Austria
The Economics and the Environmental Benignity of Different Colors of Hydrogen
Feb 2022
Publication
Due to the increasing greenhouse gas emissions as well as due to the rapidly increasing use of renewable energy sources in the electricity generation over the last years interest in hydrogen is rising again. Hydrogen can be used as a storage for renewable energy balancing the whole energy systems and contributing to the decarbonization of the energy system especially of the industry and the transport sector. The major objective of this paper is to discuss various ways of hydrogen production depending on the primary energy sources used. Moreover the economic and environmental performance of three major hydrogen colors as well as major barriers for faster deployment in fuel cell vehicles are analyzed. The major conclusion is that the full environmental benefits of hydrogen use are highly dependent on the hydrogen production methods and primary sources used. Only green hydrogen with electricity from wind PV and hydro has truly low emissions. All other sources like blue hydrogen with CCUS or electrolysis using the electricity grid have substantially higher emissions coming close to grey hydrogen production. Another conclusion is that it is important to introduce an international market for hydrogen to lower costs and to produce hydrogen where conditions are best. Finally the major open question remaining is whether e including all external costs of all energy carriers hydrogen of any color may become economically competitive in any sector of the energy system. The future success of hydrogen is very dependent on technological development and resulting cost reductions as well as on future priorities and the corresponding policy framework. The policy framework should support the shift from grey to green hydrogen.
Hydrogen Deep Ocean Link: A Global Sustainable Interconnected Energy Grid
Mar 2022
Publication
The world is undergoing a substantial energy transition with an increasing share of intermittent sources of energy on the grid which is increasing the challenges to operate the power grid reliably. An option that has been receiving much focus after the COVID pandemic is the development of a hydrogen economy. Challenges for a hydrogen economy are the high investment costs involved in compression storage and long-distance transportation. This paper analyses an innovative proposal for the creation of hydrogen ocean links. It intends to fill existing gaps in the creation of a hydrogen economy with the increase in flexibility and viability for hydrogen production consumption compression storage and transportation. The main concept behind the proposals presented in this paper consists of using the fact that the pressure in the deep sea is very high which allows a thin and cheap HDPE tank to store and transport large amounts of pressurized hydrogen in the deep sea. This is performed by replacing seawater with pressurized hydrogen and maintaining the pressure in the pipes similar to the outside pressure. Hydrogen Deep Ocean Link has the potential of increasing the interconnectivity of different regional energy grids into a global sustainable interconnected energy system.
Economic Evaluation of Renewable Hydrogen Integration into Steelworks for the Production of Methanol and Methane
Jun 2022
Publication
This work investigates the cost-efficient integration of renewable hydrogen into steelworks for the production of methane and methanol as an efficient way to decarbonize the steel industry. Three case studies that utilize a mixture of steelworks off-gases (blast furnace gas coke oven gas and basic oxygen furnace gas) which differ on the amount of used off-gases as well as on the end product (methane and/or methanol) are analyzed and evaluated in terms of their economic performance. The most influential cost factors are identified and sensitivity analyses are conducted for different operating and economic parameters. Renewable hydrogen produced by PEM electrolysis is the most expensive component in this scheme and responsible for over 80% of the total costs. Progress in the hydrogen economy (lower electrolyzer capital costs improved electrolyzer efficiency and lower electricity prices) is necessary to establish this technology in the future.
Combination of b-Fuels and e-Fuels—A Technological Feasibility Study
Aug 2021
Publication
The energy supply in Austria is significantly based on fossil natural gas. Due to the necessary decarbonization of the heat and energy sector a switch to a green substitute is necessary to limit CO2 emissions. Especially innovative concepts such as power-to-gas establish the connection between the storage of volatile renewable energy and its conversion into green gases. In this paper different methanation strategies are applied on syngas from biomass gasification. The investigated syngas compositions range from traditional steam gasification sorption-enhanced reforming to the innovative CO2 gasification. As the producer gases show different compositions regarding the H2/COx ratio three possible methanation strategies (direct sub-stoichiometric and over-stoichiometric methanation) are defined and assessed with technological evaluation tools for possible future large-scale set-ups consisting of a gasification an electrolysis and a methanation unit. Due to its relative high share of hydrogen and the high technical maturity of this gasification mode syngas from steam gasification represents the most promising gas composition for downstream methanation. Sub-stoichiometric operation of this syngas with limited H2 dosage represents an attractive methanation strategy since the hydrogen utilization is optimized. The overall efficiency of the sub-stoichiometric methanation lies at 59.9%. Determined by laboratory methanation experiments a share of nearly 17 mol.% of CO2 needs to be separated to make injection into the natural gas grid possible. A technical feasible alternative avoiding possible carbon formation in the methanation reactor is the direct methanation of sorption-enhanced reforming syngas with an overall process efficiency in large-scale applications of 55.9%.
The Influence of Hydrogen Sulfide Contaminations on Hydrogen Production in Chemical Looping Processes
Aug 2021
Publication
Chemical looping with iron-based oxygen carriers enables the production of hydrogen from various fossil and biogenic primary energy sources. In applications with real producer gases such as biogas or gasified biomass hydrogen sulfide represents one of the most challenging contaminants. The impact of H2S on the reactivity of a Fe2O3/Al2O3 oxygen carrier material in chemical looping hydrogen production was investigated in the present work. First potential sulfur deactivation mechanisms are discussed in detail on the basis of thermodynamic data. Afterwards an experimental study in a fixed-bed reactor system gave experimental evidence on the fate of sulfur in chemical looping hydrogen systems. The chemisorption of hydrogen sulfide (H2S) was identified as the main cause for the accumulative adsorption of H2S in the reduction phase and was confirmed by ex-situ ICP-EOS analysis. In the subsequent steam oxidation step significant quantities of H2S were released resulting in an undesirable contamination of the hydrogen product gas. The reason was found as weakened sulfur bonds through increasing reactor temperatures caused by the exothermic oxidation reactions. In additional air oxidation steps no further contaminants as sulfur dioxide were identified. A profound interpretation was achieved through the fulfillment of the overall sulfur mass balance within a mean deviation of 3.7%. Quantitative investigations showed that the hydrogen consumption decreased by 12% throughout the reduction phase in the event of 100 ppm H2S in the feed gas
Hydrogen Deep Ocean Link: A Global Sustainable Interconnected Energy Grid<br/><br/><br/>
Mar 2022
Publication
The world is undergoing a substantial energy transition with an increasing share of intermittent sources of energy on the grid which is increasing the challenges to operate the power grid reliably. An option that has been receiving much focus after the COVID pandemic is the development of a hydrogen economy. Challenges for a hydrogen economy are the high investment costs involved in compression storage and long-distance transportation. This paper analyses an innovative proposal for the creation of hydrogen ocean links. It intends to fill existing gaps in the creation of a hydrogen economy with the increase in flexibility and viability for hydrogen production consumption compression storage and transportation. The main concept behind the proposals presented in this paper consists of using the fact that the pressure in the deep sea is very high which allows a thin and cheap HDPE tank to store and transport large amounts of pressurized hydrogen in the deep sea. This is performed by replacing seawater with pressurized hydrogen and maintaining the pressure in the pipes similar to the outside pressure. Hydrogen Deep Ocean Link has the potential of increasing the interconnectivity of different regional energy grids into a global sustainable interconnected energy system.
Beyond Traditional Energy Sector Coupling: Conserving and Efficient Use of Local Resources
Jun 2022
Publication
Decentralisation and sector coupling are becoming increasingly crucial for the decarbonisation of the energy system. Resources such as waste and water have high energy recovery potential and are required as inputs for various conversion technologies; however waste and water have not yet been considered in sector coupling approaches but only in separate examinations. In this work an open-source sector coupling optimisation model considering all of these resources and their utilisation is developed and applied in a test-bed in an Israeli city. Our investigations include an impact assessment of energy recovery and resource utilisation in the transition to a hydrogen economy with regard to the inclusion of greywater and consideration of emissions. Additionally sensitivity analyses are performed in order to assess the complexity level of energy recovery. The results demonstrate that waste and water energy recovery can provide high contributions to energy generation. Furthermore greywater use can be vital to cover the water demands in scarcity periods thus saving potable water and enabling the use of technology. Regarding the transition to hydrogen technologies resource energy recovery and management have an even higher effect than in the original setup. However without appropriate resource management a reduction in emissions cannot be achieved. Furthermore the sensitivity analyses indicate the existence of complex relationships between energy recovery technologies and other energy system operations.
State-of-the-art Expansion Planning of Integrated Power, Natural Gas, and Hydrogen Systems
Apr 2022
Publication
Renewable hydrogen is considered key in the transition towards a carbon-neutral future. This is due to its spatio-temporal storage and sector coupling potential which has seen it referred to as energy vector. However many unresolved issues remain regarding hydrogen's large-scale deployment e.g. least-cost production optimal facility siting and overall implications on power and energy systems. Expansion planning provides an option to study these issues in the holistic context of energy systems. To this end this article presents a comprehensive review on state-of-the-art expansion planning models that consider integrated power natural gas and hydrogen systems. We cluster the existing literature in terms of modelling themes and scope study the applied systematic modelling characteristics and conduct an in-depth analysis of the technical model features regarding hydrogen technologies and natural gas infrastructure. Finally we identify and discuss research gaps in the existing literature.
Risk Assessment of the Low-carbon Transition of Austria’s Steel and Electricity Sectors
Dec 2018
Publication
To limit global temperature increase below +2°C societies need to reduce greenhouse gas emissions radically within the next few decades. Amongst other mitigation measures this requires transforming process-emission intensive industries towards emission neutrality. One way to this end is the renewables-based electrification of industries. We present results of a recent coproduction process which brought together stakeholders from industry policy administration and science to co-create climate-neutral transition pathways for the steel and electricity sectors in Austria. The results summarized here are the definition of reliable pathways and the identification of associated risks pertaining to pathway implementation including a macro-economic quantification. We find that risks to implementation (barriers) are at least as important as risks of implementation (negative consequences). From the quantitative analysis we find that provided that barriers can be reduced macroeconomic costs of the transition are only moderate and that stakeholders might overestimate risks when neglecting economy-wide feedbacks.
Simulation-Assisted Determination of the Start-Up Time of a Polymer Electrolyte Fuel Cell
Nov 2021
Publication
Fuel starvation is a major cause of anode corrosion in low temperature polymer electrolyte fuel cells. The fuel cell start-up is a critical step as hydrogen may not yet be evenly distributed in the active area leading to local starvation. The present work investigates the hydrogen distribution and risk for starvation during start-up and after nitrogen purge by extending an existing computational fluid dynamic model to capture transient behavior. The results of the numerical model are compared with detailed experimental analysis on a 25 cm2 triple serpentine flow field with good agreement in all aspects and a required time step size of 1 s. This is two to three orders of magnitude larger than the time steps used by other works resulting in reasonably quick calculation times (e.g. 3 min calculation time for 1 s of experimental testing time using a 2 million element mesh).
Evaluation of Process Simulation and Reactor Technologies of an Integrated Power-to-liquid Plant at a Cement Factory
Mar 2023
Publication
A novel carbon capture and utilization (CCU) process is described in which process-related carbon dioxide is captured from cement plant exhaust gas (10000 tons/year) and converted with green hydrogen in a Fischer Tropsch synthesis to liquid mainly paraffinic hydrocarbons (syncrude approx. 3000 tons/year) which is finally processed to polyolefins. This CCU process chain is simulated with the software package ASPEN Plus V12.1®. In a first step the influence of hydrogen production technology such as PEM and SOEC and reverse water-gas shift reactor (rWGS) technology (electrified and autothermal design) on plant specific efficiencies (Power-to-Liquid PtL carbon conversion) product volumes and investment operating and net production costs (NPC) is investigated. Furthermore process routes reducing the CO2 content in the Fischer Tropsch feed gas are elaborated implementing a CO2 separation unit or recycle streams back to the rWGS reactor. Unexpectedly CO2 capture and recycle streams back to the rWGS show no significant impact on the performance of each process scenario particularly in terms of the product quantity. However lower PtL efficiencies and higher NPC are noticeable for these cases. The techno-economic assessment reveals that the use of a SOEC and an electrified rWGS reactor offers the technologically best and economically most optimized process chain with NPC of 8.40 EUR/kgsyncrude a PtL efficiency of 54% and a carbon conversion of 85%.
Green Hydrogen-Based Direct Reduction for Low-Carbon Steelmaking
May 2020
Publication
The European steel industry aims at a CO2 reduction of 80–95% by 2050 ensuring that Europe will meet the requirements of the Paris Agreement. As the reduction potentials of the current steelmaking routes are low the transfer toward breakthrough-technologies is essential to reach these goals. Hydrogen-based steelmaking is one approach to realize CO2-lean steelmaking. Therefore the natural gas (NG)-based direct reduction (DR) acts as a basis for the first step of this transition. The high flexibility of this route allows the gradual addition of hydrogen and in a long-term view runs the process with pure hydrogen. Model-based calculations are performed to assess the possibilities for injecting hydrogen. Therefore NG- and hydrogen-based DR models are developed to create new process know-how and enable an evaluation of these processes in terms of energy demand CO2-reduction potentials and so on. The examinations show that the hydrogen-based route offers a huge potential for green steelmaking which is strongly depending on the carbon footprint of the electricity used for the production of hydrogen. Only if the carbon intensity is less than about 120 g CO2 kWh1 the hydrogen-based process emits less CO2 than the NG-based DR process.
Just Energy Transition: Learning from the Past for a More Just and Sustainable Hydrogen Transition in West Africa
Dec 2022
Publication
The rising demand for energy and the aim of moving away from fossil fuels and to low-carbon power have led many countries to move to alternative sources including solar energy wind geothermal energy biomass and hydrogen. Hydrogen is often considered a “missing link” in guaranteeing the energy transition providing storage and covering the volatility and intermittency of renewable energy generation. However due to potential injustice with regard to the distribution of risks benefits and costs (i.e. in regard to competing for land use) the large-scale deployment of hydrogen is a contested policy issue. This paper draws from a historical analysis of past energy projects to contribute to a more informed policy-making process toward a more just transition to the hydrogen economy. We perform a systematic literature review to identify relevant conflict factors that can influence the outcome of hydrogen energy transition projects in selected Economic Community of West African States countries namely Nigeria and Mali. To better address potential challenges policymakers must not only facilitate technology development access and market structures for hydrogen energy policies but also focus on energy access to affected communities. Further research should monitor hydrogen implementation with a special focus on societal impacts in producing countries.
A Bird’s-Eye View on Polymer-Based Hydrogen Carriers for Mobile Applications
Oct 2022
Publication
Globally reducing CO2 emissions is an urgent priority. The hydrogen economy is a system that offers long-term solutions for a secure energy future and the CO2 crisis. From hydrogen production to consumption storing systems are the foundation of a viable hydrogen economy. Each step has been the topic of intense research for decades; however the development of a viable safe and efficient strategy for the storage of hydrogen remains the most challenging one. Storing hydrogen in polymer-based carriers can realize a more compact and much safer approach that does not require high pressure and cryogenic temperature with the potential to reach the targets determined by the United States Department of Energy. This review highlights an outline of the major polymeric material groups that are capable of storing and releasing hydrogen reversibly. According to the hydrogen storage results there is no optimal hydrogen storage system for all stationary and automotive applications so far. Additionally a comparison is made between different polymeric carriers and relevant solid-state hydrogen carriers to better understand the amount of hydrogen that can be stored and released realistically.
High-pressure Hydrogen Production with Inherent Sequestration of a Pure Carbon Dioxide Stream Via Fixed Bed Chemical Looping
Feb 2019
Publication
The proof of concept for the production of pure pressurized hydrogen from hydrocarbons in combination with the sequestration of a pure stream of carbon dioxide with the reformer steam iron cycle is presented. The iron oxide based oxygen carrier (95% Fe2O3 5% Al2O3) is reduced with syngas and oxidized with steam at 1023 K. The carbon dioxide separation is achieved via partial reduction of the oxygen carrier from Fe2O3 to Fe3O4 yielding thermodynamically to a product gas only containing CO2 and H2O. By the subsequent condensation of steam pure CO2 is sequestrated. After each steam oxidation phase an air oxidation was applied to restore the oxygen carrier to hematite level. Product gas pressures of up to 30.1 bar and hydrogen purities exceeding 99% were achieved via steam oxidations. The main impurities in the product gas are carbon monoxide and carbon dioxide which originate from solid carbon depositions or from stored carbonaceous molecules inside the pores of the contact mass. The oxygen carrier samples were characterized using elemental analysis BET surface area measurement XRD powder diffraction SEM and light microscopy. The maximum pressure of 95 bar was demonstrated for hydrogen production in the steam oxidation phase after the full oxygen carrier reduction significantly reducing the energy demand for compressors in mobility applications.
Hydrogen-assisted Cracking of GMA Welded 960 & A Grade High-strength Steels
Jan 2020
Publication
High-strength steels with yield strength of 960 MPa are susceptible to hydrogen-assisted cracking (HAC) during welding processing. In the present paper the implant test is used to study HAC in a quenched and tempered steel S960QL and a high-strength steel produced by thermo-mechanical controlled process S960MC. Welding is performed using the gas-metal arc welding process. Furthermore diffusible hydrogen concentration (HD) in arc weld metal is determined. Based on the implant test results lower critical stress (LCS) for complete fracture critical implant stress (σkrit) for crack initiation and embrittlement index (EI) are determined. At HD of 1.66 ml/100 g LCS is 605 MPa and 817 MPa for S960QL and S960MC respectively. EI is 0.30 and 0.46 for S960QL and S960MC respectively. Fracture surfaces of S960QL show higher degradation with reduced deformation. Both higher EI of S960MC and fractography show better resistance to HAC in the HAZ of S960MC compared to S960QL.
Assessment and Recommendations for a Fossil Free Future for Track Work Machinery
Oct 2021
Publication
Current railway track work machinery is mainly operated with diesel fuel. As a result track maintenance of Austrian Federal Railways (OeBB) amounts to nearly 9000 t CO2 equivalent per year according to calculations from Graz University of Technology. OeBB’s total length of railway lines only accounts for 0.56% of the world’s length of lines. This indicates huge potential for mitigating greenhouse gas emissions considering the need for track maintenance worldwide. Environmental concerns have led to the introduction of alternative drives in the transport sector. Until now R&D (Research & Development) of alternative propulsion technologies for track work machinery has been widely neglected. This paper examines the possibility of achieving zero direct emissions during maintenance and construction work in railways by switching to alternative drives. The goal is to analyze alternative propulsion solutions arising from the transport sector and to assess their applicability to track work machinery. Research results together with a calculation tool show that available battery technology is recommendable for energy demands lower than 300 kWh per construction shift. Hydrogen fuel cell technology is an alternative for energy demands higher than 800 kWh. For machinery with energy requirements in between enhancements in battery technology are necessary and desirable for the coming years.
Role of Hydrogen-based Energy Carriers as an Alternative Option to Reduce Residual Emissions Associated with Mid-century Decarbonization Goals
Mar 2022
Publication
Hydrogen-based energy carriers including hydrogen ammonia and synthetic hydrocarbons are expected to help reduce residual carbon dioxide emissions in the context of the Paris Agreement goals although their potential has not yet been fully clarified in light of their competitiveness and complementarity with other mitigation options such as electricity biofuels and carbon capture and storage (CCS). This study aimed to explore the role of hydrogen in the global energy system under various mitigation scenarios and technology portfolios using a detailed energy system model that considers various energy technologies including the conversion and use of hydrogen-based energy carriers. The results indicate that the share of hydrogen-based energy carriers generally remains less than 5% of global final energy demand by 2050 in the 2 ◦C scenarios. Nevertheless such carriers contribute to removal of residual emissions from the industry and transport sectors under specific conditions. Their share increases to 10–15% under stringent mitigation scenarios corresponding to 1.5 ◦C warming and scenarios without CCS. The transport sector is the largest consumer accounting for half or more of hydrogen production followed by the industry and power sectors. In addition to direct usage of hydrogen and ammonia synthetic hydrocarbons converted from hydrogen and carbon captured from biomass or direct air capture are attractive transport fuels growing to half of all hydrogen-based energy carriers. Upscaling of electrification and biofuels is another common cost-effective strategy revealing the importance of holistic policy design rather than heavy reliance on hydrogen.
Porosity and Thickness Effect of Pd–Cu–Si Metallic Glasses on Electrocatalytic Hydrogen Production and Storage
Aug 2021
Publication
This contribution places emphasis on tuning pore architecture and film thickness of mesoporous Pd–Cu–Si thin films sputtered on Si/SiO2 substrates for enhanced electrocatalytic and hydrogen sorption/desorption activity and their comparison with the state-of-the-art thin film electrocatalysts. Small Tafel slope of 43 mV dec–1 for 1250 nm thick coatings with 2 µm diameter pores with 4.2 µm interspacing (H2) electrocatalyst with comparable hydrogen overpotentials to the literature suggests its use for standard fuel cells. The largest hydrogen sorption has been attained for the 250 nm thick electrocatalyst on 5 µm pore diameter and 12 µm interspacing (2189 µC cm–2 per CV cycle) making it possible for rapid storage systems. Moreover the charge transfer resistance described by an equivalent circuit model has an excellent correlation with Tafel slopes. Along with its very low Tafel slope of 42 mV dec–1 10 nm thick H2 pore design electrocatalyst has the highest capacitive response of ∼0.001 S sn cm–2 and is promising to be used as a nano-charger and hydrogen sensor.
Repurposing Fischer-Tropsch and Natural Gas as Bridging Technologies for the Energy Revolution
Jun 2022
Publication
Immediate and widespread changes in energy generation and use are critical to safeguard our future on this planet. However while the necessity of renewable electricity generation is clear the aviation transport and mobility chemical and material sectors are challenging to fully electrify. The age-old Fischer-Tropsch process and natural gas industry could be the bridging solution needed to accelerate the energy revolution in these sectors – temporarily powering obsolete vehicles acting as renewable energy’s battery supporting expansion of hydrogen fuel cell technologies and the agricultural and waste sectors as they struggle to keep up with a full switch to biofuels. Natural gas can be converted into hydrogen synthetic natural gas or heat during periods of low electricity demand and converted back to electricity again when needed. Moving methane through existing networks and converting it to hydrogen on-site at tanking stations also overcomes hydrogen distribution storage problems and infrastructure deficiencies. Useful co-products include carbon nanotubes a valuable engineering material that offset emissions in the carbon nanotube and black industries. Finally excess carbon can be converted back into syngas if desired. This flexibility and the compatibility of natural gas with both existing and future technologies provides a unique opportunity to rapidly decarbonise sectors struggling with complex requirements.
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