Techno-Economic Feasibility Analysis of Biomethane Production via Electrolytic Hydrogen and Direct Biogas Methanation

Biomethane plays a key role in the green transition, offering a renewable, carbon-neutral substitute for natural gas while enabling the storage and use of intermittent renewable energy. This work presents a techno-economic assessment of biomethane production through the Power-to-Biomethane concept, which combines electrolytic hydrogen from renewable electricity with the direct catalytic methanation of raw biogas from anaerobic digestion. The main objective of this study is to identify the optimal plant size and configuration, taking into account the different operational management strategies of the system’s constituting units. The analysis integrates thermochemical modeling with a techno-economic optimization procedure. Three different configurations for renewable energy production, photovoltaic-based, wind-based, and hybrid photovoltaic–wind, were evaluated for a case study in Southern Italy. Results show that the hybrid configuration provides the best techno-economic balance, achieving the highest annual biomethane output (≈2288 t) and the lowest levelized cost of biomethane (EUR 97.4/MWh). While current biomethane production costs exceed natural gas prices, the proposed pathway represents a viable long-term solution for renewable integration and climate-neutral gas supply