Germany
Assessment of Fossil-free Steelmaking Based on Direct Reduction Applying High-temperature Electrolysis
Jun 2021
Publication
Preventing humanity from serious impact of climate crisis requires carbon neutrality across all economic sectors including steel industry. Although fossil-free steelmaking routes receiving increasing attention fundamental process aspects especially approaches towards the improvement of efficiency and flexibility are so far not comprehensively studied. In this paper optimized process concepts allowing for a gradual transition towards fossil-free steelmaking based on the coupling of direct reduction process electric arc furnace and electrolysis are presented. Both a high-temperature and low-temperature electrolysis were modeled and possibilities for the integration into existing infrastructure are discussed. Various schemes for heat integration especially when using high-temperature electrolysis are highlighted and quantified. It is demonstrated that the considered direct reduction-based process concepts allow for a high degree of flexibility in terms of feed gas composition when partially using natural gas as a bridge technology. This allows for an implementation in the near future as well as the possibility of supplying power grid services in a renewable energy system. Furthermore it is shown that an emission reduction potential of up to 97.8% can be achieved with a hydrogen-based process route and 99% with a syngas-based process route respectively provided that renewable electricity is used.
Acidic or Alkaline? Towards a New Perspective on the Efficiency of Water Electrolysis
Aug 2016
Publication
Water electrolysis is a promising technology for enabling the storage of surplus electricity produced by intermittent renewable power sources in the form of hydrogen. At the core of this technology is the electrolyte and whether this is acidic or alkaline affects the reaction mechanisms gas purities and is of significant importance for the stability and activity of the electrocatalysts. This article presents a simple but precise physical model to describe the voltage-current characteristic heat balance gas crossover and cell efficiency of water electrolyzers. State-of-the-art water electrolysis cells with acidic and alkaline electrolyte are experimentally characterized in order to parameterize the model. A rigorous comparison shows that alkaline water electrolyzers with Ni-based catalysts but thinner separators than those typically used is expected be more efficient than acidic water electrolysis with Ir and Pt based catalysts. This performance difference was attributed mainly to a similar conductivity but approximately 38-fold higher diffusivities of hydrogen and oxygen in the acidic polymer electrolyte membrane (Nafion) than those in the alkaline separator (Zirfon filled with a 30 wt% KOH solution). With reference to the detailed analysis of the cell characteristics perspectives for the improvement of the efficiency of water electrolyzers are discussed.
Mathematical Modeling of Unstable Transport in Underground Hydrogen Storage
Apr 2015
Publication
Within the framework of energy transition hydrogen has a great potential as a clean energy carrier. The conversion of electricity into hydrogen for storage and transport is an efficient technological solution capable of significantly reducing the problem of energy shortage. Underground hydrogen storage (UHS) is the best solution to store the large amount of excess electrical energy arising from the excessive over-production of electricity with the objective of balancing the irregular and intermittent energy production typical of renewable sources such as windmills or solar. Earlier studies have demonstrated that UHS should be qualitatively identical to the underground storage of natural gas. Much later however it was revealed that UHS is bound to incur peculiar difficulties as the stored hydrogen is likely to be used by the microorganisms present in the rocks for their metabolism which may cause significant losses of hydrogen. This paper demonstrates that besides microbial activities the hydrodynamic behavior of UHS is very unique and different from that of a natural gas storage.
Bridging the Maritime-Hydrogen Cost-Gap: Real Options Analysis of Policy Alternatives
May 2022
Publication
Alternative and especially renewable marine fuels are needed to reduce the environmental and climate impacts of the shipping sector. This paper investigates the business case for hydrogen as an alternative fuel in a new-built vessel utilizing fuel cells and liquefied hydrogen. A real option approach is used to model the optimal time and costs for investment as well as the value of deferring an investment as a result of uncertainty. This model is then used to assess the impact of a carbon tax on a ship owner’s investment decision. A low carbon tax results in ship owners deferring investments which then slows the uptake of the technology. We recommend that policymakers set a high carbon tax at an early stage in order to help hydrogen compete with fossil fuels. A clear and timely policy design promotes further investments and accelerates the uptake of new technologies that can fulfill decarbonization targets.
Hydrogen Supply Chain Scenarios for the Decarbonisation of a German Multi-modal Energy System
Sep 2021
Publication
Analysing hydrogen supply chains is of utmost importance to adequately understand future energy systems with a high degree of sector coupling. Here a multi-modal energy system model is set up as linear programme incorporating electricity natural gas as well as hydrogen transportation options for Germany in 2050. Further different hydrogen import routes and optimised inland electrolysis are included. In a sensitivity analysis hydrogen demands are varied to cover uncertainties and to provide scenarios for future requirements of a hydrogen supply and transportation infrastructure. 80% of the overall hydrogen demand of 150 TWh/a emerge in Northern Germany due to optimised electrolyser locations and imports which subsequently need to be transported southwards. Therefore a central hydrogen pipeline connection from Schleswig-Holstein to the region of Darmstadt evolves already for moderate demands and appears to be a no-regret investment. Furthermore a natural gas pipeline reassignment potential of 46% is identified.
Storage System of Renewable Energy Generated Hydrogen for Chemical Industry
Nov 2012
Publication
Chemical industry is the base of the value chains and has strong influence on the competitiveness of almost all branches in economics. To develop the technologies for sustainability and climate protection and at the same time to guarantee the supply of raw material is a big challenge for chemical industry. In the project CO2RRECT (CO2 - Reaction using Regenerative Energies and Catalytic Technologies) funded by the German federal ministry of Education and Research carbon dioxide is used as the source of carbon for chemical products with certain chemical processes. Hydrogen that is needed in these processes is produced by electrolyzing water with renewable energy. To store a large amount of hydrogen different storage systems are studied in this project including liquid hydrogen tanks/cryo tanks high pressure tanks pipelines and salt cavities. These systems are analyzed and compared considering their storage capacity system costs advantages and disadvantages. To analyze capital and operational expenditure of the hydrogen storage systems a calculation methodology is also developed in this work.
Challenges in the Decarbonization of the Energy Sector
Jun 2020
Publication
In order to limit the effects of climate change the carbon dioxide emissions associated with the energy sector need to be reduced. Significant reductions can be achieved by using appropriate technologies and policies. In the context of recent discussions about climate change and energy transition this article critically reviews some technologies policies and frequently discussed solutions. The options for carbon emission reductions are grouped into (1) generation of secondary energy carriers (2) end-use energy sectors and (3) sector interdependencies. The challenges on the way to a decarbonized energy sector are identified with respect to environmental sustainability security of energy supply economic stability and social aspects. A global carbon tax is the most promising instrument to accelerate the process of decarbonization. Nevertheless this process will be very challenging for humanity due to high capital requirements the competition among energy sectors for decarbonization options inconsistent environmental policies and public acceptance of changes in energy use.
Cost Benefits of Optimizing Hydrogen Storage and Methanation Capacities for Power-to-Gas Plants in Dynamic Operation
Oct 2019
Publication
Power-to-Gas technologies offer a promising approach for converting renewable electricity into a molecular form (fuel) to serve the energy demands of non-electric energy applications in all end-use sectors. The technologies have been broadly developed and are at the edge of a mass roll-out. The barriers that Power-to-Gas faces are no longer technical but are foremost regulatory and economic. This study focuses on a Power-to-Gas pathway where electricity is first converted in a water electrolyzer into hydrogen which is then synthetized with carbon dioxide to produce synthetic natural gas. A key aspect of this pathway is that an intermittent electricity supply could be used which could reduce the amount of electricity curtailment from renewable energy generation. Interim storages would then be necessary to decouple the synthesized part from hydrogen production to enable (I) longer continuous operation cycles for the methanation reactor and (II) increased annual full-load hours leading to an overall reduction in gas production costs. This work optimizes a Power-to-Gas plant configuration with respect to the cost benefits using a Monte Carlo-based simulation tool. The results indicate potential cost reductions of up to 17% in synthetic natural gas production by implementing well-balanced components and interim storages. This study also evaluates three different power sources which differ greatly in their optimal system configuration. Results from time-resolved simulations and sensitivity analyses for different plant designs and electricity sources are discussed with respect to technical and economic implications so as to facilitate a plant design process for decision makers.
Metal Hydrides for Hydrogen Storage - Identification and Evaluation of Stationary and Transportation Applications
Dec 2023
Publication
Hydrogen is becoming increasingly important to achieve the valid defossilization goals. However due to its physical properties especially the storage of hydrogen is challenging. One option in this regard are metal hy drides which are able to store hydrogen in chemically material-bound form. Against this background the goal of this paper is an analysis of possible technical application areas of such metal hydrides – both regarding transport and stationary application. These various options are assessed for metal hydrides as well as selected competing hydrogen storage options. The investigation shows that metal hydrides with a temperature range below 100 ◦C (e.g. TiFe) are of interest particularly for transportation applications; possible areas of application include rail and marine transportation as well as selected non-road vehicles. For stationary applications metal hydrides can be used on low and high temperature levels. Here metal hydrides with operating temperatures below 100 ◦C are particularly useful for selected small-scale applications (e.g. home storage systems). For applications with me dium storage capacities (100 kWh to 100 MWh) metal hydrides with higher temperature levels are also conceivable (e.g. NaAlH4). For even higher storage demands metal hydrides are less promising.
The Green Hydrogen Puzzle: Towards a German Policy Framework for Industry
Nov 2021
Publication
Green hydrogen will play a key role in building a climate-neutral energy-intensive industry as key technologies for defossilising the production of steel and basic chemicals depend on it. Thus policy-making needs to support the creation of a market for green hydrogen and its use in industry. However it is unclear how appropriate policies should be designed and a number of challenges need to be addressed. Based on an analysis of the ongoing German debate on hydrogen policies this paper analyses how policy-making for green hydrogen development may support industry defossilisation. For the assessment of policy instruments a simplified multi-criteria analysis (MCA) is used with an innovative approach that derives criteria from specific challenges. Four challenges and seven relevant policy instruments are identified. The results of the MCA reveal the potential of each of the selected instruments to address the challenges. The paper furthermore outlines how instruments might be combined in a policy package that supports industry defossilisation creates synergies and avoids trade-offs. The paper’s impact may reach beyond the German case as the challenges are not specific to the country. The results are relevant for policy-makers in other countries with energy-intensive industries aiming to set the course towards a hydrogen future.
Alternative Energy Technologies as a Cultural Endeavor: A Case Study of Hydrogen and Fuel Cell Development in Germany
Feb 2012
Publication
Background: The wider background to this article is the shift in the energy paradigm from fossil energy sources to renewable sources which should occur in the twenty-first century. This transformation requires the development of alternative energy technologies that enable the deployment of renewable energy sources in transportation heating and electricity. Among others hydrogen and fuel cell technologies have the potential to fulfill this requirement and to contribute to a sustainable and emission-free transport and energy system. However whether they will ever reach broad societal acceptance will not only depend on technical issues alone. The aim of our study is to reveal the importance of nontechnical issues. Therefore the article at hand presents a case study of hydrogen and fuel cells in Germany and aims at highlighting the cultural context that affects their development.<br/>Methods: Our results were obtained from a rich pool of data generated in various research projects through more than 30 in-depth interviews direct observations and document analyses.<br/>Results: We found that individual and collective actors developed five specific supportive practices which they deploy in five diverse arenas of meaning in order to attach certain values to hydrogen and fuel cell technologies.<br/>Conclusions: Based on the results we drew more general conclusions and deducted an overall model for the analysis of culture in technological innovations that is outlined at the end of the article. It constitutes our contribution to the interdisciplinary collaboration required for tackling the shift in this energy paradigm.
Production Costs for Synthetic Methane in 2030 and 2050 of an Optimized Power-to-Gas Plant with Intermediate Hydrogen Storage
Aug 2019
Publication
The publication gives an overview of the production costs of synthetic methane in a Power-to-Gas process. The production costs depend in particularly on the electricity price and the full load hours of the plant sub-systems electrolysis and methanation. The full-load hours of electrolysis are given by the electricity supply concept. In order to increase the full-load hours of methanation the size of the intermediate hydrogen storage tank and the size of the methanation are optimised on the basis of the availability of hydrogen. The calculation of the production costs for synthetic methane are done with economics for 2030 and 2050 and the expenditures are calculated for one year of operation. The sources of volume of purchased electricity are the short-term market long-term contracts direct-coupled renewable energy sources or seasonal use of surpluses. Gas sales are either traded on the short-term market or guaranteed by long-term contracts. The calculations show that an intermediate storage tank for hydrogen adjustment of the methanation size and operating electrolysis and methanation separately increase the workload of the sub-system methanation. The gas production costs can be significantly reduced. With the future expected development of capital expenditures operational expenditure electricity prices gas costs and efficiencies an economic production of synthetic natural gas for the years 2030 especially for 2050 is feasible. The results show that Power-to-Gas is an option for long-term large-scale seasonal storage of renewable energy. Especially the cases with high operating hours for the sub-system methanation and low electricity prices show gas production costs below the expected market prices for synthetic gas and biogas.
Alkaline Water Electrolysis Powered by Renewable Energy: A Review
Feb 2020
Publication
Alkaline water electrolysis is a key technology for large-scale hydrogen production powered by renewable energy. As conventional electrolyzers are designed for operation at fixed process conditions the implementation of fluctuating and highly intermittent renewable energy is challenging. This contribution shows the recent state of system descriptions for alkaline water electrolysis and renewable energies such as solar and wind power. Each component of a hydrogen energy system needs to be optimized to increase the operation time and system efficiency. Only in this way can hydrogen produced by electrolysis processes be competitive with the conventional path based on fossil energy sources. Conventional alkaline water electrolyzers show a limited part-load range due to an increased gas impurity at low power availability. As explosive mixtures of hydrogen and oxygen must be prevented a safety shutdown is performed when reaching specific gas contamination. Furthermore the cell voltage should be optimized to maintain a high efficiency. While photovoltaic panels can be directly coupled to alkaline water electrolyzers wind turbines require suitable converters with additional losses. By combining alkaline water electrolysis with hydrogen storage tanks and fuel cells power grid stabilization can be performed. As a consequence the conventional spinning reserve can be reduced which additionally lowers the carbon dioxide emissions.
Seasonal Storage and Alternative Carriers: A Flexible Hydrogen Supply Chain Model
May 2017
Publication
A viable hydrogen infrastructure is one of the main challenges for fuel cells in mobile applications. Several studies have investigated the most cost-efficient hydrogen supply chain structure with a focus on hydrogen transportation. However supply chain models based on hydrogen produced by electrolysis require additional seasonal hydrogen storage capacity to close the gap between fluctuation in renewable generation from surplus electricity and fuelling station demand. To address this issue we developed a model that draws on and extends approaches in the literature with respect to long-term storage. Thus we analyse Liquid Organic Hydrogen Carriers (LOHC) and show their potential impact on future hydrogen mobility. We demonstrate that LOHC-based pathways are highly promising especially for smaller-scale hydrogen demand and if storage in salt caverns remains uncompetitive but emit more greenhouse gases (GHG) than other gaseous or hydrogen ones. Liquid hydrogen as a seasonal storage medium offers no advantage compared to LOHC or cavern storage since lower electricity prices for flexible operation cannot balance the investment costs of liquefaction plants. A well-to-wheel analysis indicates that all investigated pathways have less than 30% GHG-emissions compared to conventional fossil fuel pathways within a European framework.
Demand Side Management Based Power-to-Heat and Power-to-Gas Optimization Strategies for PV and Wind Self-Consumption in a Residential Building Cluster
Oct 2021
Publication
The volatility of renewable energy sources (RES) poses a growing problem for operation of electricity grids. In contrary the necessary decarbonisation of sectors such as heat supply and transport requires a rapid expansion of RES. Load management in the context of power-to-heat systems can help to simultaneously couple the electricity and heat sectors and stabilise the electricity grid thus enabling a higher share of RES. In addition power-to-hydrogen offers the possibility of long-term energy storage options. Within this work we present a novel optimization approach for heat pump operation with the aim to counteract the volatility and enable a higher usage of RES. For this purpose a detailed simulation model of buildings and their energy supply systems is created calibrated and validated based on a plus energy settlement. Subsequently the potential of optimized operation is determined with regard to PV and small wind turbine self-consumption. In addition the potential of seasonal hydrogen storage is examined. The results show that on a daily basis a 33% reduction of electricity demand from grid is possible. However the average optimization potential is reduced significantly by prediction inaccuracy. The addition of a hydrogen system for seasonal energy storage basically eliminates the carbon dioxide emissions of the cluster. However this comes at high carbon dioxide prevention costs of 1.76 e kg−1 .
Optimization of Hydrogen Cost and Transport Technology in France and Germany for Various Production and Demand Scenarios
Jan 2021
Publication
Green hydrogen for mobility represents an alternative to conventional fuel to decarbonize the transportation sector. Nevertheless the thermodynamic properties make the transport and the storage of this energy carrier at standard conditions inefficient. Therefore this study deploys a georeferenced optimal transport infrastructure for four base case scenarios in France and Germany that differs by production distribution based on wind power potential and demand capacities for the mobility sector at different penetration shares for 2030 and 2050. The restrained transport network to the road infrastructure allows focusing on the optimum combination of trucks operating at different states of aggregations and storage technologies and its impact on the annual cost and hydrogen flow using linear programming. Furthermore four other scenarios with production cost investigate the impact of upstream supply chain cost and eight scenarios with daily transport and storage optimization analyse the modeling method sensitivity. The results show that compressed hydrogen gas at a high presser level around 500 bar was on average a better option. However at an early stage of hydrogen fuel penetration substituting compressed gas at low to medium pressure levels by liquid organic hydrogen carrier minimizes the transport and storage costs. Finally in France hydrogen production matches population distribution in contrast to Germany which suffers from supply and demand disparity.
Comparison of Hydrogen Powertrains with the Battery Powered Electric Vehicle and Investigation of Small-Scale Local Hydrogen Production Using Renewable Energy
Jan 2021
Publication
Climate change is one of the major problems that people face in this century with fossil fuel combustion engines being huge contributors. Currently the battery powered electric vehicle is considered the predecessor while hydrogen vehicles only have an insignificant market share. To evaluate if this is justified different hydrogen power train technologies are analyzed and compared to the battery powered electric vehicle. Even though most research focuses on the hydrogen fuel cells it is shown that despite the lower efficiency the often-neglected hydrogen combustion engine could be the right solution for transitioning away from fossil fuels. This is mainly due to the lower costs and possibility of the use of existing manufacturing infrastructure. To achieve a similar level of refueling comfort as with the battery powered electric vehicle the economic and technological aspects of the local small-scale hydrogen production are being investigated. Due to the low efficiency and high prices for the required components this domestically produced hydrogen cannot compete with hydrogen produced from fossil fuels on a larger scale
Emerging, Hydrogen-driven Electrochemical Water Purification
Jan 2022
Publication
Energy-efficient technologies for the remediation of water and generation of drinking water is a key towards sustainable technologies. Electrochemical desalination technologies are promising alternatives towards established methods such as reverse osmosis or ultrafiltration. In the last few years hydrogen-driven electrochemical water purification has emerged. This review article explores the concept of desalination fuel cells and capacitive-Faradaic fuel cells for ion separation.
Decarbonization of Australia’s Energy System: Integrated Modelling of the Transformation of Electricity, Transportation, and Industrial Sectors
Jul 2020
Publication
To achieve the Paris Agreement’s long-term temperature goal current energy systems must be transformed. Australia represents an interesting case for energy system transformation modelling: with a power system dominated by fossil fuels and specifically with a heavy coal component there is at the same time a vast potential for expansion and use of renewables. We used the multi-sectoral Australian Energy Modelling System (AUSeMOSYS) to perform an integrated analysis of implications for the electricity transport and selected industry sectors to the mid-century. The state-level resolution allows representation of regional discrepancies in renewable supply and the quantification of inter-regional grid extensions necessary for the physical integration of variable renewables. We investigated the impacts of different CO2 budgets and selected key factors on energy system transformation. Results indicate that coal-fired generation has to be phased out completely by 2030 and a fully renewable electricity supply achieved in the 2030s according to the cost-optimal pathway implied by the 1.5 °C Paris Agreement-compatible carbon budget. Wind and solar PV can play a dominant role in decarbonizing Australia’s energy system with continuous growth of demand due to the strong electrification of linked energy sectors.
Future Hydrogen Markets for Transportation and Industry: The Impact of CO2 Taxes
Dec 2019
Publication
The technological lock-in of the transportation and industrial sector can be largely attributed to the limited availability of alternative fuel infrastructures. Herein a countrywide supply chain analysis of Germany spanning until 2050 is applied to investigate promising infrastructure development pathways and associated hydrogen distribution costs for each analyzed hydrogen market. Analyzed supply chain pathways include seasonal storage to balance fluctuating renewable power generation with necessary purification as well as trailer- and pipeline-based hydrogen delivery. The analysis encompasses green hydrogen feedstock in the chemical industry and fuel cell-based mobility applications such as local buses non-electrified regional trains material handling vehicles and trucks as well as passenger cars. Our results indicate that the utilization of low-cost long-term storage and improved refueling station utilization have the highest impact during the market introduction phase. We find that public transport and captive fleets offer a cost-efficient countrywide renewable hydrogen supply roll-out option. Furthermore we show that at comparable effective carbon tax resulting from the current energy tax rates in Germany hydrogen is cost-competitive in the transportation sector by the year 2025. Moreover we show that sector-specific CO2 taxes are required to provide a cost-competitive green hydrogen supply in both the transportation and industrial sectors.
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