Applications & Pathways
Total Cost of Ownership Analysis for Hydrogen and Battery Powertrains: A Comparative Study in Finnish Heavy-duty Transport
Sep 2024
Publication
The road transport sector is one of the major contributors to greenhouse gas emissions as it still largely relies on traditional powertrain solutions. While some progress has been made in the passenger car sector with the diffusion of battery electric vehicles heavy-duty transport remains predominantly dependent on diesel internal combustion engines. This research aims to evaluate and compare three potential solutions for the decarbonisation of heavy-duty freight transport from an economic perspective: Battery Electric Trucks (BETs) Fuel Cell Electric Trucks (FCETs) and Hydrogen-fuelled Internal Combustion Engine Trucks (H2ICETs). The study focuses on the Finnish market and road network where affordable and low-carbon electricity creates an ideal environment for the development of alternative powertrain vehicles. The analysis employs the Total Cost of Ownership (TCO) method which allows for a comprehensive assessment of all cost components associated with the vehicles throughout their entire lifecycle encompassing both initial expenses and operational costs. Among the several factors affecting the results the impact of the three powertrain technologies on the admissible payloads has been taken into account. The study specifically focuses on the costs directly incurred by the truck owner. Additionally to evaluate the cost effectiveness of the proposed powertrain technologies under different scenarios a sensitivity analysis on electricity and hydrogen prices is conducted. The outcomes of this study reveal that no single powertrain solution emerges as universally optimal as the most cost-effective choice depends strongly on the truck type and its use (i.e. daily mileage). For relatively small trucks (18 t) covering short driving distances (approximately 100 to 200 km/day) BETs prove to be the best solution due to their higher efficiency and lower vehicle costs compared to FCETs. Conversely for larger trucks (42 and 76 t) engaged in longer hauls (>300 km/day) H2ICETs exhibit larger cost benefits due to their lower vehicle costs among the three options under investigation. Finally for small trucks (18 t) travelling long distances (200 km/day or more) FCETs represent a competitive choice due to their high efficiency and costeffective energy storage system. Considering future advancements in FCETs and BETs in terms of improved performance and reduced investment cost the fuel cell-based solution is expected to emerge as the best option across various combinations of truck sizes and daily mileages.
Review of Decompression Damage of the Polymer Liner of the Type IV Hydrogen Storage Tank
May 2023
Publication
The type IV hydrogen storage tank with a polymer liner is a promising storage solution for fuel cell electric vehicles (FCEVs). The polymer liner reduces the weight and improves the storage density of tanks. However hydrogen commonly permeates through the liner especially at high pressure. If there is rapid decompression damage may occur due to the internal hydrogen concentration as the concentration inside creates the pressure difference. Thus a comprehensive understanding of the decompression damage is significant for the development of a suitable liner material and the commercialization of the type IV hydrogen storage tank. This study discusses the decompression damage mechanism of the polymer liner which includes damage characterizations and evaluations influential factors and damage prediction. Finally some future research directions are proposed to further investigate and optimize tanks.
Fuel Cell Systems for Maritime: A Review of Research Development, Commercial Products, Applications, and Perspectives
Dec 2022
Publication
The ambitious targets set by the International Maritime Organization for reducing greenhouse gas emissions from shipping require radical actions by all relevant stakeholders. In this context the interest in high efficiency and low emissions (even zero in the case of hydrogen) fuel cell technology for maritime applications has been rising during the last decade pushing the research developed by academia and industries. This paper aims to present a comparative review of the fuel cell systems suitable for the maritime field focusing on PEMFC and SOFC technologies. This choice is due to the spread of these fuel cell types concerning the other ones in the maritime field. The following issues are analyzed in detail: (i) the main characteristics of fuel cell systems; (ii) the available technology suppliers; (iii) international policies for fuel cells onboard ships; (iv) past and ongoing projects at the international level that aim to assess fuel cell applications in the maritime industry; (v) the possibility to apply fuel cell systems on different ship types. This review aims to be a reference and a guide to state both the limitations and the developing potential of fuel cell systems for different maritime applications.
Low-Carbon Production in China’s Iron and Steel Industry: Technology Choices, Economic Assessment, and Policy
Feb 2025
Publication
The iron and steel industry (ISI) plays a significant role in carbon emissions contributing approximately 15% of the nation’s total emissions in China. Transitioning to low-carbon practices is crucial for achieving the country’s carbon neutrality goals. This paper reviews the current state of China’s ISI and assesses the feasibility of various decarbonization technologies including hydrogen utilization biomass substitution zero-carbon electricity Carbon Capture Utilization and Storage (CCUS) as well as their combinations. The blast furnace–basic oxygen furnace (BF-BOF) process currently dominates the industry with an overwhelming share of around 90% presenting significant challenges for decarbonization. In contrast the Direct Reduced Iron–Electric Arc Furnace (DRI-EAF) process is still at the demonstration project stage but it is rapidly growing and shows great potential for achieving net-zero emissions. Electric arc furnaces (EAFs) that use scrap steel account for about 9% of production and have the lowest energy consumption. However their production capacity is limited by the availability of scrap steel. Among numerous options blue hydrogen carbon-neutral biomass and CCUS technologies have relatively low costs and high technological maturity. Nevertheless no single technology can currently achieve deep decarbonization while significantly reducing costs. The nation needs to select the most suitable decarbonization strategies based on geographical location infrastructure and economic conditions. The government should enact corresponding policies provide economic incentives and ensure mitigation of the environmental and social impacts during the decarbonization transition.
Design Trends and Challenges in Hydrogen Direct Injection (H2DI) Internal Combustion Engines - A Review
Sep 2024
Publication
The hydrogen internal combustion engine (H2-ICE) is proposed as a robust and viable solution to decarbonise the heavy-duty on- and off-road as well as the light-duty automotive sectors of the transportation markets and is therefore the subject of rapidly growing research interest. With the potential for engine performance improvement by controlling the internal mixture formation and avoiding combustion anomalies hydrogen direct injection (H2DI) is a promising combustion mode. Furthermore the H2-ICE poses an attractive proposition for original equipment manufacturers (OEMs) and their suppliers since the fundamental base engine design components and manufacturing processes are largely unchanged. Nevertheless to deliver the highest thermal efficiency and zero-harm levels of tailpipe emissions moderate adaptations are needed to the engine control air path fuel injection and ignition systems. Therefore in this article critical design features fuel-air mixing combustion regimes and exhaust after-treatment systems (EATS) for H2DI engines are carefully assessed.
Green Transformation of Mining towards Energy Self-Sufficiency in a Circular Economy—A Case Study
Jul 2024
Publication
This article presents the concept of green transformation of the coal mining sector. Pump stations that belong to Spółka Restrukturyzacji Kopal´n S.A. (SRK S.A. Bytom Poland) pump out approximately 100 million m3 of mine water annually. These pump stations protect neighboring mines and lower-lying areas from flooding and protect subsurface aquifers from contamination. The largest cost component of maintaining a pumping station is the expenditure for purchasing electricity. Investment towards renewable energy sources will reduce the environmental footprint of pumping station operation by reducing greenhouse gas emissions. The concept of liquidation of an exemplary mining site in the context of a circular economy by proposing the development/revitalization of a coal mine site is presented. This concept involves the construction of a complex consisting of photovoltaic farms combined with efficient energy storage in the form of green hydrogen produced by water electrolysis. For this purpose the potential of liquidated mining sites will be utilized including the use of pumped mine wastewater. This article is conceptual. In order to reach the stated objective a body of literature and legal regulations was analyzed and an empirical study was conducted. Various scenarios for the operation of mine pumping stations have been proposed. The options presented provide full or nearly full energy self-sufficiency of the proposed pumping station operation concept. The effect of applying any option for upgrading the pumping station could result in the creation of jobs that are alternatives to mining jobs and a guarantee of efficient asset management.
Economic and Environmental Analyses of an Integrated Power and Hydrogen Production Systems Based on Solar Thermal Energy
Aug 2024
Publication
This study introduces a novel hybrid solar–biomass cogeneration power plant that efficiently produces heat electricity carbon dioxide and hydrogen using concentrated solar power and syngas from cotton stalk biomass. Detailed exergy-based thermodynamic economic and environmental analyses demonstrate that the optimized system achieves an exergy efficiency of 48.67% and an exergoeconomic factor of 80.65% and produces 51.5 MW of electricity 23.3 MW of heat and 8334.4 kg/h of hydrogen from 87156.4 kg/h of biomass. The study explores four scenarios for green hydrogen production pathways including chemical looping reforming and supercritical water gasification highlighting significant improvements in levelized costs and the environmental impact compared with other solar-based hybrid systems. Systems 2 and 3 exhibit superior performance with levelized costs of electricity (LCOE) of 49.2 USD/MWh and 55.4 USD/MWh and levelized costs of hydrogen (LCOH) of between 10.7 and 19.5 USD/MWh. The exergoenvironmental impact factor ranges from 66.2% to 73.9% with an environmental impact rate of 5.4–7.1 Pts/MWh. Despite high irreversibility challenges the integration of solar energy significantly enhances the system’s exergoeconomic and exergoenvironmental performance making it a promising alternative as fossil fuel reserves decline. To improve competitiveness addressing process efficiency and cost reduction in solar concentrators and receivers is crucial.
Economic Performance of Combined Solid Oxide Fuel Cell System with Carbon Capture and Storage with Methanolation and Methanation by Green Hydrogen
Feb 2025
Publication
In addition to the promotion of pumped storage and electricity storage batteries the minimum use of inexpensive thermal power generation for the regulation of power in Japan and other countries is being considered as a supply-demand stabilization device with the expected widespread introduction of renewable energy by 2050. Therefore this study analyzed the economics related to the introduction of solid oxide fuel cell combined cycle using liquefied natural gas as a regulating power. The commercialization of recovered CO2 has been investigated for reducing the overall system operating costs. This study investigated a combined solid oxide fuel cell CO2 utilization system that employed green hydrogen methanolation and methanation to facilitate the use of the CO2 captured by the system. CO2 was separated from the exhaust gas of the system captured stored and used through methanation and methanolation. Consequently the synthesized methane was used for solid oxide fuel cell power generation and the synthesized methanol was sold. The discounted cash flow method was employed to evaluate the economic performance of the proposed system. At a unit price of 0.7–0.9 USD/kWh for electricity sold rated outputs of 1250 and 390 MW for solid oxide fuel cell combined cycle and photovoltaics respectively carbon capture and storage equipment cost of 800 USD/kWh and discount rate of 0.3 % the simple integrated payback period was obtained as 9 years whereas the dynamic payback period was 11–30 years. Consequently the economic feasibility of the proposed system was demonstrated.
Towards Hydrogen-powered Electric Aircraft: Physics-informed Machine Learning Based Multi-domain Modelling and Real-time Digital Twin Emulation on FPGA
Mar 2025
Publication
In response to environmental concerns related to carbon and nitrogen emissions hydrogen-powered aircraft (HPA) are poised for significant development over the coming decades driven by advances in power electronics technology. However HPA systems present complex multi-domain challenges encompassing electrical hydraulic mechanical and chemical disciplines necessitating efficient modeling and robust validation platforms. This paper introduces a physics-informed machine learning (PIML) approach for multi-domain HPA system modeling enhanced by hardware accelerated parallel hardware emulation to construct a real-time digital twin. It delves into the physical analysis of various HPA subsystems whose equations form the basis for both traditional numerical solution methods like Euler’s and Runge-Kutta methods (RKM) as well as the physics-informed neural networks (PINN) components developed herein. By comparing physics-feature neural networks (PFNN) and PINN with conventional neural network strategies this paper elucidates their advantages and limitations in practical applications. The final implementation on the Xilinx® UltraScale+™ VCU128 FPGA platform showcases the PIML method’s high efficiency accuracy data independence and adherence to established physical laws demonstrating its potential for advancing real-time multi-domain HPA emulation.
Fuel Cell Electric Vehicle Hydrogen Consumption and Battery Cycle Optimization Using Bald Eagle Search Algorithm
Sep 2024
Publication
In this study the Bald Eagle Search Algorithm performed hydrogen consumption and battery cycle optimization of a fuel cell electric vehicle. To save time and cost the digital vehicle model created in Matlab/Simulink and validated with real-world driving data is the main platform of the optimization study. The digital vehicle model was run with the minimum and maximum battery charge states determined by the Bald Eagle Search Algorithm and hydrogen consumption and battery cycle values were obtained. By using the algorithm and digital vehicle model together hydrogen consumption was minimized and range was increased. It was aimed to extend the life of the parts by considering the battery cycle. At the same time the number of battery packs was included in the optimization and its effect on consumption was investigated. According to the study results the total hydrogen consumption of the fuel cell electric vehicle decreased by 57.8% in the hybrid driving condition 23.3% with two battery packs and 36.27% with three battery packs in the constant speed driving condition.
Exhaust Gas Aftertreatment to Minimize Nox Emissions from Hydrogen-fueled Internal Combustion Engines
Oct 2023
Publication
Hydrogen-fueled internal combustion engines are a promising CO2-free and zero-impact emission alternative to battery or fuel cell electric powertrains. Advantages include long service life robustness against fuel impurities and a strong infrastructural base with existing production lines and workshop stations. In order to make hydrogen engines harmless in terms of pollutant emissions as well NOX emissions at the tailpipe must be reduced as low as the zero-impact emission level. Here the application of selective catalytic reduction (SCR) catalysts is a promising solution that can be rapidly adopted from conventional diesel engines. This paper therefore investigates the influences of the hydrogen concentration in the raw exhaust gas of the NO2/NOX ratio and of the space velocity on the performance of two different SCR technologies. The results show that both types of SCR copper-zeolite and vanadium-based have their advantages and drawbacks. Copper-based SCR catalysts have an early light-off temperature and reach maximum efficiencies of up to >99%. On the other hand vanadium systems promise almost no secondary N2O emissions. As a result we combined both approaches to create a superior solution with high efficiency and lowest secondary emissions.
Optimal Integration of Hybrid Renewable Energy Systems for Decarbonized Urban Electrification and Hydrogen Mobility
Aug 2024
Publication
This study addresses cost-optimal sizing and energy management of a grid-integrated solar photovoltaic wind turbine hybrid renewable energy system integrated with electrolyzer and hydrogen storage tank to simultaneously meet electricity and hydrogen demands considering the case study of Dijon France. Mixed Integer Linear Programming optimization problem is formulated to evaluate two objective case scenarios: single objective and multi-objective minimizing total annual costs and grid carbon emission footprint. The study incorporates various technical economic and environmental indicators focusing on the impact of sensitivity lying on various grid electricity purchase rates within the French electricity market prices. The results highlight that rising grid prices drive increased integration of renewable sources while lower prices favor ultimate grid dependency. Constant hydrogen demand necessitates the installation of two electrolyzers. Notably grid electricity prices above 60 e/MWh result increase in the size of the hydrogen tank and electrolyzer operation to prevent renewable energy losses. Grid prices above 140 e/MWh depict 70% of electrical and 80% of electrolyzer demand provided by the renewable generation resulting in a carbon emission below 0.0416 Mt of CO2 and 0.643 kgCO2 /kgH2 . Conversely grid prices below 20 e/MWh lead ultimately to 100% grid dependency with a higher carbon emission of approximately 0.14 Mt of CO2 and 4.13 kgCO2 /kgH2 reducing the total annual cost to 41.63 Million e. Increase in grid prices from 20e/MWh to 180 e/MWh resulted in increase of hydrogen specific costs from 1.23 to 3.58 e/kgH2 . Finally the Pareto front diagram is employed to illustrate the trade-off between total annual cost and carbon emission due to grid imports aiding in informed decision-making.
Research on Energy Management in Hydrogen–Electric Coupled Microgrids Based on Deep Reinforcement Learning
Aug 2024
Publication
Hydrogen energy represents an ideal medium for energy storage. By integrating hydrogen power conversion utilization and storage technologies with distributed wind and photovoltaic power generation techniques it is possible to achieve complementary utilization and synergistic operation of multiple energy sources in the form of microgrids. However the diverse operational mechanisms varying capacities and distinct forms of distributed energy sources within hydrogen-coupled microgrids complicate their operational conditions making fine-tuned scheduling management and economic operation challenging. In response this paper proposes an energy management method for hydrogen-coupled microgrids based on the deep deterministic policy gradient (DDPG). This method leverages predictive information on photovoltaic power generation load power and other factors to simulate energy management strategies for hydrogen-coupled microgrids using deep neural networks and obtains the optimal strategy through reinforcement learning ultimately achieving optimized operation of hydrogen-coupled microgrids under complex conditions and uncertainties. The paper includes analysis using typical case studies and compares the optimization effects of the deep deterministic policy gradient and deep Q networks validating the effectiveness and robustness of the proposed method.
Integrated Home Energy Management with Hybrid Backup Storage and Vehicle-to-Home Systems for Enhanced Resilience, Efficiency, and Energy Independence in Green Buildings
Sep 2024
Publication
This study presents an innovative home energy management system (HEMS) that incorporates PV WTs and hybrid backup storage systems including a hydrogen storage system (HSS) a battery energy storage system (BESS) and electric vehicles (EVs) with vehicle-to-home (V2H) technology. The research conducted in Liaoning Province China evaluates the performance of the HEMS under various demand response (DR) scenarios aiming to enhance resilience efficiency and energy independence in green buildings. Four DR scenarios were analyzed: No DR 20% DR 30% DR and 40% DR. The findings indicate that implementing DR programs significantly reduces peak load and operating costs. The 40% DR scenario achieved the lowest cumulative operating cost of $749.09 reflecting a 2.34% reduction compared with the $767.07 cost in the No DR scenario. The integration of backup systems particularly batteries and fuel cells (FCs) effectively managed energy supply ensuring continuous power availability. The system maintained a low loss of power supply probability (LPSP) indicating high reliability. Advanced optimization techniques particularly the reptile search algorithm (RSA) are crucial in enhancing system performance and efficiency. These results underscore the potential of hybrid backup storage systems with V2H technology to enhance energy independence and sustainability in residential energy management.
Sustainable Integration of Green Hydrogen in Renewable Energy Systems for Residential and EV Applications
Jan 2024
Publication
The surge in interest surrounding renewable energy stems from concerns regarding pollution and the finite supply ofnonrenewable resources. Solar PV and wind hybrid renewable energy systems (HRES) are increasingly recognized as practicaland cost-effective solutions particularly in remote areas. However the intermittent nature of solar and wind power presents achallenge. To address this incorporating a hydrogen source into the system has been proposed. This study focuses onmodelling and sizing a hybrid energy system tailored for remote areas accommodating both home and electric vehicle loads.The simulation is conducted for Siliguri West Bengal India with the goal of optimizing productivity minimizing expensesand considering economic factors using HOMER Pro software. The integration of green hydrogen-based power generationwith photovoltaic and wind HRES emerges as an effective solution. Solar power in particular showcases promisingopportunities for the electrolysis process and HRES systems. The presented work facilitates the modelling of a green hydrogen-based green energy system taking into account capacity cost and emission constraints. Various case studies are conducted toenhance system efficiency and reduce the costs of energy (COE). In this paper three cases of grid-connected and three cases ofoff-grid or grid-disconnected systems are considered for highlighting the benefits of hydrogen energy incorporation in bothtypes of systems. This research contributes to sustainable energy solutions advancing a greener and more efficient energylandscape especially in addressing the recent development in load combinations of home and electric vehicle loads in bothgrid-connected as well as grid-disconnected system.
Fuelling a Clean Future: A Systematic Review of Techno-Economic and Life Cycle Assessments in E-Fuel Development
Aug 2024
Publication
The transition to sustainable energy has ushered in the era of electrofuels (e-fuels) which are synthesised using electricity from renewable sources water and CO2 as a sustainable alternative to fossil fuels. This paper presents a systematic review of the techno-economic (TEA) and life cycle assessments (LCAs) of e-fuel production. We critically evaluate advancements in production technologies economic feasibility environmental implications and potential societal impacts. Our findings indicate that while e-fuels offer a promising solution to reduce carbon emissions their economic viability depends on optimising production processes and reducing input material costs. The LCA highlights the necessity of using renewable energy for hydrogen production to ensure the genuine sustainability of e-fuels. This review also identifies knowledge gaps suggesting areas for future research and policy intervention. As the world moves toward a greener future understanding the holistic implications of e-fuels becomes paramount. This review aims to provide a comprehensive overview to guide stakeholders in their decision-making processes.
A Review of the Use of Hydrogen in Compression Ignition Engines with Dual-Fuel Technology and Techniques for Reducing NOx Emissions
Apr 2024
Publication
The use of compression ignition engines (CIEs) is associated with increased greenhouse gas emissions. It is therefore necessary to research sustainable solutions and reduce the negative environmental impact of these engines. A widely studied alternative is the use of H2 in dual-fuel mode. This review has been developed to include the most recent studies on the subject to collect and compare their main conclusions on performance and emissions. Moreover this study includes most relevant emission control strategies that have not been extensively analyzed in other reviews on the subject. The main conclusion drawn from the literature is the negative effect of the addition of H2 on NOx. This is due to the increase in temperature during combustion which increases NOx formation as the thermal mechanism predominates. Therefore to reduce these emissions three strategies have been studied namely exhaust gas recirculation (EGR) water injection (WI) and compression ratio (CR) reduction. The effect of these techniques on NOx reduction together with their effect on other analyzed performance parameters have been deeply analyzed. The studies reviewed in this work indicate that hydrogen is an alternative fuel for CIEs when used in conjunction with techniques that have proven to be effective in reducing NOx.
Multi-Objective Parameter Configuration Optimization of Hydrogen Fuel Cell Hybrid Power System for Locomotives
Sep 2024
Publication
Conventional methods of parameterizing fuel cell hybrid power systems (FCHPS) often rely on engineering experience which leads to problems such as increased economic costs and excessive weight of the system. These shortcomings limit the performance of FCHPS in real-world applications. To address these issues this paper proposes a novel method for optimizing the parameter configuration of FCHPS. First the power and energy requirements of the vehicle are determined through traction calculations and a real-time energy management strategy is used to ensure efficient power distribution. On this basis a multi-objective parameter configuration optimization model is developed which comprehensively considers economic cost and system weight and uses a particle swarm optimization (PSO) algorithm to determine the optimal configuration of each power source. The optimization results show that the system economic cost is reduced by 8.76% and 18.05% and the weight is reduced by 11.47% and 9.13% respectively compared with the initial configuration. These results verify the effectiveness of the proposed optimization strategy and demonstrate its potential to improve the overall performance of the FCHPS.
The Use of Alternative Fuels for Maritime Decarbonization: Special Marine Environmental Risks and Solutons from an International Law Perspective
Jan 2023
Publication
The introduction of several alternative marine fuels is considered an important strategy for maritime decarbonization. These alternative marine fuels include liquefied natural gas (LNG) liquefied biogas (LBG) hydrogen ammonia methanol ethanol hydrotreated vegetable oil (HVO) etc. In some studies nuclear power and electricity are also included in the scope of alternative fuels for merchant ships. However the operation of alternative-fuel-powered ships has some special risks such as fuel spills vapor dispersion and fuel pool fires. The existing international legal framework does not address these risks sufficiently. This research adopts the method of legal analysis to examine the existing international legal regime for regulating the development of alternative-fuel-powered ships. From a critical perspective it evaluates and predicts the consequences of these policies together with their shortcomings. Also this research explores the potential solutions and countermeasures that might be feasible to deal with the special marine environmental risks posed by alternative-fuel-powered ships in the future.
Green Hydrogen and Wind Synergy: Assessing Economic Benefits and Optimal Operational Strategies
Aug 2024
Publication
Volatile electricity prices have raised concerns about the economic feasibility of wind projects in Finland. This study assesses the economic viability and optimal operational strategies for integrating wind-powered green hydrogen production systems. Utilizing modeling and optimization this research evaluates various wind farms in Western Finland over electricity market scenarios from 2019 to 2022 with forecasts extending to 2030. Key economic metrics considered include internal rate of return future value net present value (NPV) and the levelized cost of hydrogen (LCOH). Results indicate that integration of hydrogen production with wind farms shows economic benefits over standalone wind projects potentially reducing LCOH to €2.0/kgH2 by 2030 in regular and low electricity price scenarios and to as low as €0.6/kgH2 in high-price scenarios. The wind farm with the highest capacity factor achieves 47% reductions in LCOH and 22% increases in NPV underscoring the importance of strategic site selection and operational flexibility.
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