China, People’s Republic
Paths to Low-cost Hydrogen Energy at a Scale for Transportation Applications in the USA and China via Liquid-hydrogen Distribution Networks
Dec 2019
Publication
The cost of delivered H2 using the liquid-distribution pathway will approach $4.3–8.0/kg in the USA and 26–52 RMB/kg in China by around 2030 assuming large-scale adoption. Historically hydrogen as an industrial gas and a chemical feedstock has enjoyed a long and successful history. However it has been slow to take off as an energy carrier for transportation despite its benefits in energy diversity security and environmental stewardship. A key reason for this lack of progress is that the cost is currently too high to displace petroleum-based fuels. This paper reviews the prospects for hydrogen as an energy carrier for transportation clarifies the current drivers for cost in the USA and China and shows the potential for a liquid-hydrogen supply chain to reduce the costs of delivered H2. Technical and economic trade-offs between individual steps in the supply chain (viz. production transportation refuelling) are examined and used to show that liquid-H2 (LH2) distribution approaches offer a path to reducing the delivery cost of H2 to the point at which it could be competitive with gasoline and diesel fuel.
Optimal Scheduling of Electricity-Hydrogen Coupling Virtual Power Plant Considering Hydrogen Load Response
Mar 2024
Publication
With the rapid development of hydrogen production by water electrolysis the coupling between the electricity-hydrogen system has become closer providing an effective way to consume surplus new energy generation. As a form of centralized management of distributed energy resources virtual power plants can aggregate the integrated energy production and consumption segments in a certain region and participate in electricity market transactions as a single entity to enhance overall revenue. Based on this this paper proposes an optimal scheduling model of an electricity-hydrogen coupling virtual power plant (EHC-VPP) considering hydrogen load response relying on hydrogen to ammonia as a flexibly adjustable load-side resource in the EHC-VPP to enable the VPP to participate in the day-ahead energy market to maximize benefits. In addition this paper also considers the impact of the carbon emission penalty to practice the green development concept of energy saving and emission reduction. To validate the economy of the proposed optimization scheduling method in this paper the optimization scheduling results under three different operation scenarios are compared and analyzed. The results show that considering the hydrogen load response and fully exploiting the flexibility resources of the EHC-VPP can further reduce the system operating cost and improve the overall operating efficiency.
Optimized Operation Plan for Hydrogen Refueling Station with On-Site Electrolytic Production
Dec 2022
Publication
The cost reduction of hydrogen refueling stations (HRSs) is very important for the popularization of hydrogen vehicles. This paper proposes an optimized operation algorithm based on hydrogen energy demand estimation for on-site hydrogen refueling stations. Firstly the user’s hydrogen demand was estimated based on the simulation of their hydrogenation behavior. Secondly mixed integer linear programming method was used to optimize the operation of the hydrogen refueling station to minimize the unit hydrogen energy cost by using the peak–valley difference of the electricity price. We then used three typical scenario cases to evaluate the optimized operation method. The results show that the optimized operation method proposed in this paper can effectively reduce the rated configuration of electrolyzer and storage tank for HRS and can significantly reduce the unit hydrogen energy cost considering the construction cost compared with the traditional method. Therefore the optimization operation method of a local hydrogen production and hydrogen refueling station proposed in this paper can reduce the cost of a hydrogen refueling station and accelerate the popularization of hydrogen energy vehicles. Finally the scope of application of the proposed optimization method and the influence of the variation of the electricity price curve and the unit cost of the electrolyzer are discussed.
Technical and Economic Analysis of One-Stop Charging Stations for Battery and Fuel Cell EV with Renewable Energy Sources
Jun 2020
Publication
Currently most of the vehicles make use of fossil fuels for operations resulting in one of the largest sources of carbon dioxide emissions. The need to cut our dependency on these fossil fuels has led to an increased use of renewable energy sources (RESs) for mobility purposes. A technical and economic analysis of a one-stop charging station for battery electric vehicles (BEV) and fuel cell electric vehicles (FCEV) is investigated in this paper. The hybrid optimization model for electric renewables (HOMER) software and the heavy-duty refueling station analysis model (HDRSAM) are used to conduct the case study for a one-stop charging station at Technical University of Denmark (DTU)-Risø campus. Using HOMER a total of 42 charging station scenarios are analyzed by considering two systems (a grid-connected system and an off-grid connected system). For each system three different charging station designs (design A-hydrogen load; design B-an electrical load and design C-an integrated system consisting of both hydrogen and electrical load) are set up for analysis. Furthermore seven potential wind turbines with different capacity are selected from HOMER database for each system. Using HDRSAM a total 18 scenarios are analyzed with variation in hydrogen delivery option production volume hydrogen dispensing option and hydrogen dispensing option. The optimal solution from HOMER for a lifespan of twenty-five years is integrated into design C with the grid-connected system whose cost was $986065. For HDRSAM the optimal solution design consists of tube trailer as hydrogen delivery with cascade dispensing option at 350 bar together with high production volume and the cost of the system was $452148. The results from the two simulation tools are integrated and the overall cost of the one-stop charging station is achieved which was $2833465. The analysis demonstrated that the one-stop charging station with a grid connection is able to fulfil the charging demand cost-effectively and environmentally friendly for an integrated energy system with RESs in the investigated locations.
The Effect of Vacancy Concentration on Hydrogen Diffusion in Alpha-Fe by Molecular Dynamic
Sep 2017
Publication
Diffusion coefficient is in significant dependence on vacancy concentration due to that migration of vacancy is the dominant mechanism of atom transport or diffusion in processes such as void formation dislocation movement and solid phase transformation. This study aims to investigate the effect of vacancy concentration on hydrogen diffusion in alpha-Fe by molecular dynamics simulations especially at low temperatures and with loading. Comparisons of the diffusion coefficients between alpha-Fe with a perfect structure and different-concentration vacancies as well as comparisons between experimental and theoretical results had been made to characterize and summarize the effect of vacancy on hydrogen diffusion coefficient.
Multistage Risk Analysis and Safety Study of a Hydrogen Energy Station
Sep 2017
Publication
China has plenty of renewable energy like wind power and solar energy especially in the northwest part of the country. Due to the volatile and intermittent characters of the green powers high penetration level of renewable resources could arise grid stabilization problem. Therefore electricity storage is considered as a solution and hydrogen energy storage is proposed. Instead of storing the electricity directly it converts electricity into hydrogen and the energy in hydrogen will be released as needed from gas to electricity and heat. The transformed green power can be fed to the power grid and heat supply network. State Grid Corporation of China carried out its first hydrogen demonstration project. In the demonstration project an alkaline electrolyzer and a PEM hydrogen fuel cell stack are decided as the hydrogen producer and consumer respectively. Hydrogen safety issue is always of significant importance to secure the property. In order to develop a dedicated safety analysis method for hydrogen energy storage system in power industry the risk analysis for the power-to-gas-topower&heat facility was made. The hazard and operability (HAZOP) study and the failure mode and effects analysis (FMEA) are performed sequentially to the installation to identify the most problematic parts of the system in view of hydrogen safety and possible failure modes and consequences. At the third step the typical hydrogen leak accident scenarios are simulated by using computational fluid dynamics (CFD) computer code. The resulted pressure loads of the possibly ignited hydrogen-air mixture in the facility container are estimated conservatively. Important safeguards and mitigation measures are proposed based on the three-stage risk and safety studies.
Numerical Simulation of Hydrogen Release From High-Pressure Storage Vessel
Sep 2009
Publication
In this paper the deflagration region and characteristics of the hydrogen flow which was generated by high-pressure hydrogen discharge from storage vessels were studied. A 3-D analytic model is established based on the species transfer model and the SST k −ω turbulence model. The established model is applied to the research of the flow characteristics of the hydrogen under-expanded jet under different filling pressures of 30 MPa 35 MPa and 40 MPa respectively. The evolution process of hydrogen combustible cloud is analyzed under the filling pressure of 30 MPa. It is revealed that a supersonic jet is formed after the high-pressure hydrogen discharge outlet In the vicinity of the Mach disk the hydrogen jet velocity and temperature reach the maximum values and the variation of filling pressure has little effect on the peak values of the hydrogen jet flow velocity and temperature during the considered pressure range. In the rear of the Mach disk the variation rates of the hydrogen flow velocity and temperature are in inversely proportional to the hydrogen filling pressure. At the preliminary stage the discharged hydrogen is apple-shaped which expands along the radial and then the axial growth rate of the hydrogen cloud increases with the passage of time.
The Effect of Polyurethane Sponge Blockage Ratio on Premixed Hydrogen-air Flame Propagation in a Horizontal Tube
Oct 2015
Publication
The effects of sponge blockage ratio on flame structure evolution and flame acceleration were experimentally investigated in an obstructed cross-section tube filled with stoichiometric hydrogen-air mixture. Experimental results show that the mechanisms responsible for flame acceleration can be in terms of the positive feedback of the unburned gas field generated ahead of the flame the area change of the gap between the sponge and the tube and the interaction between the flame and the shear layer appearing at the sponge left top corner. Especially the last one dominates the flame acceleration and causes its speed to be sonic. Then both the second and third contribute to the violent flame acceleration. In addition the unburned gas pockets can be found in both upstream and downstream regions of the sponge. With increasing blockage ratio the unburned gas pockets disappear easier and the flame acceleration is more pronounced. Moreover the sponge tilts more evidently and resultantly the maximum tilt angle increases.
Study on the Harm Effect of Liquid Hydrogen Release by Consequence Modeling
Sep 2011
Publication
In this paper the accidental release of hydrogen from cryogenic liquid storage tank and the subsequent consequences are studied including hydrogen cold cloud fire ball jet fire flash fire and vapor cloud explosion. The cold effect thermal effects and explosion overpressures from the above consequences are evaluated using IGC and TNO harm criteria. Results show that for instantaneous releases of liquid hydrogen the sequence of harm effect distances is that vapor cloud explosion>flash fire>cold cloud> fireball. For continuous releases of liquid hydrogen the sequence of harm effect distances is that vapor cloud explosion>jet fire>flash fire>cold cloud. The vapor cloud explosion is the leading consequence of both instantaneous and continuous releases and may be used for the determination of safety distances of a liquid hydrogen tank. Besides the harm effect distances of liquid hydrogen tank are compared with those of compressed hydrogen storages with equivalent mass. Results show that the liquid hydrogen storage may be safer than 70MPa gaseous storage in case of leak scenario but may be more dangerous than 70MPa storage in case of catastrophic rupture. It is difficult to tell which storage is safer from a consequence perspective. Further investigation need to be made from a standpoint of risk which combined both consequences and the likelihood of scenarios.
In Situ Irradiated X-Ray Photoelectron Spectroscopy on Ag-WS2 Heterostructure For Hydrogen Production Enhancement
Oct 2020
Publication
The hot electron transition of noble materials to catalysis accelerated by localized surface plasmon resonances (LSPRs) was detected by in situ irradiated X-ray photoelectron spectroscopy (ISI-XPS) in this article. This paper synthesized an Ag Nanowire (AgNW) @ WS2 core-shell structure with an ultra-thin shell of WS2(3 ∼ 7 nm) and characterized its photocatalytic properties. The AgNW@WS2 core-shell structure exhibited different surface-enhanced Raman spectroscopy (SERS) effects by changing shell thickness indicating that the effect of AgNW could be controlled by WS2 shell. Furthermore the hydrogen production of AgNW@WS2 could reach to 356% of that of pure WS2. The hot electrons arising from the LSPRs effect broke through the Schottky barrier between WS2 and AgNW and transferred to the WS2 shell whose photocatalytic effect was thus enhanced. In addition when the LSPRs effect was intensified by reducing the shell thickness the hot electron transition of noble materials to catalysis was accelerated.
Study on Temper Embrittlement and Hydrogen Embrittlement of a Hydrogenation Reactor by Small Punch Test
Jun 2017
Publication
The study on temper embrittlement and hydrogen embrittlement of a test block from a 3Cr1Mo1/4V hydrogenation reactor after ten years of service was carried out by small punch test (SPT) at different temperatures. The SPT fracture energy Esp (derived from integrating the load-displacement curve) divided by the maximum load (Fm) of SPT was used to fit the Esp/Fm versus-temperature curve to determine the energy transition temperature (Tsp) which corresponded to the ductile-brittle transition temperature of the Charpy impact test. The results indicated that the ratio of Esp/Fm could better represent the energy of transition in SPT compared with Esp. The ductile-to-brittle transition temperature of the four different types of materials was measured using the hydrogen charging test by SPT. These four types of materials included the base metal and the weld metal in the as-received state and the base metal and the weld metal in the de-embrittled state. The results showed that there was a degree of temper embrittlement in the base metal and the weld metal after ten years of service at 390 °C. The specimens became slightly more brittle but this was not obvious after hydrogen charging. Because the toughness of the material of the hydrogenation reactor was very good the flat samples of SPT could not characterize the energy transition temperature within the liquid nitrogen temperature. Additionally there was no synergetic effect of temper embrittlement and hydrogen embrittlement found in 3Cr1Mo1/4V steel.
Assessment of a Fuel Cell Based-hybrid Energy System to Generate and Store Electrical Energy
Jan 2022
Publication
Solid oxide fuel cells (SOFC) have significant applications and performance and their integration into coupled and cascading energy systems can improve the overall performance of the process. Furthermore due to the constant time performance of the fuel cell the problem of fuel starvation may arise by changing the amount of load which can adversely affect the overall performance of the process. In the present study the excess heat of the SOFC is converted into electrical energy in two stages using different heat generators. The coupled energy system in the present article has a new configuration in which the relationship of its components is different from the systems reported in the literature. Furthermore since the use of an energy storage system can improve the overall reliability the energy produced by the coupled energy cycle is stored by a storage technology for peak consumption times. The introduced system can generate approximately 580 W of electrical power with an efficiency of 80%. The highest and lowest share in power generation is related to fuel cell with 82% and thermoelectric generator with 5%. The rest of the system power (i.e. 13%) is produced by thermionic generator. In addition the system requires 0.025 kg per hour of hydrogen fuel. It was also found that to operate the system for 5 h a day requires a storage system with a size of 3.3 m3 . Moreover two key issues to enhance the storage system performance are: adjusting the initial pressure of the system to values close to the peak (optimal) value and using turbines and/or pumps with higher efficiencies. With the aim of supplying 5 kWh of electrical energy five different scenarios based on the design of various effective parameters have been presented.
A Fundamental Viewpoint on the Hydrogen Spillover Phenomenon of Electrocatalytic Hydrogen Evolution
Jun 2021
Publication
Hydrogen spillover phenomenon of metal-supported electrocatalysts can significantly impact their activity in hydrogen evolution reaction (HER). However design of active electrocatalysts faces grand challenges due to the insufficient understandings on how to overcome this thermodynamically and kinetically adverse process. Here we theoretically profile that the interfacial charge accumulation induces by the large work function difference between metal and support (∆Φ) and sequentially strong interfacial proton adsorption construct a high energy barrier for hydrogen transfer. Theoretical simulations and control experiments rationalize that small ∆Φ induces interfacial charge dilution and relocation thereby weakening interfacial proton adsorption and enabling efficient hydrogen spillover for HER. Experimentally a series of Pt alloys-CoP catalysts with tailorable ∆Φ show a strong ∆Φ-dependent HER activity in which PtIr/CoP with the smallest ∆Φ = 0.02 eV delivers the best HER performance. These findings have conclusively identified ∆Φ as the criterion in guiding the design of hydrogen spillover-based binary HER electrocatalysts
Thermodynamic Analysis of the Gasification of Municipal Solid Waste
May 2017
Publication
This work aims to understand the gasification performance of municipal solid waste (MSW) by means of thermodynamic analysis. Thermodynamic analysis is based on the assumption that the gasification reactions take place at the thermodynamic equilibrium condition without regard to the reactor and process characteristics. First model components of MSW including food green wastes paper textiles rubber chlorine-free plastic and polyvinyl chloride were chosen as the feedstock of a steam gasification process with the steam temperature ranging from 973 K to 2273 K and the steam-to-MSW ratio (STMR) ranging from 1 to 5. It was found that the effect of the STMR on the gasification performance was almost the same as that of the steam temperature. All the differences among the seven types of MSW were caused by the variation of their compositions. Next the gasification of actual MSW was analyzed using this thermodynamic equilibrium model. It was possible to count the inorganic components of actual MSW as silicon dioxide or aluminum oxide for the purpose of simplification due to the fact that the inorganic components mainly affected the reactor temperature. A detailed comparison was made of the composition of the gaseous products obtained using steam hydrogen and air gasifying agents to provide basic knowledge regarding the appropriate choice of gasifying agent in MSW treatment upon demand.
Hydrogen Embrittlement and Improved Resistance of Al Addition in Twinning-Induced Plasticity Steel: First-Principles Study
Apr 2019
Publication
Understanding the mechanism of hydrogen embrittlement (HE) of austenitic steels and developing an effective strategy to improve resistance to HE are of great concern but challenging. In this work first-principles studies were performed to investigate the HE mechanism and the improved resistance of Al-containing austenite to HE. Our results demonstrate that interstitial hydrogen atoms have different site preferences in Al-free and Al-containing austenites. The calculated binding energies and diffusion barriers of interstitial hydrogen atoms in Al-containing austenite are remarkably higher than those in Al-free austenite indicating that the presence of Al is more favorable for reducing hydrogen mobility. In Al-free austenite interstitial hydrogen atoms caused a remarkable increase in lattice compressive stress and a distinct decrease in bulk shear and Young’s moduli. Whereas in Al-containing austenite the lattice compressive stress and the mechanical deterioration induced by interstitial hydrogen atoms were effectively suppressed.
3D Quantitative Risk Assessment on a Hydrogen Refuelling Station in Shanghai
Sep 2019
Publication
The number of hydrogen refuelling stations worldwide is growing rapidly in recent years. The first large capacity hydrogen refuelling station in China is under construction. A 3D quantitative risk assessment QRA)is conducted for this station. Hazards associated with hydrogen systems are identified. Leakage frequency of hydrogen equipment are analyzed. Jet flame explosion scenarios and corresponding accident consequences are simulated. Risk acceptance criteria for hydrogen refuelling stations are discussed. The results show that the risk of this refuelling station is acceptable. And the maximum lethality frequency is 6.3*10-6. The area around compressors has the greatest risk. People should be avoided as far as possible from the compressor when the compressor does not need to be maintained. With 3D QRA the visualization of the evaluation results will help stakeholders to observe the hazardous areas of the hydrogen refuelling station at a glance.
Modulating Electronic Structure of Metal-organic Frameworks by Introducing Atomically Dispersed Ru for Efficient Hydrogen Evolution
Mar 2021
Publication
Developing high-performance electrocatalysts toward hydrogen evolution reaction is important for clean and sustainable hydrogen energy yet still challenging. Herein we report a single-atom strategy to construct excellent metal-organic frameworks (MOFs) hydrogen evolution reaction electrocatalyst (NiRu0.13-BDC) by introducing atomically dispersed Ru. Significantly the obtained NiRu0.13-BDC exhibits outstanding hydrogen evolution activity in all pH especially with a low overpotential of 36 mV at a current density of 10 mA cm−2 in 1 M phosphate buffered saline solution which is comparable to commercial Pt/C. X-ray absorption fine structures and the density functional theory calculations reveal that introducing Ru single-atom can modulate electronic structure of metal center in the MOF leading to the optimization of binding strength for H2O and H* and the enhancement of HER performance. This work establishes single-atom strategy as an efficient approach to modulate electronic structure of MOFs for catalyst design.
Magnesium Based Materials for Hydrogen Based Energy Storage: Past, Present and Future
Jan 2019
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Etsuo Akiba,
Rene Albert,
V. E. Antonov,
Jose-Ramón Ares,
Marcello Baricco,
Natacha Bourgeois,
Craig Buckley,
José Bellosta von Colbe,
Jean-Claude Crivello,
Fermin Cuevas,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
David M. Grant,
Bjørn Christian Hauback,
Terry D. Humphries,
Isaac Jacob,
Petra E. de Jongh,
Jean-Marc Joubert,
Mikhail A. Kuzovnikov,
Michel Latroche,
Mark Paskevicius,
Luca Pasquini,
L. Popilevsky,
Vladimir M. Skripnyuk,
Eugene I. Rabkin,
M. Veronica Sofianos,
Alastair D. Stuart,
Gavin Walker,
Hui Wang,
Colin Webb,
Min Zhu and
Torben R. Jensen
Magnesium hydride owns the largest share of publications on solid materials for hydrogen storage. The “Magnesium group” of international experts contributing to IEA Task 32 “Hydrogen Based Energy Storage” recently published two review papers presenting the activities of the group focused on magnesium hydride based materials and on Mg based compounds for hydrogen and energy storage. This review article not only overviews the latest activities on both fundamental aspects of Mg-based hydrides and their applications but also presents a historic overview on the topic and outlines projected future developments. Particular attention is paid to the theoretical and experimental studies of Mg-H system at extreme pressures kinetics and thermodynamics of the systems based on MgH2 nanostructuring new Mg-based compounds and novel composites and catalysis in the Mg based H storage systems. Finally thermal energy storage and upscaled H storage systems accommodating MgH2 are presented.
Investigation of the Influence of Pre-Charged Hydrogen on Fracture Toughness of As-Received 2.25Cr1Mo0.25V Steel and Weld
Jun 2018
Publication
Fracture failure caused by hydrogen embrittlement (HE) is a major concern for the system reliability and safety of hydrogen storage vessels which are generally made of 2.25Cr1Mo0.25V steel. Thus study of the influence of pre-charged hydrogen on fracture toughness of as-received 2.25Cr1Mo0.25V steel and weld is of significant importance. In the current work the influence of hydrogen on fracture toughness of as-received 2.25Cr1Mo0.25V steel and weld was systematically studied. Base metal (BM) and weld metal (WM) specimens under both hydrogen-free and hydrogen-charged conditions were tested using three-point bending tests. Hydrogen was pre-charged inside specimens by the immersion charging method. The J-integral values were calculated for quantitatively evaluating the fracture toughness. In order to investigate the HE mechanisms optical microscopy (OM) and scanning electron microscopy (SEM) were used to characterize the microstructure of BM and WM specimens. The results revealed that the presence of pre-charged hydrogen caused a significant decrease of the fracture toughness for both BM and WM specimens. Moreover the pre-charged hydrogen led to a remarkable transition of fracture mode from ductile to brittle pattern in 2.25Cr1Mo0.25V steel.
Development and Comparison of the Test Methods Proposed in the Chinese Test Specifications for Fuel Cell Electric Vehicles
Feb 2022
Publication
Fuel cell electric vehicles are generally considered to have broad development prospects due to their high efficiency and zero emissions. The governments of the United States Japan the European Union and China are taking action to promote the development of the industry. In 2020 China launched a fuel cell electric vehicle demonstration project and there will be 30∼50 thousand FCEVs included in this project by the end of 2025. How to standardize the consistency of data and develop a unified and accurate evaluation method is an important topic. The difficulty is how to keep balance among scientificity neutrality and feasibility in the evaluation method. In order to evaluate the performance of vehicles in demonstration operation projects China has issued the "Fuel Cell Electric Vehicle Test Specifications" which is an important guide for the future development of fuel cell electric vehicles in China. This paper compares the test methods for critical parameters in this specifications with those used in the United States and Japan. It explains China’s technical considerations in detail including fuel cell system rated power the volume power density of the fuel cell stack fuel cell system specific power fuel cell system sub-zero cold start and fuel cell electric vehicle range contributed by hydrogen. For the volume power density of the fuel cell stack as an example both the US Department of Energy and Japan’s New Energy and Industrial Technology Development Organization have proposed technical goals. However the lack of specific and detailed test methods has confused the industry. We propose a new test method using bipolar plate measurement based on scientificity feasibility and neutrality This is the first time to define the measuring method of the volume and specific power density of the fuel cell stack. For sub-zero cold start we put forward a feasible scheme for sub-zero cold start at the system level. For range contributed by hydrogen we propose a new test method that can distinguish the contributing of electric and hydrogen energy. Furthermore a hydrogen-to-electric conversion formula is proposed to calculate the equivalent hydrogen consumption which makes it possible to compare the energy consumption between plug-in and non-plug-in vehicles. At the same time this approach is significant in helping fuel cell-related enterprises to understand the formulation of China’s “Fuel Cell Electric Vehicle Test Specifications”. It should also be helpful for guiding product design and predicting fuel cell electric vehicle policy direction in China.
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