China, People’s Republic
The Effect of Explosions on the Protective Wall of a Containerized Hydrogen Fuel Cell System
Jun 2023
Publication
With the development of hydrogen energy containerized hydrogen fuel cell systems are being used in distributed energy-supply systems. Hydrogen pipelines and electronic equipment of fuel cell containers can trigger hydrogen-explosion accidents. In the present study Computational Fluid Dynamics (CFD) software was used to calculate the affected areas of hydrogen fuel cell container-explosion accidents with and without protective walls. The protective effects were studied for protective walls at various distances and heights. The results show that strategically placing protective walls can effectively block the propagation of shock waves and flames. However the protective wall has a limited effect on the reduction of overpressure and temperature behind the wall when the protective wall is insufficiently high. Reflected explosion shock waves and flames will cause damage to the area inside the wall when the protective wall is too close to the container. In this study a protective wall that is 5 m away from the container and 3 m high can effectively protect the area behind the wall and prevent damage to the container due to the reflection of shock waves and flame. This paper presents a suitable protective wall setting scheme for hydrogen fuel cell containers.
Design of Long-Life Wireless Near-Field Hydrogen Gas Sensor
Feb 2024
Publication
A compact wireless near-field hydrogen gas sensor is proposed which detects leaking hydrogen near its source to achieve fast responses and high reliability. A semiconductor-type sensing element is implemented in the sensor which can provide a significant response in 100 ms when stimulated by pure hydrogen. The overall response time is shortened by orders of magnitude compared to conventional sensors according to simulation results which will be within 200 ms compared with over 25 s for spatial concentration sensors under the worst conditions. Over 1 year maintenance intervals are enabled by wireless design based on the Bluetooth low energy protocol. The average energy consumption during a single alarm process is 153 µJ/s. The whole sensor is integrated on a 20 × 26 mm circuit board for compact use.
Research on the Technical Scheme of Multi-stack Common Rail Fuel Cell Engine Based on the Demand of Commercial Vehicle
Feb 2024
Publication
At present most fuel cell engines are single-stack systems and high-power single-stack systems have bottlenecks in meeting the power requirements of heavy-duty trucks mainly because the increase in the single active area and the excessive number of cells will lead to poor distribution uniformity of water gas and heat in the stack which will cause local attenuation and reduce the performance of the stack. This paper introduces the design concept of internal combustion engine takes three-stack fuel cell engine as an example designs multi-stack fuel cell system scheme and serialized high-voltage scheme. Through Intelligent control technology of independent hydrogen injection based on multi-stack coupling the hydrogen injection inflow of each stack is controlled online according to the real-time anode pressure to achieve accurate fuel injection of a single stack and ensure the consistency between multiple stacks. proves the performance advantage of multi-stack fuel cell engine through theoretical designintelligent control and test verification and focuses on analyzing the key technical problems that may exist in multi-stack consistency. The research results provide a reference for the design of multi-stack fuel cell engines and have important reference value for the powertrain design of long-distance heavy-duty and high-power fuel cell trucks.
Hydrogen as a Transition Tool in a Fossil Fuel Resource Region: Taking China’s Coal Capital Shanxi as an Example
Aug 2023
Publication
Because of the pressure to meet carbon neutrality targets carbon reduction has become a challenge for fossil fuel resource-based regions. Even though China has become the most active country in carbon reduction its extensive energy supply and security demand make it difficult to turn away from its dependence on coal-based fossil energy. This paper analyzes the Chinese coal capital—Shanxi Province—to determine whether the green low-carbon energy transition should be focused on coal resource areas. In these locations the selection and effect of transition tools are key to ensuring that China meets its carbon reduction goal. Due to the time window of clean coal utilization the pressure of local governments and the survival demands of local high energy consuming enterprises Shanxi Province chose hydrogen as its important transition tool. A path for developing hydrogen resources has been established through lobbying and corporative influence on local and provincial governments. Based on such policy guidance Shanxi has realized hydrogen applications in large-scale industrial parks regional public transport and the iron and steel industry. This paper distinguishes between the development strategies of gray and green hydrogen. It shows that hydrogen can be an effective development model for resource-based regions as it balances economic stability and energy transition.
Small-Scale High-Pressure Hydrogen Storage Vessels: A Review
Feb 2024
Publication
Nowadays high-pressure hydrogen storage is the most commercially used technology owing to its high hydrogen purity rapid charging/discharging of hydrogen and low-cost manufacturing. Despite numerous reviews on hydrogen storage technologies there is a relative scarcity of comprehensive examinations specifically focused on high-pressure gaseous hydrogen storage and its associated materials. This article systematically presents the manufacturing processes and materials used for a variety of high-pressure hydrogen storage containers including metal cylinders carbon fiber composite cylinders and emerging glass material-based hydrogen storage containers. Furthermore it introduces the relevant principles and theoretical studies showcasing their advantages and disadvantages compared to conventional high-pressure hydrogen storage containers. Finally this article provides an outlook on the future development of high-pressure hydrogen storage containers.
A Model for Assessing the Potential Impact Radius of Hydrogen Pipelines Based on Jet Fire Radiation
Jan 2024
Publication
The accurate determination of the potential impact radius is crucial for the design and risk assessment of hydrogen pipelines. The existing methodologies employ a single point source model to estimate radiation and the potential impact radius. However these approaches overlook the jet fire shape resulting from high-pressure leaks leading to discrepancies between the calculated values and real-world incidents. This study proposes models that account for both the mass release rate while considering the pressure drop during hydrogen pipeline leakage and the radiation while incorporating the flame shape. The analysis encompasses 60 cases that are representative of hydrogen pipeline scenarios. A simplified model for the potential impact radius is subsequently correlated and its validity is confirmed through comparison with actual cases. The proposed model for the potential impact radius of hydrogen pipelines serves as a valuable reference for the enhancement of the precision of hydrogen pipeline design and risk assessment.
Study on the Application of a Multi-Energy Complementary Distributed Energy System Integrating Waste Heat and Surplus Electricity for Hydrogen Production
Feb 2024
Publication
To improve the recovery of waste heat and avoid the problem of abandoning wind and solar energy a multi-energy complementary distributed energy system (MECDES) is proposed integrating waste heat and surplus electricity for hydrogen storage. The system comprises a combined cooling heating and power (CCHP) system with a gas engine (GE) solar and wind power generation and miniaturized natural gas hydrogen production equipment (MNGHPE). In this novel system the GE’s waste heat is recycled as water vapor for hydrogen production in the waste heat boiler while surplus electricity from renewable sources powers the MNGHPE. A mathematical model was developed to simulate hydrogen production in three building types: offices hotels and hospitals. Simulation results demonstrate the system’s ability to store waste heat and surplus electricity as hydrogen thereby providing economic benefit energy savings and carbon reduction. Compared with traditional energy supply methods the integrated system achieves maximum energy savings and carbon emission reduction in office buildings with an annual primary energy reduction rate of 49.42–85.10% and an annual carbon emission reduction rate of 34.88–47.00%. The hydrogen production’s profit rate is approximately 70%. If the produced hydrogen is supplied to building through a hydrogen fuel cell the primary energy reduction rate is further decreased by 2.86–3.04% and the carbon emission reduction rate is further decreased by 12.67–14.26%. This research solves the problem of waste heat and surplus energy in MECDESs by the method of hydrogen storage and system integration. The economic benefits energy savings and carbon reduction effects of different building types and different energy allocation scenarios were compared as well as the profitability of hydrogen production and the factors affecting it. This has a positive technical guidance role for the practical application of MECDESs.
Low-carbon Economy Dispatching of Integrated Energy System with P2G-HGT Coupling Wind Power Absorption Based on Stepped Carbon Emission Trading
Aug 2023
Publication
To improve the renewable energy consumption capacity of integrated energy system (IES) and reduce the carbon emission level of the system a low-carbon economic dispatch model of IES with coupled power-to-gas (P2G) and hydrogen-doped gas units (HGT) under the stepped carbon trading mechanism is proposed. On the premise of wind power output uncertainty the operating characteristics of the coupled electricity-to-gas equipment in the system are used to improve the wind abandonment problem of IES and increase its renewable energy consumption capacity; HGT is introduced to replace the traditional combustion engine for energy supply and on the basis of refined P2G a part of the volume fraction of hydrogen obtained from the production is extracted and mixed with methane to form a gas mixture for HGT combustion so as to improve the low-carbon economy of the system. The ladder type carbon trading mechanism is introduced into IES to guide the system to control carbon emission behavior and reduce the carbon emission level of IES. Based on this an optimal dispatching strategy is constructed with the economic goal of minimizing the sum of system operation cost wind abandonment cost carbon trading cost and energy purchase cost. After linearization of the established model and comparison analysis by setting different scenarios the wind power utilization rate of the proposed model is increased by 24.5% and the wind abandonment cost and CO2 emission are reduced by 86.3% and 10.5% respectively compared with the traditional IES system which achieves the improvement of renewable energy consumption level and low carbon economy.
Two-stage Optimization of Hydrogen and Storage Coordination for a Multi-region Flexible Intermodal Multi-energy Port System
Jan 2024
Publication
To address the issue of imbalanced electricity and hydrogen supply and demand in the flexible multi-energy port area system a multi-regional operational optimization and energy storage capacity allocation strategy considering the working status of flexible multi-status switches is proposed. Firstly based on the characteristics of the port area system models for system operating costs generation equipment energy storage devices flexible multi-status switches and others are established. Secondly the system is subjected to a first-stage optimization where different regions are optimized individually. The working periods of flexible multi-status switches are determined based on the results of this first-stage optimization targeting the minimization of the overall daily operating costs while ensuring 100% integration of renewable energy in periods with electricity supply-demand imbalances. Subsequently additional constraints are imposed based on the results of the first-stage optimization to optimize the entire system obtaining power allocation during system operation as well as power and capacity requirements for energy storage devices and flexible multi-status switches. Finally the proposed approach is validated through simulation examples demonstrating its advantages in terms of economic efficiency reduced power and capacity requirements for energy storage devices and carbon reduction.
Process Path for Reducing Carbon Emissions from Steel Industry—Combined Electrification and Hydrogen Reduction
Jan 2024
Publication
This review focuses on the energy structure of iron and steel production and a feasible development path for carbon reduction. The process path and feasible development direction of carbon emission reduction in the iron and steel industry have been analyzed from the perspective of the carbon–electricity–hydrogen ternary relationship. Frontier technologies such as “hydrogen replacing carbon” are being developed worldwide. Combining the high efficiency of microwave electric-thermal conversion with the high efficiency and pollution-free advantages of hydrogen-reducing agents may drive future developments. In this review a process path for “microwave + hydrogen” synergistic metallurgy is proposed. The reduction of magnetite powder by H2 (CO) in a microwave field versus in a conventional field is compared. The driving effect of the microwave field is found to be significant and the synergistic reduction effect of microwaves with H2 is far greater than that of CO.
How Would Structural Change in Electricity and Hydrogen End Use Impact Low-Carbon Transition of an Energy System? A Case Study of China
Feb 2024
Publication
Driven by global targets to reduce greenhouse gas emissions energy systems are expected to undergo fundamental changes. In light of carbon neutrality policies China is expected to significantly increase the proportion of hydrogen and electricity in its energy system in the future. Nevertheless the future trajectory remains shrouded in uncertainty. To explore the potential ramifications of varying growth scenarios pertaining to hydrogen and electricity on the energy landscape this study employs a meticulously designed bottom-up model. Through comprehensive scenario calculations the research aims to unravel the implications of such expansions and provide a nuanced analysis of their effects on the energy system. Results show that with an increase in electrification rates cumulative carbon dioxide emissions over a certain planning horizon could be reduced at the price of increased unit reduction costs. By increasing the share of end-use electricity and hydrogen from 71% to 80% in 2060 the unit carbon reduction cost will rise by 17%. Increasing shares of hydrogen could shorten the carbon emission peak time by approximately five years but it also brings an increase in peak shaving demand.
Anion Exchange Membrane Water Electrolyzer: Electrode Design, Lab-scaled Testing System and Performance Evaluation
Aug 2022
Publication
Green hydrogen produced by water electrolysis is one of the most promising technologies to realize the efficient utilization of intermittent renewable energy and the decarbonizing future. Among various electrolysis technologies the emerging anion-exchange membrane water electrolysis (AEMWE) shows the most potential for producing green hydrogen at a competitive price. In this review we demonstrate a comprehensive introduction to AEMWE including the advanced electrode design the lab-scaled testing system establishment and the electrochemical performance evaluation. Specifically recent progress in developing high activity transition metal-based powder electrocatalysts and self-supporting electrodes for AEMWE is summarized. To improve the synergistic transfer behaviors between electron charge water and gas inside the gas diffusion electrode (GDE) two optimizing strategies are concluded by regulating the pore structure and interfacial chemistry. Moreover we provide a detailed guideline for establishing the AEMWE testing system and selecting the electrolyzer components. The influences of the membrane electrode assembly (MEA) technologies and operation conditions on cell performance are also discussed. Besides diverse electrochemical methods to evaluate the activity and stability implement the failure analyses and realize the in-situ characterizations are elaborated. In end some perspectives about the optimization of interfacial environment and cost assessments have been proposed for the development of advanced and durable AEMWE.
Numerical Investigation on the Liquid Hydrogen Leakage and Protection Strategy
Apr 2023
Publication
One of China’s ambitious hydrogen strategies over the past few years has been to promote fuel cells. A number of hydrogen refueling stations (HRSs) are currently being built in China to refuel hydrogen-powered automobiles. In this context it is crucial to assess the dangers of hydrogen leaking in HRSs. The present work simulated the liquid hydrogen (LH2) leakage with the goal of undertaking an extensive consequence evaluation of the LH2 leakage on an LH2 refueling station (LHRS). Furthermore the utilization of an air curtain to prevent the diffusion of the LH2 leakage is proposed and the defending effect is studied accordingly. The results reveal that the Richardson number effectively explained the variation of plume morphology. Furthermore different facilities have great influence on the gas cloud diffusion trajectory with the consideration of different leakage directions. The air curtain shows satisfactory prevention of the diffusion of the hydrogen plume. Studies show that with the increase in air volume (equivalent to wind speed) and the narrowing of the air curtain width (other factors remain unchanged) the maximum flammable distance of hydrogen was shortened.
Alternative Power Options for Improvement of the Environmental Friendliness of Fishing Trawlers
Dec 2022
Publication
The fishing sector is faced with emission problems arising from the extensive use of diesel engines as prime movers. Energy efficiency environmental performance and minimization of operative costs through the reduction of fuel consumption are key research topics across the whole maritime sector. Ship emissions can be determined at different levels of complexity and accuracy i.e. by analyzing ship technical data and assuming its operative profile or by direct measurements of key parameters. This paper deals with the analysis of the environmental footprint of a fishing trawler operating in the Adriatic Sea including three phases of the Life-Cycle Assessment (manufacturing Well-to-Pump (WTP) and Pump-to-Wake (PTW)). Based on the data on fuel consumption the viability of replacing the conventional diesel-powered system with alternative options is analyzed. The results showed that fuels such as LNG and B20 represent the easiest solution that would result in a reduction of harmful gases and have a positive impact on overall costs. Although electrification and hydrogen represent one of the cleanest forms of energy due to their high price and complex application in an obsolete fleet they do not present an optimal solution for the time being. The paper showed that the use of alternative fuels would have a positive effect on the reduction of harmful emissions but further work is needed to find an environmentally acceptable and economically profitable pathway for redesigning the ship power system of fishing trawlers.
Parametric Study and Optimization of Hydrogen Production Systems Based on Solar/Wind Hybrid Renewable Energies: A Case Study in Kuqa, China
Jan 2024
Publication
Based on the concept of sustainable development to promote the development and application of renewable energy and enhance the capacity of renewable energy consumption this paper studies the design and optimization of renewable energy hydrogen production systems. For this paper six different scenarios for grid-connected and off-grid renewable energy hydrogen production systems were designed and analyzed economically and technically and the optimal grid-connected and off-grid systems were selected. Subsequently the optimal system solution was optimized by analyzing the impact of the load data and component capacity on the grid dependency of the grid-connected hydrogen production system and the excess power rate of the off-grid hydrogen production system. Based on the simulation results the most matched load data and component capacity of different systems after optimization were determined. The grid-supplied power of the optimized grid-connected hydrogen production system decreased by 3347 kWh and the excess power rate of the off-grid hydrogen production system decreased from 38.6% to 10.3% resulting in a significant improvement in the technical and economic performance of the system.
Coal Decarbonization: A State-of-the-art Review of Enhanced Hydrogen Production in Underground Coal Gasification
Aug 2022
Publication
The world is endowed with a tremendous amount of coal resources which are unevenly distributed in a few nations. While sustainable energy resources are being developed and deployed fossil fuels dominate the current world energy consumption. Thus low-carbon clean technologies like underground coal gasification (UCG) ought to play a vital role in energy supply and ensuring energy security in the foreseeable future. This paper provides a state-of-the-art review of the world's development of UCG for enhanced hydrogen production. It is revealed that the world has an active interest in decarbonizing the coal industry for hydrogen-oriented research in the context of UCG. While research is ongoing in multiple coal-rich nations China dominates the world's efforts in both industrial-scale UCG pilots and laboratory experiments. A variety of coal ranks were tested in UCG for enhanced hydrogen output and the possibilities of linking UCG with other prospective technologies had been proposed and critically scrutinized. Moreover it is found that transborder collaborations are in dire need to propel a faster commercialization of UCG in an ever-more carbon-conscious world. Furthermore governmental and financial support is necessary to incentivize further UCG development for large-scale hydrogen production.
Green Hydrogen Credit Subsidized Renewable Energy-hydrogen Business Models for Achieving the Carbon Netural Future
Feb 2024
Publication
The global resurgence of hydrogen as a clean energy source particularly green hydrogen derived from renewable energy is pivotal for achieving a carbon-neutral future. However scalability poses a significant challenge. This research proposes innovative business models leveraging the low-emission property of green hydrogen to reduce its financial costs thereby fostering its widespread adoption. Key components of the business workflow are elaborated mathematical formulations of market parameters are derived and case studies are presented to demonstrate the feasibility and efficiency of these models. Results demonstrate that the substantial costs associated with the current hydrogen industry can be effectively subsidized via the implementation of proposed business models. When the carbon emission price falls within the range of approximately 86–105 USD/ton free access to hydrogen becomes a viable option for end-users. This highlights the significance and promising potential of the proposed business models within the green hydrogen credit framework.
Data-driven Scheme for Optimal Day-ahead Operation of a Wind/hydrogen System Under Multiple Uncertainties
Nov 2022
Publication
Hydrogen is believed as a promising energy carrier that contributes to deep decarbonization especially for the sectors hard to be directly electrified. A grid-connected wind/hydrogen system is a typical configuration for hydrogen production. For such a system a critical barrier lies in the poor cost-competitiveness of the produced hydrogen. Researchers have found that flexible operation of a wind/hydrogen system is possible thanks to the excellent dynamic properties of electrolysis. This finding implies the system owner can strategically participate in day-ahead power markets to reduce the hydrogen production cost. However the uncertainties from imperfect prediction of the fluctuating market price and wind power reduce the effectiveness of the offering strategy in the market. In this paper we proposed a decision-making framework which is based on data-driven robust chance constrained programming (DRCCP). This framework also includes multi-layer perception neural network (MLPNN) for wind power and spot electricity price prediction. Such a DRCCP-based decision framework (DDF) is then applied to make the day-ahead decision for a wind/hydrogen system. It can effectively handle the uncertainties manage the risks and reduce the operation cost. The results show that for the daily operation in the selected 30 days offering strategy based on the framework reduces the overall operation cost by 24.36% compared to the strategy based on imperfect prediction. Besides we elaborate the parameter selections of the DRCCP to reveal the best parameter combination to obtain better optimization performance. The efficacy of the DRCCP method is also highlighted by the comparison with the chance-constrained programming method.
Off-grid Wind/Hydrogen Systems with Multi-electrolyzers: Optimized Operational Strategies
Sep 2023
Publication
Optimized operation of wind/hydrogen systems can increase the system efficiency and further reduce the hydrogen production cost. In this regard extensive research has been done but there is a lack of detailed electrolyzer models and effective management of multiple electrolyzers considering their physical restrictions. This work proposes electrolyzer models that integrate the efficiency variation caused by load level change start–stop cycle (including hot and cold start) thermal management and degradation caused by frequent starts. Based on the proposed models three operational strategies are considered in this paper: two traditionally utilized methods simple start–stop and cycle rotation strategies and a newly proposed rolling optimizationbased strategy. The results from daily operation show that the new strategy results in a more balanced load level among the electrolyzers and a more stable temperature. Besides from a yearly operation perspective it is found that the proposed rolling optimization method results in more hydrogen production higher system efficiency and lower LCOH. The new method leads to hydrogen production of 311297 kg compared to 289278 kg and 303758 kg for simple start–stop and cycle rotation methods. Correspondingly the system efficiencies for the new simple start–stop and cycle rotation methods are 0.613 0.572 and 0.587. The resulting LCOH from the new method is 3.89 e/kg decreasing by 0.35 e/kg and 0.21 e/kg compared to the simple start–stop and cycle rotation methods. Finally the proposed model is compared with two conventional models to show its effectiveness in revealing more operational details and reliable results.
Efficient Combustion of Low Calorific Industrial Gases: Opportunities and Challenges
Dec 2022
Publication
It is becoming increasingly important to develop effective combustion technologies for low calorific industrial gases (LCIG) because of the rising energy demand and environmental issues caused by the extensive use of fossil fuels. In this review the prospect of these opportunity fuels in China is discussed. Then the recent fundamental and engineering studies of LCIG combustion are summarized. Specifically the differences between LCIG and traditional fuels in the composition and fundamental combustion characteristics are described. The state-of-the-art combustion strategies for burning LCIG are reviewed including porous media combustion flameless combustion oxy-fuel combustion and dual-fuel combustion. The technical challenges and further development needs for efficient LCIG combustion are also discussed.
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