Applications & Pathways
Ammonia as Hydrogen Carrier for Realizing Distributed On-site Refueling Stations Implementing PEMFC Technology
Oct 2020
Publication
Ammonia is a particularly promising hydrogen carrier due to its relatively low cost high energy density its liquid storage and to its production from renewable sources. Thus in recent years great attention is devoted to this fuel for realizing next generation refueling stations according to a carbon-free energy economy. In this paper a distributed onsite refueling station (200 kg/day of hydrogen filling 700-bar HFCEVs (Hybrid Fuel Cell Electric Vehicles) with about 5 kg of hydrogen in 5 min) based on ammonia feeding is studied from the energy and economic point of views. The station is designed with a modular configuration consisting of more sections: i) the hydrogen production section ii) the electric energy supplier section iii) the compression and storage section and the refrigeration/dispenser section. The core of the station is the hydrogen production section that is based on an ammonia cracking reactor and its auxiliaries; the electric energy demand necessary for the station operation (i.e. the hydrogen compression and refrigeration) is satisfied by a PEMFC (Proton-Exchange Membrane Fuel Cell) power module. Energy performance according to the hydrogen daily demand has been evaluated and the estimation of the levelized cost of hydrogen (LCOH) has been carried out in order to establish the cost of the hydrogen at the pump that can assure the feasibility of this novel refueling station.
Sustainable Fuels for Gas Turbines—A Review
Jul 2025
Publication
The increasing global demand for sustainable energy solutions has intensified the need to replace fossil fuels in gas turbines particularly in aviation and power generation where alternatives to gas turbines are currently limited. This review explores the feasibility of utilizing sustainable liquid and gaseous fuels in gas turbines by evaluating their environmental impacts performance characteristics and technical integration potential. The study examines a broad range of alternatives including biofuels hydrogen alcohols ethers synthetic fuels and biogas focusing on their production methods combustion behavior and compatibility with existing turbine technology. Key findings indicate that several bioderived and synthetic fuels can serve as viable drop-in replacements for conventional jet fuels especially under ASTM D7566 standards. Hydrogen and other gaseous alternatives show promise for industrial applications but require significant combustion system adaptations. The study concludes that a transition to sustainable fuels in gas turbines is achievable through coordinated advancements in combustion technology fuel infrastructure and regulatory support thus enabling meaningful reductions in greenhouse gas emissions and advancing global decarbonization efforts.
The Physical Exergy in Hydrogen - Maximising the Utility of Hydrogen as an Aviation Fuel
Sep 2025
Publication
Hydrogen is a promising fuel to decarbonise aviation. Storage in liquid form is favoured for long-haul aircraft; storage as a high-pressure gas is preferred otherwise. The exergy expended during the compression or liquefaction process is stored as physical exergy in the fuel. Most discussions around hydrogen-fuelled aviation ignore this very significant exergy content. When combusted in an engine the chemical energy of hydrogen can produce around 60 MJ of work per kg. The work that can be extracted from the physical exergy depends strongly on the method used. This paper presents an exergy analysis considering a range of storage conditions operating conditions and work-extraction methods. For reasonable gas-turbine operating conditions upwards of 16 MJ/kg might be extracted from compressed hydrogen (at 700 bar) and 30 MJ/kg from LH2. This additional work representing 25–50 % of the shaft work produced by combustion has been by and large neglected.
Comparative Designs for Standalone Critical Loads Between PV/Battery and PV/Hydrogen Systems
Jul 2025
Publication
This study presents the design and techno-economic comparison of two standalone photovoltaic (PV) systems each supplying a 1 kW critical load with 100% reliability under Cairo’s climatic conditions. These systems are modeled for both the constant and the night load scenarios accounting for the worst-case weather conditions involving 3.5 consecutive cloudy days. The primary comparison focuses on traditional lead-acid battery storage versus green hydrogen storage via electrolysis compression and fuel cell reconversion. Both the configurations are simulated using a Python-based tool that calculates hourly energy balance component sizing and economic performance over a 21-year project lifetime. The results show that the PV/H2 system significantly outperforms the PV/lead-acid battery system in both the cost and the reliability. For the constant load the Levelized Cost of Electricity (LCOE) drops from 0.52 USD/kWh to 0.23 USD/kWh (a 56% reduction) and the payback period is shortened from 16 to 7 years. For the night load the LCOE improves from 0.67 to 0.36 USD/kWh (a 46% reduction). A supplementary cost analysis using lithium-ion batteries was also conducted. While Li-ion improves the economics compared to lead-acid (LCOE of 0.41 USD/kWh for the constant load and 0.49 USD/kWh for the night load) this represents a 21% and a 27% reduction respectively. However the green hydrogen system remains the most cost-effective and scalable storage solution for achieving 100% reliability in critical off-grid applications. These findings highlight the potential of green hydrogen as a sustainable and economically viable energy storage pathway capable of reducing energy costs while ensuring long-term resilience.
Experimental Study of H2 Injection Strategies in a HD Engine: Comparison of PFI and LPDI
Sep 2025
Publication
Stringent CO2 reduction targets and tightening emission regulations have intensified interest in hydrogen internal combustion engines (H2ICEs) as a clean and robust solution for the heavy-duty (HD) sector. This study experimentally compares port fuel injection (PFI) early low-pressure direct injection (LPDI) and late LPDI strategies on a single-cylinder HD H2ICE under steady-state medium and high loads. The injection timing and fuel pressure are varied to study the overall influences on a single-cylinder heavy-duty H2ICE. PFI and early LPDI deliver high charge homogeneity but reduced volumetric efficiency compared to late LPDI. At medium load all three strategies achieve ~41 % gross indicated thermal efficiency (gITE). Increasing LPDI pressure from 12.8 to 20 bar enhances mixture uniformity cutting BSNOx emissions by up to 75 %. At high load early LPDI reaches 41.7 % gITE with low NOx (0.72 g/kWh) while late LPDI benefits from reduced heat transfer loss and compression work achieving 42.4 % gITE. However late injection also increases BSNOx (9.3 g/kWh) unburnt H2 (435 ppm) and pressure rise rate (19.7 bar/◦CA). These results highlight LPDI’s potential for high efficiency with injection timing and pressure as key levers to balance emissions and performance.
Comparison of Game Theory and Genetic Algorithm Optimisation Schedulers for Diesel-hydrogen Powered System Reconfiguration
Feb 2025
Publication
The turbocharged dual-fuel engine is modeled and connected online to optimiser platform for transient input variation of input parameters decided by designed algorithms. This task is undertaken to enable intelligent control of the propulsion system including the Hydrogen injection instantly to reduce the thermal irreversibility. Therefore two methods of optimisation are applied to data collected from a turbocharged dual fuel operated propulsion system with direct diesel fuel injection and hydrogen port injection. This study investigates the application of multi-objective game theory (MOGT) and non-dominated sorting genetic algorithm II (NSGA-II) for optimising the performance of a diesel-hydrogen dual-fuel engine. The system is designed in 1D framework with input variability of the turbocharger efficiency hydrogen mass injection air compression ratio (Rp) and start of combustion (SoC). The objective is to set maximized the volume work while minimising the entropy generation and NO emission. The first populations in the optimisation procedures are initialised with uniform Latin hypercube and random space filler design of experiment (DoE) for both optimisers. The MOGT can find the best solution faster than NSGA-II with slightly better result. The statistics showed that MOGT generates 12 more unfeasible designs that do not meet the constraint limit on NO emission. The findings indicate that for different optimisation algorithms there are some factors with different effect direction and size on the objectives. Addi tionally it is discovered that although MOGT solution makes higher objective function value the NSGA-II optimal solution leads to better engine efficiency and lower fuel consumption.
Emission Reduction Potential of Hydrogen-Powered Aviation Between Airports in Proximity of Seaports
Jul 2025
Publication
Green hydrogen will play a crucial role in the future of emission reduction in air traffic in the long-term as it will completely eliminate CO2 emissions and significantly reduce other pollutants such as contrails and nitrogen oxides. Hydrogen offers a promising alternative to kerosene for short- and medium-haul flights particularly through direct combustion and hydrogen fuel cell technology in new aircraft concepts. Against the background of the immense capital-intensive infrastructure adjustments that are required at airports for this purpose and the simultaneously high future hydrogen demand for the shipping industry this paper analyses the emission savings potential in Europe if airports near seaports would switch to hydrogen-powered flight connections.
Design and Optimization of a Solely Renewable Based Hybrid Energy System for Residential Electrical Load and Fuel Cell Electric Vehicle
Sep 2020
Publication
Due to increasing energy demand limited fossil fuels and increasing greenhouse gasses people is in need for alternative energy sources to have a sustainable world. The objective of this study is to look for alternative solutions and design a hybrid energy system to meet any energy needs of a single family house including both utility and transportation. The system is designed and optimized using HOMER software. According to the optimization studies levelized cost of electricity and hydrogen production was found to be 0.685$/kWh and 6.85$/kg respectively and the cost of hydrogen which is half of its market price is very attractive. To project possible future costs in advance sensitivity analysis was carried out and the results show that when the main components’ price decays to the half both costs of energy will be reduced by 26.4%. This implies that further decrease on the components’ cost would bring the cost of energy to the level of energy produced by fossil fuels or even lower. Hydrogen would also be produced with much lower and tempting price. It is important to note that energy used by residential electrical load and fuel cell electric car in this study was generated by sole renewable energies and the system consumes zero fossil fuels thus emitting no greenhouse gasses. The study considering both utility and transportation simultaneously is believed to be the first on a small scale and to attract the interest of everyone.
Comparing Sustainable Fuel Adoption in the Energy Transition for Maritime and Aviation Transport
Jul 2025
Publication
Maritime and aviation transport are widely recognised as sectors where reducing greenhouse gas emissions is particularly challenging due to their reliance on energy-dense fuels and the challenges associated with direct electrification. These sectors face increasing pressure to defossilise and reduce emissions in line with global climate goals while simultaneously facing unique technological operational and economic uncertainties. This study addresses a key research gap by comparing the maritime and aviation sectors for common factors and sector-specific differences in their transition to green e-fuels produced from renewable electricity and sustainable CO2. A techno-economic assessment is conducted to evaluate alternative fuel and propulsion options using the levelised cost of mobility framework. The analysis also incorporates the pricing of non-CO2 greenhouse gases and air pollutant emissions. Results show that e-ammonia or e-LNG combustion is the most cost-effective option for maritime transport when emission costs are excluded whereas hydrogen fuel cells become more economical when these costs are internalised. In aviation e-kerosene use in conventional aircraft presents the lowest costs regardless of the year or emission pricing. The findings highlight the importance of considering unique characteristics of each sector and tailored defossilisation and decarbonisation strategies that consider sector-specific constraints. To sustainably meet the growing demand for transport fuels rapid investments in renewable electricity generation electrolysers and e-fuel synthesis are essential. Development of strong regulatory frameworks and financial instruments will be critical to support early deployment of e-fuels and minimise the risks.
A Novel LH2/GH2/Battery Multi-energy Vehicle Supply Station using 100% Local Wind Energy, Technical, Economic and Environmental Perspectives
Feb 2023
Publication
With the gradual maturity of wind power technology China’s wind power generation has grown rapidly over the recent years. However due to the on-site inconsumable electricity the phenomenon of large-scale “wind curtailment” occurs in some areas. In this paper a novel hybrid hydrogen/electricity refueling station is built near a wind farm and a part of the surplus wind power is used to charge electric trucks and the other part of the surplus power is used to produce “green hydrogen”. According to real-time load changes different amounts of liquid hydrogen and gas hydrogen can be properly coordinated to provide timely energy supply for hydrogen trucks. For a 400 MW wind farm in the western Inner Mongolia China the feasibility of the proposed system has been carried out based on the sensitivity and reliability analysis the static and dynamic economic modeling with an entire life cycle analysis. Compared to the conventional technology the initial investment of the proposed scheme (700.07 M$) decreases by 13.97% and the dynamic payback period (10.93 years) decreases by 25.87%. During the life cycle of the proposed system the accumulative NPV reaches 184.63 M$ which increases by 3.14 times compared to the case by conventional wind technology.
3E Analysis of a Virtual Hydrogen Valley Supported by Railway-based H2 Delivery for Multi-transportation Service
Nov 2023
Publication
In Southern Italy near the Mediterranean Sea mobility services like cars bicycles scooters and materialhandling forklifts are frequently required in addition to multimodal local transportation services such as trains ferry boats and airplanes. This research proposes an innovative concept of hydrogen valley virtually simulated in Matlab/Simulink environment located in Calabria. As a novelty hydrogen is produced centrally and delivered via fuel cell hybrid trains to seven hydrogen refueling stations serving various mobility hubs. The centralized production facility operates with a nominal capacity of about 4 tons/day producing hydrogen via PEM electrolysis and storing hydrogen at 200 bar with a hydrogen compressor. As the size of vehicle fleets and the cost of acquiring renewable energy through power purchase agreements vary the hydrogen valley is examined from both a technical and an economic perspective analyzing: the values of the levelized cost of hydrogen the energy consumption and the energy efficiency of the energy systems. Specifically the levelized cost of hydrogen reached competitive values close to 5 €/kg of hydrogen under the most optimistic scenarios with fleet conversions of more than 60 % and a power purchase agreement price lower than 150 €/MWh. Then the benefits of hydrogen rail transport in terms of emissions reduction and health from an economic standpoint are compared to conventional diesel trains and fully electric trains saving respectively 3.2 ktons/year and 0.4 ktons/year of carbon dioxide equivalent emissions and corresponding economic benefits of respectively 51 and 0.548 million euros.
Hydrogen Fuel Cell Electric Trains: Technologies, Current Status, and Future
Feb 2024
Publication
Trains have been a crucial part of modern transport and their high energy efficiency and low greenhouse gas emissions make them ideal candidates for the future transport system. Transitioning from diesel trains to hydrogen fuel cell electric trains is a promising way to decarbonize rail transport. That’s because the fuel cell electric trains have several advantages over other electric trains such as lower life-cycle emissions and shorter refueling time than battery ones and less requirements for wayside infrastructure than the ones with overhead electric wires. However hydrogen fuel technology still needs to be advanced in areas including hydrogen production storage refueling and on-board energy management. Currently there are several pilot projects of hydrogen fuel cell electric trains across the globe especially in developed countries including one commercialized and permanent route in Germany. The experiences from the pilot projects will promote the technological and economic feasibility of hydrogen fuel in rail transport.
Green Hydrogen Integration in Aluminium Recycling: Techno-economic Analysis Towards Sustainability Transition in the Expanding Aluminium Market
Feb 2024
Publication
The use of aluminum-based products is widespread and growing particularly in industries such as automotive food packaging and construction. Obtaining aluminum is expensive and energy-intensive making the recycling of existing products essential for economic and environmental viability. This work explores the potential of using green hydrogen as a replacement for natural gas in the smelting and refining furnaces in aluminum recycling facilities. The adoption of green hydrogen has the potential to curtail approximately 4.54 Ktons/year of CO2 emissions rendering it a sustainable and economically advantageous solution. The work evaluates the economic viability of a case study through assessing the Net Present Value (NPV) and the Internal Rate of Return (IRR). Furthermore it is employed single- and multi-parameter sensitivity analyses to obtain insight on the most relevant conditions to achieve economic viability. Results demonstrate that integrating on-site green hydrogen generation yields a favorable NPV of €57370 an IRR of 9.83% and a 19.63-year payback period. The primary factors influencing NPV are the initial electricity consumption stack and the H2 price.
Comprehensive Optimisation of an Integrated Energy System for Power, Hydrogen, and Freshwater Generation Using High-temperature PEM Fuel Cell
Feb 2024
Publication
Modern energy conversion technologies with low or no emissions are needed to achieve sustainable development goals. This research examines the thermodynamic and exergy-economic features of a high-temperature proton exchange membrane fuel cell. A cutting-edge integrated energy system uses high-temperature proton exchange membrane fuel cells an organic Rankine cycle a proton exchange membrane electrolyzer and a multi-effect desalination unit. This setup generates electricity hydrogen and fresh water. Methanol-steam reformation produces hydrogen for the fuel cell. The recommended cycle drives an organic Rankine power producing cycle using 120-200 °C waste heat from hightemperature proton exchange membrane fuel cell to power water electrolysis and hydrogen generation. An integrated method incorporates energy and exergy balances and cost analysis to assess the proposed system's exergetic economic and environmental impacts. The suggested integration delivers high energy and exergy efficiency at an acceptable cost and environmental effect. According to parametric research boosting the fuel cell's working temperature decreases production costs and carbon dioxide emissions per mass. Raising current density has positive technical and environmental impacts. As the current density increases from 0.4 to 0.8 (A/cm2 ) the net power generation increases to 46.67% and the exergy efficiency increases from 64.5% to 68%. An increase in multi-effect distillation motivate steam pressure from 200 to 600 kPa results in an increase in the daily freshwater generated from 111.68 m3 to 116.41 m3 . For environmental protection and output optimization fuel utilization ratio must be reduced. The ideal system's exergy efficiency product unit cost and environmental impact are 65.78% 86.28 ($/h) and 4.33% respectively.
Innovative Strategies for Combining Solar and Wind Energy with Green Hydrogen Systems
Oct 2024
Publication
The integration of wind and solar energy with green hydrogen technologies represents an innovative approach toward achieving sustainable energy solutions. This review examines state-ofthe-art strategies for synthesizing renewable energy sources aimed at improving the efficiency of hydrogen (H2 ) generation storage and utilization. The complementary characteristics of solar and wind energy where solar power typically peaks during daylight hours while wind energy becomes more accessible at night or during overcast conditions facilitate more reliable and stable hydrogen production. Quantitatively hybrid systems can realize a reduction in the levelized cost of hydrogen (LCOH) ranging from EUR 3.5 to EUR 8.9 per kilogram thereby maximizing the use of renewable resources but also minimizing the overall H2 production and infrastructure costs. Furthermore advancements such as enhanced electrolysis technologies with overall efficiencies rising from 6% in 2008 to over 20% in the near future illustrate significant progress in this domain. The review also addresses operational challenges including intermittency and scalability and introduces system topologies that enhance both efficiency and performance. However it is essential to consider these challenges carefully because they can significantly impact the overall effectiveness of hydrogen production systems. By providing a comprehensive assessment of these hybrid systems (which are gaining traction) this study highlights their potential to address the increasing global energy demands. However it also aims to support the transition toward a carbon-neutral future. This potential is significant because it aligns with both environmental goals and energy requirements. Although challenges remain the promise of these systems is evident.
A Techno-economic Assessment of the Viability of a Photovoltaic-wind-battery Storage-hydrogen Energy System for Electrifying Primary Healthcare Centre in Sub-Saharan Africa
Jun 2024
Publication
Healthcare facilities in isolated rural areas of sub-Saharan Africa face challenges in providing essential health services due to unreliable energy access. This study examines the use of hybrid renewable energy systems consisting of solar PV wind turbines batteries and hydrogen storage for the electrification of rural healthcare facilities in Nigeria and South Africa. The study deployed the efficacy of Hybrid Optimization of Multiple Energy Resources software for techno-economic analysis and the Evaluation based on the Distance from Average Solution method for multicriteria decision-making for sizing optimizing and selecting the optimal energy system. Results show that the optimal configurations achieve cost-effective levelized energy costs ranging from $0.336 to $0.410/kWh for both countries. For the Nigeria case study the optimal energy system includes 5 kW PV 10 kW fuel cell 10 kW inverter 10 kW electrolyzer and 16 kg hydrogen tank. South Africa's optimal configuration has 5 kW PV 10 kW battery 10 kW inverter and 7.5 kW rectifier. Solar PV provides more than 90% of energy with dual axis tracking yielding the highest output: 8889kWh/yr for Nigeria and 10470kWh/yr for South Africa. The multi-criteria decisionmaking analysis reveals that Nigeria's preferred option is the hybrid system without tracking. In contrast the horizontal axis weekly adjustment tracking configuration is optimal for South Africa considering technical economic and environmental criteria. The findings highlight the importance of context-specific optimization for hybrid renewable energy systems in rural healthcare facilities to accelerate Sustainable Development Goals 3 and 7.
Modelling Guided Energy Management System for a Hydrogen-fuelled Harbour Tug
May 2024
Publication
The use of hydrogen as a source of fuel for marine applications is relatively nascent. As the maritime industry pivots to the use of alternate low and zero-emission fuels to adapt to a changing regulatory landscape hydrogen energy needs to present and substantiate a technical and commercially viable use case to secure its value proposition in the future fuel mix. This paper leverages the technoeconomic and environmental assessment previously performed on HyForce a hydrogen-fuelled harbour tug which has shown encouraging results for both technical and commercial aspects. This study aims to create a digital twin of HyForce to accurately predict her operability in real-world scenarios. The results from this study identify the strengths and drawbacks of the proposed use case. This is achieved by embedding the detailed design of HyForce in a virtual environment to further evaluate its operational performance through Computational Fluid Dynamics (CFD) simulations of realistic environmental conditions such as wind wave sea currents and friction attributed to the properties of seawater. The results from this study indicate a base case power requirement of 93 kW to 1892 kW to achieve speeds of 5 to 12 knots in the absence of external environmental influences. Consequently the speed of HyForce has a profound impact on total resistance peaking at 97.3 kN at 12 knots. Seawater properties such as low seawater temperature of 0C and a high salinity of 50g/kg increased friction. Additionally wind speeds of 10 m/s acting on HyForce delivered a resistance of 3 kN. However these will be well mitigated through the design of the propulsion system which will be able to deliver a thrust power of 1892 kW and with assistance from the energy storage systems produce 2 MW of power to overcome the resistance experienced. The findings presented in this paper can serve as a foundation for constructing a robust model for the development of a predictive controller for future work. This controller has the potential to optimize the configuration of hydrogen and battery energy storage aligning with desired cost functions.
Multi-agent Based Optimal Sizing of Hybrid Renewable Energy Systems and their Significance in Sustainable Energy Development
Nov 2024
Publication
This paper delves into the enhancement and optimization of on-grid renewable energy systems using a variety of renewable energy sources with a particular focus on large-scale applications designed to meet the energy demand of a certain load. As global concerns surrounding climate change continue to mount the urgency of replacing traditional fossil fuel-based power generation with cleaner more cost-effective and dependable alternatives becomes increasingly apparent. In this context a comprehensive investigation is conducted on grid connected hybrid energy system that combines photovoltaic wind and fuel cell technologies. The study employs three state-of-the-art optimization algorithms namely Walrus Optimization Algorithm (WaOA) Coati Optimization Algorithm (COA) and Osprey Optimization Algorithm (OOA) to determine the optimal system size and energy management strategies all aimed at minimizing the cost of energy (COE) for grid-based electricity. The results of the optimization process are compared with the results obtained from the utilization of the Particle swarm optimization (PSO) and Grey Wolf optimizer (GWO). The findings of this study underscore both the practical feasibility and the critical importance of adopting on-grid renewable energy systems to decrease the dependence on traditional energy sources within the grid. The proposed WaOA succeeded to reach the optimal solution of the optimal design process with a COE of 0.51758129611 $//kwh while keeping the loss of power supply probability (LPSP) the reliability index at 7.303681e-19. The practical recommendations and forwardlooking insights provided within this research hold the potential to foster sustainable development and effectively mitigate carbon emissions in the future.
Electrification or Hydrogen? The Challenge of Decarbonizing Industrial (High-Temperature) Process Heat
Oct 2024
Publication
The decarbonization of industrial process heat is one of the bigger challenges of the global energy transition. Process heating accounts for about 20% of final energy demand in Germany and the situation is similar in other industrialized nations around the globe. Process heating is indispensable in the manufacturing processes of products and materials encountered every day ranging from food beverages paper and textiles to metals ceramics glass and cement. At the same time process heating is also responsible for significant greenhouse gas emissions as it is heavily dependent on fossil fuels such as natural gas and coal. Thus process heating needs to be decarbonized. This review article explores the challenges of decarbonizing industrial process heat and then discusses two of the most promising options the use of electric heating technologies and the substitution of fossil fuels with low-carbon hydrogen in more detail. Both energy carriers have their specific benefits and drawbacks that have to be considered in the context of industrial decarbonization but also in terms of necessary energy infrastructures. The focus is on high-temperature process heat (>400 ◦C) in energy-intensive basic materials industries with examples from the metal and glass industries. Given the heterogeneity of industrial process heating both electricity and hydrogen will likely be the most prominent energy carriers for decarbonized high-temperature process heat each with their respective advantages and disadvantages.
Germany's Power-to-X Policy for Climate-neutral Transport
Nov 2024
Publication
Germany aligned with the European Union has set important targets for decreasing greenhouse gas emissions by 65% by 2030 and achieving climate neutrality by 2045. In this context Power-to-X fuels have emerged as promising solutions for defossilizing transport modes less suitable for electrification. However a significant challenge in developing Power-to-X fuels is the absence of a well-defined regulatory framework for their production and utilization. Thus this study investigates the regulatory landscapes of the EU and Germany aiming to comprehend objectives support schemes and advancements. A total of 25 legal frameworks from the EU and Germany with direct or indirect effects on Power-to-X fuels were identified. For a detailed and comprehensive policy analysis a qualitative inductive approach based on a coding scheme and policy content analysis was implemented. Findings indicate that several updates in the German and EU regulatory frameworks addressed Power-to-X fuels in the 2010s and 2020s. The RED III the REFuelEU Aviation and the FuelEU Maritime have shown to be turning points for Power-to-X fuels in the EU. In Germany the most relevant policies are the 37. BImSchV the National Hydrogen Strategy and the PtL Roadmap. Key challenges are identified related to the limited coherence among policies supporting the sustainable use of resources for the fuel production.
A Cogeneration System Based on Solid Oxide and Proton Exchange Membrane Fuel Cells with Hybrid Storage for Off-grid Applications
Jan 2019
Publication
Solid oxide fuel cells (SOFC) have developed to a mature technology able to achieve electrical efficiencies beyond 60%. This makes them particularly suitable for off-grid applications where SOFCs can supply both electricity and heat at high efficiency. Concerns related to lifetime particularly when operated dynamically and the high investment cost are however still the main obstacles toward a widespread adoption of this technology. In this paper we propose a hybrid cogeneration system that attempts to overcome these limitations in which the SOFC mainly provides the baseload of the system. Introducing a purification unit allows the production and storage of pure hydrogen from the SOFC anode off-gas. The hydrogen can be stored and used in a proton exchange membrane fuel cell (PEMFC) during peak demands. The SOFC system is completed with a battery used during periods of high electricity production. We propose the use of a mixed integer-linear optimization framework for the sizing of the different components of the system and particularly for identifying the optimal trade-off between round-trip efficiency and investment cost of the battery-based and hydrogen-based storage systems. The proposed system is applied and optimized to two case studies: an off-grid dwelling and a cruise ship. The results show that if the SOFC is used as the main energy conversion technology of the system the use of hydrogen storage in combination with a PEMFC and a battery is more economically convenient compared to the use of the SOFC in stand-alone mode or of pure battery storage. The results show that the proposed hybrid storage solution makes it possible to reduce the investment cost of the system while maintaining the use of the SOFC as the main energy source of the system.
Influence of Hydrogen on the Performance and Emissions Characteristics of a Spark Ignition Ammonia Direct Injection Engine
Oct 2023
Publication
Because ammonia is easier to store and transport over long distances than hydrogen it is a promising research direction as a potential carrier for hydrogen. However its low ignition and combustion rates pose challenges for running conventional ignition engines solely on ammonia fuel over the entire operational range. In this study we attempted to identify a stable engine combustion zone using a high-pressure direct injection of ammonia fuel into a 2.5 L spark ignition engine and examined the potential for extending the operational range by adding hydrogen. As it is difficult to secure combustion stability in a low-temperature atmosphere the experiment was conducted in a sufficiently-warmed atmosphere (90 ± 2.5 ◦C) and the combustion emission and efficiency results under each operating condition were experimentally compared. At 1500 rpm the addition of 10% hydrogen resulted in a notable 20.26% surge in the maximum torque reaching 263.5 Nm in contrast with the case where only ammonia fuel was used. Furthermore combustion stability was ensured at a torque of 140 Nm by reducing the fuel and air flow rates.
Advancing Energy Management Strategies for Hybrid Fuel Cell Vehicles: A Comparative Study of Deterministic and Fuzzy Logic Approaches
Aug 2025
Publication
The increasing depletion of fossil fuels and their environmental impact have led to the development of fuel cell hybrid electric vehicles. By combining fuel cells with batteries these vehicles offer greater efficiency and zero emissions. However their energy management remains a challenge requiring advanced strategies. This paper presents a comparative study of two developed energy management strategies: a deterministic rule-based approach and a fuzzy logic approach. The proposed system consists of a proton exchange membrane fuel cell (PEMFC) as the primary energy source and a lithium-ion battery as the secondary source. A comprehensive model of the hybrid powertrain is developed to evaluate energy distribution and system behaviour. The control system includes a model predictive control (MPC) method for fuel cell current regulation and a PI controller to maintain DC bus voltage stability. The proposed strategies are evaluated under standard driving cycles (UDDS and NEDC) using a simulation in MATLAB/Simulink. Key performance indicators such as fuel efficiency hydrogen consumption battery state-of-charge and voltage stability are examined to assess the effectiveness of each approach. Simulation results demonstrate that the deterministic strategy offers a structured and computationally efficient solution while the fuzzy logic approach provides greater adaptability to dynamic driving conditions leading to improved overall energy efficiency. These findings highlight the critical role of advanced control strategies in improving FCHEV performance and offer valuable insights for future developments in hybrid-vehicle energy management.
Quantum-Inspired MoE-Based Optimal Operation of a Wave Hydrogen Microgrid for Integrated Water, Hydrogen, and Electricity Supply and Trade
Feb 2025
Publication
This research explores the optimal operation of an offshore wave-powered hydrogen system specifically designed to supply electricity and water to a bay in Humboldt California USA and also sell it with hydrogen. The system incorporates a desalination unit to provide the island with fresh water and feed the electrolyzer to produce hydrogen. The optimization process utilizes a mixture of experts in conjunction with the Quantitative Structure-Activity Relationship (QSAR) algorithm traditionally used in drug design to achieve two main objectives: minimizing operational costs and maximizing revenue from the sale of water hydrogen and electricity. Many case studies are examined representing typical electricity demand and wave conditions during typical summer winter spring and fall days. The simulation optimization and results are carried out using MATLAB 2018 and SAM 2024 software applications. The findings demonstrate that the combination of the QSAR algorithm and quantum-inspired MoE results in higher revenue and lower costs compared to other current techniques with hydrogen sales being the primary contributor to increased income.
A Comparison of Low-carbon Gas-turbine Power Generation Cycles
Sep 2025
Publication
This study investigates potential solutions for low-carbon power generation with hydrogen firing and carbon capture. Multi-dimensional system modeling was used to assess the effects on plant performance size and cost. The examined cycles include advanced dry- wet- bottoming- oxyfuel cycles with air-separation units and post-combustion carbon capture with exhaust gas recirculation. The results identify three distinct lowcarbon technology pathways. While conventional combined-cycle plants are suitable for hydrogen retrofits hydrogen firing (both blue and green) results in levelized costs of electricity 50%–300% higher than carbon capture solutions making carbon capture more attractive for long-term energy storage. When carbon capture is applied to conventional combined cycles they become suboptimal compared to alternative solutions. The intercooled-recuperated (ICR) gas turbine cycle integrated with post-combustion carbon capture offers superior performance: over 3% higher efficiency 12% lower capital costs and 70% smaller physical footprint compared to conventional combined cycles with carbon capture. The Allam cycle represents a third pathway achieving 100% CO2 capture with efficiency comparable to combined cycles at 90% capture. Gas separation units emerge as the dominant source of both capital costs and efficiency penalties across all carbon capture configurations representing the key area for future optimization to reduce overall electricity costs.
Electrochemical Devices to Power a Sustainable Energy Transition—An Overview of Green Hydrogen Contribution
Mar 2024
Publication
This work discusses the current scenario and future growth of electrochemical energy devices such as water electrolyzers and fuel cells. It is based on the pivotal role that hydrogen can play as an energy carrier to replace fossil fuels. Moreover it is envisaged that the scaled-up and broader deployment of the technologies can hold the potential to address the challenges associated with intermittent renewable energy generation. From a sustainability perspective this synergy between hydrogen and electricity from renewable sources is particularly attractive: electrolyzers convert the excess energy from renewables into green hydrogen and fuel cells use this hydrogen to convert it back into electricity when it is needed. Although this transition endorses the ambitious goal to supply greener energy for all it also entails increased demand for the materials that are essential for developing such cleaner energy technologies. Herein several economic and environmental issues are highlighted besides a critical overview regarding each technology. The aim is to raise awareness and provide the reader (a non-specialist in the field) with useful resources regarding the challenges that need to be overcome so that a green hydrogen energy transition and a better life can be fully achieved.
The Emerging Role of Artificial Intelligence in Enhancing Energy Efficiency and Reducing GHG Emissions in Transport Systems
Dec 2024
Publication
The global transport sector a significant contributor to energy consumption and greenhouse gas (GHG) emissions requires innovative solutions to meet sustainability goals. Artificial intelligence (AI) has emerged as a transformative technology offering opportunities to enhance energy efficiency and reduce GHG emissions in transport systems. This study provides a comprehensive review of AI’s role in optimizing vehicle energy management traffic flow and alternative fuel technologies such as hydrogen fuel cells and biofuels. It explores AI’s potential to drive advancements in electric and autonomous vehicles shared mobility and smart transportation systems. The economic analysis demonstrates the viability of AI-enhanced transport considering Total Cost of Ownership (TCO) and cost-benefit outcomes. However challenges such as data quality computational demands system integration and ethical concerns must be addressed to fully harness AI’s potential. The study also highlights the policy implications of AI adoption underscoring the need for supportive regulatory frameworks and energy policies that promote innovation while ensuring safety and fairness.
Assessing the Carbon Intensity of e-fuels Production in European Countries: A Temporal Analysis
Nov 2024
Publication
The transport sector heavily relies on the use of fossil fuels which are causing major environmental concerns. Solutions relying on the direct or indirect use of electricity through efuel production are emerging to power the transport sector. To ensure environmental benefits are achieved over this transition an accurate estimation of the impact of the use of electricity is needed. This requires a high temporal resolution to capture the high variability of electricity. This paper presents a previously unseen temporal analysis of the carbon intensity of e-fuels using grid electricity in countries that are members of the European Network of Transmission System Operators (ENTSO-E). It also provides an estimation of the potential load factor for producing low-carbon e-fuels according to the European Union legislative framework. This was achieved by building on top of the existing EcoDynElec tool to develop EcoDynElec_xr a python tool enabling—with an hourly time resolution—the calculation visualisation and analysis of the historical time-series of electricity mixing from the ENTSO-E. The results highlight that in 2023 very few European countries were reaching low carbon intensity for electricity that enables the use of grid electricity for the production of green electrolytic hydrogen. The methodological assumptions consider the consumption of the electricity mix instead of the production mix and the considered time step is of paramount importance and drastically impacts the potential load factor of green hydrogen production. The developed tools are released under an open-source license to ensure transparency result reproducibility and reuse regarding newer data for other territories or for other purposes.
Green Hydrogen Energy Systems: A Review on Their Contribution to a Renewable Energy System
Jun 2024
Publication
Accelerating the transition to a cleaner global energy system is essential for tackling the climate crisis and green hydrogen energy systems hold significant promise for integrating renewable energy sources. This paper offers a thorough evaluation of green hydrogen’s potential as a groundbreaking alternative to achieve near-zero greenhouse gas (GHG) emissions within a renewable energy framework. The paper explores current technological options and assesses the industry’s present status alongside future challenges. It also includes an economic analysis to gauge the feasibility of integrating green hydrogen providing a critical review of the current and future expectations for the levelized cost of hydrogen (LCOH). Depending on the geographic location and the technology employed the LCOH for green hydrogen can range from as low as EUR 1.12/kg to as high as EUR 16.06/kg. Nonetheless the findings suggest that green hydrogen could play a crucial role in reducing GHG emissions particularly in hard-to-decarbonize sectors. A target LCOH of approximately EUR 1/kg by 2050 seems attainable in some geographies. However there are still significant hurdles to overcome before green hydrogen can become a cost-competitive alternative. Key challenges include the need for further technological advancements and the establishment of hydrogen policies to achieve cost reductions in electrolyzers which are vital for green hydrogen production.
A Survey on Hydrogen Tanks for Sustainable Aviation
Aug 2024
Publication
The aviation industry is facing challenges related to its environmental impact and thus the pressing need to develop aircraft technologies aligned with the society climate goals. Hydrogen is emerging as a potential clean fuel for aviation as it offers several advantages in terms of supply potential and weight specific energy. One of the key factors enabling the use of H2 in aviation is the development of reliable and safe storage technologies to be integrated into aircraft design. This work provides an overview of the technologies currently being investigated or developed for the storage of hydrogen within the aircraft which would enable the use of hydrogen as a sustainable fuel for aviation with emphasis on tanks material and structural aspects. The requirements dictated by the need of integrating the fuel system within existing or ex-novo aircraft architectures are discussed. Both the storage of gaseous and liquid hydrogen are considered and the main challenges related to the presence of either high internal pressures or cryogenic conditions are explored in the background of recent literature. The materials employed for the manufacturing of hydrogen tanks are overviewed. The need to improve the storage tanks efficiency is emphasized and issues such as thermal insulation and hydrogen embrittlement are covered as well as the reference to the main structural health monitoring strategies. Recent projects dealing with the development of onboard tanks for aviation are eventually listed and briefly reviewed. Finally considerations on the tank layout deemed more realistic and achievable in the near future are discussed.
Hydrogen and Fuel Cell Technology: Progress, Challenges, and Future Directions
Sep 2012
Publication
The Department of Energy’s (DOE) hydrogen and fuel cell activities are presented focussing on key targets and progress. Recent results on the cost durability and performance of fuel cells are discussed along with the status of hydrogen-related technologies and cross-cutting activities. DOE has deployed fuel cells in key early markets including backup power and forklifts. Recent analyses show that fuel cell electric vehicles (FCEVs) are among the most promising options to reduce greenhouse gas emissions and petroleum use. Preliminary analysis also indicates that the total cost of ownership of FCEVs will be comparable to other advanced vehicle and fuel options.
Heat Transfer Modeling of Hydrogen-Fueled Spark Ignition Engine
Jan 2025
Publication
Currently green hydrogen generated through renewable energy sources stands out as one of the best substitutes for fossil fuels in mitigating pollutant emissions and consequent global warming. Particularly the utilization of hydrogen in spark ignition engines has undergone extensive study in recent years. Many aspects have been analyzed: the conversion of gasoline engines to hydrogen operation the combustion duration the heat transfer and in general the engine thermal efficiency. Hydrogen combustion is characterized by a smaller quenching distance compared to traditional hydrocarbon fuels such as gasoline or natural gas and this produces a smaller thermal boundary layer and consequently higher heat transfer. This paper presents findings from experimental trials and numerical simulations conducted on a hydrogen-powered CFR (cooperative fuel research) engine focusing specifically on heat transfer with combustion chamber walls. The engine has also been fueled with methane and isooctane (two reference fuels); both the engine compression ratio and the air/fuel ratio have been changed in a wide range in order to compare the three fuels in terms of heat transfer combustion duration and engine thermal efficiency in different operating conditions. A numerical model has been calibrated with experimental data in order to predict the amount of heat transfer under the best thermal efficiency operating conditions. The results show that when operated with hydrogen the best engine efficiency is obtained with a compression ratio of 11.9 and an excess air ratio (λ) of 2.
Optimal Hydrogen Infrastructure Planning for Heat Decarbonisation
Feb 2024
Publication
Energy decarbonisation is essential to achieve Net-Zero emissions goal by 2050. Consequently investments in alternative low-carbon pathways and energy carriers for the heat sector are required. In this study we propose an optimisation framework for the transition of heat sector in Great Britain focusing on hydrogen infrastructure decisions. A spatially-explicit mixed-integer linear programming (MILP) evolution model is developed to minimise the total system’s cost considering investment and operational decisions. The optimisation framework incorporates both long-term planning horizon of 5-year steps from 2035 to 2050 and typical days with hourly resolution. Aiming to alleviate the computational effort of such multiscale model two hierarchical solution approaches are suggested that result in computational time reduction. From the optimisation results it is shown that the installation of gas reforming hydrogen production technologies with CCS and biomass gasification with CCS can provide a cost-effective strategy achieving decarbonisation goal. What-if analysis is conducted to demonstrate further insights for future hydrogen infrastructure investments. Results indicate that as cost is highly dependent on natural gas price Water Electrolysis capacity increases significantly when gas price rises. Moreover the introduction of carbon tax policy can lead to lower CO2 net emissions.
OIES Podcast - Aviation Fuels and the Potential of Hydrogen
Feb 2024
Publication
In the latest OIES podcast from the Hydrogen Programme James Henderson talks to Abdurahman Alsulaiman about his latest paper entitled “Navigating Turbulence: Hydrogen’s Role in the Decarbonisation of the Aviation Sector.” In the podcast we discuss the current balance of fuels in the aviation sector the importance of increasing efficiency of aero-engines and the impact of increasing passenger miles travelled. The podcast then considers different decarbonisation options for the sector focussing on a change of engine technology to allow the use of alternative fuels such as hydrogen or electricity but also looking at the potential for hydrogen to play an important role in the development of Sustainable Aviation Fuels (SAFs) for use with current engine technology. We also look at Low Carbon Aviation Fuels which are essentially existing fuels derived from a significantly decarbonised supply chain and assess whether they have an important role to play as the aviation sector targets a net zero outcome.
The podcast can be found on their website.
The podcast can be found on their website.
Machine Learning Models for the Prediction of Turbulent Combustion Speed for Hydrogen-natural Gas Spark Ignition Engines
May 2024
Publication
The work carried out in this paper focused on “Machine learning models for the prediction of turbulent combustion speed for hydrogen-natural gas spark ignition engines”. The aim of this work is to develop and verify the ability of machine learning models to solve the problem of estimating the turbulent flame speed for a spark-ignition internal combustion engine operating with a hydrogen-natural gas mixture then evaluate the relevance of these models in relation to the usual approaches. The novelty of this work is the possibility of a direct calculation of turbulent combustion speed with a good precision using only machine learning model. The obtained models are also compared to each other by considering in turn as a comparison criterion: the precision of the result calculation time and the ability to assimilate original data (which has not undergone preprocessing). An important particularity of this work is that the input variables of the machine learning models were chosen among the variables directly measurable experimentally based on the opinion of experts in combustion in internal combustion engines and not on the usual approaches to dimensionality reduction on a dataset. The data used for this work was taken from a MINSEL 380 a 380-cc single-cylinder engine. The results show that all the machine learning models obtained are significantly faster than the usual approach and Random Forest (R2: R-squared = 0.9939 and RMSE: Root Mean Square Error = 0.4274) gives the best results. With a forecasting accuracy of over 90 % both approaches can make reasonable predictions for most industrial applications such as designing engine monitoring and control systems firefighting systems simulation and prototyping tools.
A Theoretical Study on Reversible Solid Oxide Cells as Key Enablers of Cyclic Conversion between Electrical Energy and Fuel
Jul 2021
Publication
Reversible solid oxide cells (rSOC) enable the efficient cyclic conversion between electrical and chemical energy in the form of fuels and chemicals thereby providing a pathway for longterm and high-capacity energy storage. Amongst the different fuels under investigation hydrogen methane and ammonia have gained immense attention as carbon-neutral energy vectors. Here we have compared the energy efficiency and the energy demand of rSOC based on these three fuels. In the fuel cell mode of operation (energy generation) two different routes have been considered for both methane and ammonia; Routes 1 and 2 involve internal reforming (in the case of methane) or cracking (in the case of ammonia) and external reforming or cracking respectively. The use of hydrogen as fuel provides the highest round-trip efficiency (62.1%) followed by methane by Route 1 (43.4%) ammonia by Route 2 (41.1%) methane by Route 2 (40.4%) and ammonia by Route 1 (39.2%). The lower efficiency of internal ammonia cracking as opposed to its external counterpart can be attributed to the insufficient catalytic activity and stability of the state-of-the-art fuel electrode materials which is a major hindrance to the scale-up of this technology. A preliminary cost estimate showed that the price of hydrogen methane and ammonia produced in SOEC mode would be ~1.91 3.63 and 0.48 $/kg respectively. In SOFC mode the cost of electricity generation using hydrogen internally reformed methane and internally cracked ammonia would be ~52.34 46.30 and 47.11 $/MWh respectively.
A Techno-economic Life Cycle Assessment of H2 Fuelled and Electrified Urban Buses
Sep 2025
Publication
Nowadays several technologies based on powertrain electrification and the exploitation of hydrogen represent valuable options for decarbonizing the on-road public transport sector. The considered alternatives should exhibit an effective benchmark between CO2 reduction potential and production/operational costs. Conducting a comprehensive Total Cost of Ownership (TCO) analysis coupled with a thorough Life Cycle Assessment (LCA) is therefore crucial in shaping the future for cleaner urban mobility. From this perspective this study compares different powertrain configurations for a 12 m urban bus: a conventional diesel Internal Combustion Engine Vehicle (ICEV) a series hybrid diesel two hydrogen-based series hybrid vehicles: a Hydrogen Hybrid Electric Vehicle featuring an H2-ICE (H2-HEV) or a Fuel Cell Electric Vehicle (FCEV) and a Battery Electric Vehicle (BEV). Moreover a sensitivity analysis has been conducted on the carbon footprint for power generation considering also the marginal electricity mix. In addition prospective LCA and TCO elements are introduced by addressing future technological projections for the 2030 horizon. The research reveals that as of today the BEV and hydrogen-fueled vehicles have comparable environmental impacts when the marginal electricity mix is considered. The techno-economic analysis indicates that under current conditions FCEVs and H2-HEVs are not cost-effective for CO₂ reduction unless powered by renewable energy sources. However considering future technological advancements and market evolution FCEVs offer the most promising balance between economic and environmental benefits particularly if hydrogen prices reach €4 per kilogram. If hydrogen-powered vehicles remain a niche market BEVs will be the most viable option for decarbonizing the transport sector in most European countries.
A Study on the Promoting Role of Renewable Hydrogen in the Transformation of Petroleum Refining Pathways
Jun 2024
Publication
The refining industry is shifting from decarbonization to hydrogenation for processing heavy fractions to reduce pollution and improve efficiency. However the carbon footprint of hydrogen production presents significant environmental challenges. This study couples refinery linear programming models with life cycle assessment to evaluate from a long-term perspective the role of low-carbon hydrogen in promoting sustainable and profitable hydrogenation refining practices. Eight hydrogen-production pathways were examined including those based on fossil fuels and renewable energy providing hydrogen for three representative refineries adopting hydrogenation decarbonization and co-processing routes. Learning curves were used to predict future hydrogen cost trends. Currently hydrogenation refineries using fossil fuels benefit from significant cost advantages in hydrogen production demonstrating optimal economic performance. However in the long term with increasing carbon taxes hydrogenation routes will be affected by the high carbon emissions associated with fossil-based hydrogen losing economic advantages compared to decarbonization pathways. With increasing installed capacity and technological advancements low-carbon hydrogen is anticipated to reach cost parity with fossil-based hydrogen before 2060. Coupling renewable hydrogen is expected to yield the most significant economic advantages for hydrogenation refineries in the long term. Renewable hydrogen drives the transition of refining processing routes from a decarbonization-oriented approach to a hydrogenation-oriented paradigm resulting in cleaner refining processes and enhanced competitiveness under emission-reduction pressures.
Techno-economic Feasibility of Integrating Hybrid-battery Hydrogen Energy Storage in Academic Buildings
Apr 2024
Publication
Green hydrogen production and storage are vital in mitigating carbon emissions and sustainable transition. However the high investment cost and management requirements are the bottleneck of utilizing hybrid hydrogen-based systems in microgrids. Given the necessity of cost-effective and optimal design of these systems the present study examines techno-economic feasibility of integrating hybrid hydrogen-based systems into an outdoor test facility. With this perspective several solar-driven hybrid scenarios are introduced at two energy storage levels namely the battery and hydrogen energy storage systems including the high-pressure gaseous hydrogen and metal hydride storage tanks. Dynamic simulations are carried out to address subtle interactions in components of the hybrid system by establishing a TRNSYS model coupled to a Fortran code simulating the metal hydride storage system. The OpenStudio-EnergyPlus plugin is used to simulate the building load validate against experimental data according to the measured data and monitored operating conditions. Aimed at enabling efficient integration of energy storage systems a techno-enviro-economic optimization algorithm is developed to simultaneously minimize the levelized cost of the electricity and maximize the CO2 mitigation in each proposed hybrid scenario. The results indicate that integrating the gaseous hydrogen and metal hydride storages into the photovoltaic-alone scenario enhances 22.6% and 14.4% of the annual renewable factor. Accordingly the inclusion of battery system to these hybrid scenarios gives a 30.4% and 20.3 % boost to the renewable factor value respectively. Although the inclusion of battery energy storage into the hybrid systems increases the renewable factor the results imply that it reduces the hydrogen production rate via electrolysis. The optimized values of the levelized cost of electricity and CO2 emission for different scenarios vary in the range of 0.376–0.789 $/kWh and 6.57–9.75 ton respectively. The multi-criteria optimizations improve the levelized cost of electricity and CO2 emission by up to 46.2% and 11.3% with respect to their preliminary design.
Global Demand for Green Hydrogen-based Steel: Insights from 28 Scenarios
Jul 2024
Publication
Growing expectations are being placed on green hydrogen-based steel for decarbonising the global steel industry. However the scale of the expected demand is dispersed across numerous case studies resulting in a fragmented picture. This study examines 28 existing scenarios to provide a cohesive view of future global demand. In the short term the demand for green hydrogen-based steel is expected to be limited constituting 2% of current total steel production by 2030. However a transformation phase is expected around 2040 marked by accelerated growth. By 2050 global demand is projected to reach 660 Mt (with an interquartile range of 368–1000 Mt) equivalent to 35% (19%–53%) of current total steel production. To meet such growing demand green hydrogen supply and electrolyser capacity will need to increase to more than 1000 times current levels by 2050. These trends highlight both short-term limitations and long-term potential. Decarbonisation efforts will therefore require immediate emission reductions with already scalable options while simultaneously building the enabling infrastructure for green hydrogen-based steelmaking to ensure long-term impacts.
Characterizing Hydrogen-diesel Dual-fuel Performance and Emissions in a Commercial Heavy-duty Diesel Truck
Sep 2024
Publication
This study investigates hydrogen (H2) as a supplementary fuel in heavy-duty diesel engines using pre-manifold injection. A H2-diesel dual-fuel (H2DF) system was implemented on a commercial class-8 heavy-duty diesel truck without modifying the original diesel injection system and engine control unit (ECU). Tests were conducted on a chassis dynamometer at engine speeds between 1000 and 1400 rpm with driver-demanded torques from 10 to 75%. The hydrogen energy fraction (HEF) was strategically controlled in the range between 10 and 30%. Overall CO2 reduction (comparable to the HEF level) was achieved with similar brake-specific energy consumption (BSEC) at all loads and speeds. To maintain the same shaft torque the driver-demanded torque was reduced in H2DF operation which resulted in a lower boost pressure. At higher loads engine-out BSNOx slightly decreased while BSCO and black carbon (BC) increased significantly due to lower oxygen concentration resulting from the lower boost pressure. At lower loads engine-out BSCO and BSBC decreased moderately while NO2/NO ratio increased substantially in H2DF operation. Deliberate air path and diesel injection control are expected to enable higher HEF and GHG reductions.
Economic Framework for Green Shipping Corridors: Evaluating Cost-effective Transition from Fossil Fuels Towards Hydrogen
Aug 2024
Publication
Global warming’s major cause is the emission of greenhouse-effect gases (GHG) especially carbon dioxide (CO2) whose main source is the combustion of fossil fuels. Fossil fuels serve as the primary energy source in many industries including shipping which is the focus of this study. One of the measures proposed to tackle GHG emissions is the development of green shipping corridors - carbon-free shipping routes that require the transition to alternative fuels which are gaining competitiveness. One of the reasons for that is carbon pricing which taxes CO2 emissions. However the lack of consensus on the most cost-advantageous alternative fuel in the long run results in the delay of the implementation of green shipping corridors. To make it more accessible for stakeholders to conduct an economic analysis of the various options a framework to determine and minimize the costs of transitioning from fossil fuels to any alternative fuel is proposed over the period of one voyage considering the lost opportunity cost the deployment cost of bunkering vessels at the necessary call ports the cost of converting the vessel the car-bon emissions tax cost and the fuel cost. This will allow stakeholders to choose the most economical alternative fuel accelerating the development of green shipping corridor initiatives. To validate the effectiveness of the framework it was applied in a case study involving a shipowner seeking to transition from heavy fuel oil (HFO) to Ammonia Hydrogen Liquefied Natural Gas (LNG) or Methanol. This study faced limitations due to the unknown costs of installing bunkering vessels for Ammonia and Hydrogen. However it evaluates the cost-effectiveness of alternative fuels providing insights into their short-term economic viability. The results showed that Hydrogen is the most costadvantageous fuel until a deployment cost per bunkering vessel of 1990285$ for a sailing speed of 22 knots and 2190171$ for a sailing speed of 18 knots is reached after which LNG becomes the most economical option regardless of variations in the carbon tax. Moreover a sensitivity analysis was conducted to determine the effects of variations in parameters such as carbon tax fuel prices and vessel conversion costs in the total cost of each fuel option. Results highlighted that even though HFO remains the most economical fuel option even when considering a high increase in carbon tax the cost gap between HFO and alternative fuels narrows significantly with the increase in carbon tax. Furthermore the sailing speed impacts the fuels’ competitiveness as the cost difference between HFO and alternative fuels decreases at higher speeds.
Enhancing Safety and Operation of Hydrogen Fueling Stations: A Model-based Method for Complex Failure Scenario Analysis
Jun 2025
Publication
As a zero-emission fuel hydrogen provides a promising solution with significant potential to meet the increasing demand for clean energy alternatives. Hydrogen fueling stations are essential infrastructure for the commercialization of hydrogen fuel cells but the flammability of hydrogen poses safety challenges throughout its lifecycle. Past incidents highlight the need for robust risk assessments starting with comprehensive hazard identification and failure scenario analysis.<br/>This paper proposes using Multilevel Flow Modelling (MFM) a functional modeling method integrated with reasoning capability to support safety evaluations. MFM enables the structured representation of system functions and supports tasks such as fault diagnosis and hazard analysis. Previously applied in nuclear offshore and chemical systems MFM is here used to model a liquid hydrogen fueling station. This paper demonstrates that a developed MFM model identifies failure scenarios related to hydrogen leaks overpressure and operational reliability issues.<br/>This paper conducts a comparison between MFM and traditional methods FMEA and FTA and demonstrates MFM's strength in handling the key challenges rooted from complex failure interactions. Results suggest MFM is complementary to traditional methods and can enhance risk assessments. MFM also contributes to digitalization in safety assessment and monitoring systems ultimately improving hydrogen fueling station reliability and safety.
Data-driven Optimal Scheduling for Underground Space Based Integrated Hydrogen Energy System
Dec 2021
Publication
Integrated hydrogen energy systems (IHESs) have attracted extensive attention in miti-gating climate problems. As a kind of large-scale hydrogen storage device undergroundhydrogen storage (UHS) can be introduced into IHES to balance the seasonal energy mis-match while bringing challenges to optimal operation of IHES due to the complex geolog-ical structure and uncertain hydrodynamics. To address this problem a deep deterministicpolicy gradient (DDPG)-based optimal scheduling method for underground space basedIHES is proposed. The energy management problem is formulated as a Markov decisionprocess to characterize the interaction between environmental states and policy. Based onDDPG theory the actor-critic structure is applied to approximate deterministic policy andactor-value function. Through policy iteration and actor-critic network training the oper-ation of UHS and other energy conversion devices can be adaptively optimised which isdriven by real-time response data instead of accurate system models. Finally the effective-ness of the proposed optimal scheduling method and the benefits of underground spaceare verified through time-domain simulations.
Experimental Investigation of High Temperature Oxidation Behaviour of Steels Exposed to Air-fuel Natural Gas or Hydrogen Combustion Atmospheres during Reheating on a Semi-industrial Scale
Jun 2025
Publication
In the future steel products will be reheated for hot working using hydrogen instead of natural gas. This study investigated the differences in oxide scale formation between natural gas/air and hydrogen/air combustion at constant air-fuel-ratio. Samples of a hypo-eutectoid eutectoid and hyper-eutectoid steel grade (dimensions: 30 x 30 x 50 mm W x H x L) were exposed to the two atmospheres in a semi-industrial scale furnace for 180 min at three sample core temperatures (1100 1200 and 1280 °C). Specific mass gain was calculated and the samples were metallographically examined. Switching the fuel increased scale formation depending on the steel. The exponential correlation between temperature and scale formation is more pronounced for the eutectoid and the hyper-eutectoid steel grade. Metallographic investigations revealed similar scale morphologies in both atmospheres but with significant temperature dependence. The decarburization depth is atmosphere-independent. Thus switching fuel does not negatively impact the properties of the steel substrate; it only increases scale formation during reheating.
Zero-emission Propulsion System Featuring, Flettner Rotors, Batteries and Fuel Cells, for a Merchant Ship
Jul 2024
Publication
To meet the International Maritime Organization’s (IMO) goal of decarbonising the shipping sector by 2050 zero-emission ship propulsion systems should be developed to replace conventional fossil fuel-based ones. In this study we propose a zero-emission hybrid hydrogen-wind-powered propulsion system to be retrofitted to a benchmark merchant ship with a conventional propulsion system. The ship and its propulsion systems are modelled using an in-house platform. We analyse power and energy requirements for the ship over a realistic route and one-year schedule factoring in actual sea and weather conditions. Initially we examine the battery-powered propulsion system which proves impractical even with a reduction in the ship’s speed and the addition of a charging station. This retrofitted battery-powered propulsion system will occupy a significant portion of the existing ship’s deadweight due to its substantial weight consequently reducing the ship’s cargo capacity. To address this we evaluate integrating a hydrogen-powered fuel cell system with power equal to the non-propulsive constant load in the ship. We demonstrate that under these conditions and with four Flettner rotors and the charging station positioned mid-port on the ship’s route the size of the zero-emission propulsion system can be approximately 20% of the deadweight rendering such a system feasible.
A Correlation for Turbulent Combustion Speed Accounting for Instabilities and Expansion Speed in a Hydrogen-natural Gas Spark Ignition Engine
Oct 2020
Publication
An analysis of the turbulent premixed combustion speed in an internal combustion engine using natural gas hydrogen and intermediate mixtures as fuels is carried out with different air-fuel ratios and engine speeds. The combustion speed has been calculated by means of a two-zone diagnosis thermodynamic model combined with a geometric model using a spherical flame front hypothesis. 48 operating conditions have been analyzed. At each test point the pressure record of 200 cycles has been processed to calculate the cycle averaged turbulent combustion speed for each flame front radius. An expression of turbulent combustion speed has been established as a function of two parameters: the ratio between turbulence intensity and laminar combustion speed and the second parameter the ratio between the integral spatial scale and the thickness of the laminar flame front increased by instabilities. The conclusion of this initial study is that the position of the flame front has a great influence on the expression to calculate the combustion speed. A unified correlation for all positions of the flame front has been obtained by adding one correction term based on the expansion speed as a turbulence source. This unified correlation is thus valid for all experimental conditions of fuel types air–fuel ratios engine speeds and flame front positions. The correlation can be used in quasi-dimensional predictive models to determine the heat released in an ICE.
A Review on the Cost Analysis of Hydrogen Gas Storage Tanks for Fuel Cell Vehicles
Jul 2023
Publication
The most practical way of storing hydrogen gas for fuel cell vehicles is to use a composite overwrapped pressure vessel. Depending on the driving distance range and power requirement of the vehicles there can be various operational pressure and volume capacity of the tanks ranging from passenger vehicles to heavy-duty trucks. The current commercial hydrogen storage method for vehicles involves storing compressed hydrogen gas in high-pressure tanks at pressures of 700 bar for passenger vehicles and 350 bar to 700 bar for heavy-duty trucks. In particular hydrogen is stored in rapidly refillable onboard tanks meeting the driving range needs of heavy-duty applications such as regional and line-haul trucking. One of the most important factors for fuel cell vehicles to be successful is their cost-effectiveness. So in this review the cost analysis including the process analysis raw materials and manufacturing processes is reviewed. It aims to contribute to the optimization of both the cost and performance of compressed hydrogen storage tanks for various applications.
A Comparative Total Cost of Ownership Analysis of Heavy Duty On-road and Off-road Vehicles Powered by Hydrogen, Electricity, and Diesel
Dec 2022
Publication
This study investigated the cost competitiveness using total cost of ownership (TCO) analysis of hydrogen fuel cell electric vehicles (FCEVs) in heavy duty on and off-road fleet applications as a key enabler in the decarbonisation of the transport sector and compares results to battery electric vehicles (BEVs) and diesel internal combustion engine vehicles (ICEVs). Assessments were carried out for a present day (2021) scenario and a sensitivity analysis assesses the impact of changing input parameters on FCEV TCO. This identified conditions under which FCEVs become competitive. A future outlook is also carried out examining the impact of time-sensitive parameters on TCO when net zero targets are to be reached in the UK and EU. Several FCEVs are cost competitive with ICEVs in 2021 but not BEVs under base case conditions. However FCEVs do have potential to become competitive with BEVs under specific conditions favouring hydrogen including the application of purchase grants and a reduced hydrogen price. By 2050 a number of FCEVs running on several hydrogen scenarios show a TCO lower than ICEVs and BEVs using rapid chargers but for the majority of vehicles considered BEVs remain the lowest in cost unless specific FCEV incentives are implemented. This paper has identified key factors hindering the deployment of hydrogen and conducted comprehensive TCO analysis in heavy duty on and off-road fleet applications. The output has direct contribution to the decarbonisation of the transport sector.
Estimating the Replacement Potential of Norwegian High-speed Passenger Vessels with Zero-emission Solutions
Sep 2021
Publication
High-speed passenger vessels have high greenhouse gas emissions per passenger kilometre trav elled and require optimizations to provide a role in a low carbon society. This article works to wards this goal as a study of the potential for replacing high-speed passenger vessels with compressed hydrogen or battery electric zero emission solutions. To do this a model was developed based on automatic identification system data to calculate energy use for the existing Norwegian fleet in 2018. Using modelled energy consumption and assuming a maximum battery weight or compressed hydrogen volume each vessel can carry the most likely candidates for replacement were identified. Results showed that 51 out of 73 vessels are most suitable for hydrogen propulsion with 12 also suitable for battery electric propulsion. However timetable and route changes are required for more vessels to be suitable. Route optimisation studies are therefore required along with further detailed feasibility studies of the identified candidates and infrastructure requirements.
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