Serbia
Towards a Unified and Practical Industrial Model for Prediction of Hydrogen Embrittlement and Damage in Steels
Jul 2016
Publication
Bearing in mind the multiple effects of hydrogen in steels the specific mechanism of hydrogen embrittlement (HE) is active depending on the experimental conditions and numerous factors which can be grouped as environmental mechanical and material influences. A large number of contemporary studies and models about hydrogen environment assisted cracking and HE in steels are presented in the form of critical review in this paper. This critical review represent the necessary background for the development of a multiscale structural integrity model based on correlation between simultaneously active HE micro-mechanisms: the hydrogen-enhanced localized plasticity (HELP) and the hydrogen-enhanced decohesion (HEDE) - (HELP+HEDE) and macro-mechanical response of material unevenly enriched with hydrogen during service of boiler tubes in thermal fossil fuel power plant. Several different experimental methods and techniques were used to determine the boiler tube failure mechanism and afterwards also the viable HE mechanisms in the investigated ferritic-pearlitic low carbon steel grade 20 - St.20 (equivalent to AISI 1020). That represent a background for the development of a structural integrity model based on the correlation of material macro-mechanical properties to scanning electron microscopy fractography analysis of fracture surfaces of Charpy specimens in the presence of confirmed and simultaneously active HE micro-mechanisms (HELP+HEDE) in steel. The aim of this paper is to show how to implement what we have learned from theoretical HE models into the field to provide industry with valuable data and practical structural integrity model.
Boosting Green Hydrogen Production—Energy Savings in Alkaline Water Electrolysis Using Synergy of Magnetic Field and In Situ Activation of Electrodes
Oct 2025
Publication
This study focuses on enhancing the efficiency of alkaline water electrolysis technology a key process in green hydrogen production by leveraging the synergy of magnetic fields and in situ electrode activation. Optimizing AWE efficiency is essential to meet increasing demands for sustainable energy solutions. In this research nickel mesh electrodes were modified through the application of magnetic fields and the addition of hypo-hyper d-metal (cobalt complexes and molybdenum salt) to the electrolyte. These enhancements improve mass transfer facilitate bubble detachment and create a high-surface-area catalytic layer on the electrodes all of which lead to improved hydrogen evolution rates. The integration of magnetic fields and in situ activation achieved over 35% energy savings offering a cost-effective and scalable pathway for industrial green hydrogen production.
Hybrid Solar PV/PEM Fuel Cell/Diesel Generator Power System for Cruise Ship: A Case Study in Stockholm, Sweden
Jul 2019
Publication
Optimal design and performance analysis of renewable energy system to serve the cruise ship main and auxiliary power in Stockholm Sweden is presented in this paper. The goal is to integrate renewable energy systems in small and large ships for greener and sustainable marine transport. The power load for the cruise ship was determined and modeling and simulation analysis was used to investigate the daily and annual performance of the power system architectures including the efficiency and capacity factors of the energy conversion systems. The total electrical power generated from the solar PV PEM fuel cell and Diesel generator; the cost of electricity; and the greenhouse gas and particulate matter PM emissions were determined. The proposed renewable energy system offers a good penetration of renewable energy system (13.83%) and greenhouse gas and particulate emissions reduction (9.84% emissions reduction compared to baseline system using Diesel engines). The integration of renewable and clean power systems such as solar PV and PEM fuel cell (high electrical efficiency) is very attractive solution for onboard ship power generation. They are economically viable (reduce the cost of Diesel fuel) cleaner than the conventional gas turbine and internal combustion engines and reduce the dependency on fossil fuel.
Hydrogen Embrittlement of Low Carbon Structural Steel
Jun 2014
Publication
Hydrogen embrittlement (HE) of steels is extremely interesting topic in many industrial applications while a predictive physical model still does not exist. A number of studies carried out in the world are unambiguous confirmation of that statement. Bearing in mind multiple effects of hydrogen in certain metals the specific mechanism of hydrogen embrittlement is manifested depending on the experimental conditions. In this paper structural low carbon steel for pressure purposes grade 20 - St.20 (GOST 1050-88) was investigated. Numerous tested samples were cut out from the boiler tubes of fossil fuel power plant damaged due to high temperature hydrogen attack and HE during service as a result of the development of hydrogen-induced corrosion process. Samples were prepared for the chemical composition analysis hardness measurement impact strength testing (on instrumented Charpy machine) and microstructural characterization by optical and scanning electron microscopy - SEM/EDX. Based on multi-scale special approach applied in experimental investigations the results presented in this paper indicate the simultaneous action of the hydrogen-enhanced decohesion (HEDE) and hydrogen enhanced localized plasticity (HELP) mechanisms of HE depending on the local concentration of hydrogen in investigated steel. These results are consistent with some models proposed in literature about a possible simultaneous action of the HELP and HEDE mechanisms in metallic materials.
Economic Viability of Hydrogen Production via Plasma Thermal Degradation of Natural Gas
Jun 2025
Publication
This study evaluated the economic feasibility of producing hydrogen from natural gas via thermal degradation in a plasma reactor. Plasma pyrolysis where natural gas passes through the space between electrodes and serves as the working medium enables high hydrogen yields without emitting carbon monoxide or carbon dioxide. Instead the primary products are hydrogen and solid carbon. Unlike conventional methods this approach requires no catalysts addressing a major technological limitation. A thermodynamic equilibrium model based on Gibbs free energy minimization was used to analyze the process over a temperature range of 500–2500 K. The results indicate an optimal temperature of approximately 1500 K which achieved a 99.5% methane conversion by mass. Considering the capital and operating costs and profit margins the hydrogen production cost was estimated at 3.49 EUR/kg. The sensitivity analysis revealed that the price of solid carbon had the most significant impact which potentially raised the hydrogen cost to 4.53 EUR/kg or reduced it to 1.70 EUR/kg.
Hydrogen Barrier Coatings: Application and Assessment
Sep 2025
Publication
Hydrogen embrittlement (HE) threatens the structural integrity of industrial components exposed to hydrogenrich environments. This review critically explores hydrogen barrier coatings (HBCs) polymeric metallic ceramic and composite their application and assessment focusing on measured effectiveness in limiting hydrogen permeation and hydrogen embrittlement. Also coating application methods and permeation assessment techniques are evaluated. Recent advances in nanostructured and hybrid coatings are emphasized highlighting the pressing need for durable scalable and environmentally sustainable hydrogen barrier coatings to ensure the reliability of emerging hydrogen-based energy solutions. This comprehensive critical review further distinguishes itself by linking coating deposition methods to defect-driven transport behaviour critically assessing permeation test approaches. It also highlights the emerging role of polymeric and hybrid multilayer coatings with direct implications for advanced and reliable hydrogen production storage and transport infrastructure.
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