an elevated risk of not achieving the expected emission reductions. Battery electric trucks show the smallest (absolute) uncertainty which suggests that these trucks are expected to deliver the deepest and most robust emission reductions. Operational emissions (on-road driving and vehicle maintenance combined) dominate life-cycle emissions for all vehicle classes. Vehicle manufacturing and upstream emissions make a relatively small contribution to life-cycle emissions from diesel trucks (
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