Austria
Little to Lose: The Case for a Robust European Green Hydrogen Strategy
Jul 2025
Publication
The EU targets 10 Mt of green hydrogen production by 2030 but has not committed to targets for 2040. Green hydrogen competes with carbon capture and storage biomass and imports as well as direct electrification in reaching emissions reductions; earlier studies have demonstrated the great uncertainty in future costoptimal development of green hydrogen. In spite of this we show that Europe risks little by setting green hydrogen production targets at around 25 Mt by 2040. Employing an extensive scenario analysis combined with novel near-optimal techniques we find that this target results in systems that are within 10% of cost-optimal in all considered scenarios with current-day biomass availability and baseline transportation electrification. Setting concrete targets is important in order to resolve significant uncertainty that hampers investments. Targeting green hydrogen reduces the dependence on carbon capture and storage and green fuel imports making for a more robust European climate strategy.
Strategies to Increase Hydrogen Energy Share of a Dual-Fuel Hydrogen–Kerosene Engine for Sustainable General Aviation
Mar 2025
Publication
Reducing CO2 emissions in general aviation is a critical challenge where battery electric and fuel cell technologies face limitations in energy density cost and robustness. As a result hydrogen (H2) dual-fuel combustion is a promising alternative but its practical implementation is constrained by abnormal combustion phenomena such as knocking and pre-ignition which limit the achievable H2 energy share. In response to these challenges this paper focuses on strategies to mitigate these irregular combustion phenomena while effectively increasing the H2 energy share. Experimental evaluations were conducted on an engine test bench using a one-cylinder dual-fuel H2 kerosene (Jet A-1) engine utilizing two strategies including water injection (WI) and rising the air–fuel ratio (AFR) by increasing the boost pressure. Additionally crucial combustion characteristics and emissions are examined and discussed in detail contributing to a comprehensive understanding of the outcomes. The results indicate that these strategies notably increase the maximal possible hydrogen energy share with potential benefits for emissions reduction and efficiency improvement. Finally through the use of 0D/1D simulations this paper offers critical thermodynamic and efficiency loss analyses of the strategies enhancing the understanding of their overall impact.
Multi-Fuel SOFC System Modeling for Ship Propulsion: Comparative Performance Analysis and Feasibility Assessment of Ammonia, Methanol and Hydrogen as Marine Fuels
Oct 2025
Publication
To reduce fossil fuel dependency in shipping adopting alternative fuels and innovative propulsion systems is essential. Solid Oxide Fuel Cells (SOFC) powered by hydrogen carriers represent a promising solution. This study investigates a multi-fuel SOFC system for ocean-going vessels capable of operating with ammonia methanol or hydrogen thus enhancing bunkering flexibility. A thermodynamic model is developed to simulate the performance of a 3 kW small-scale system subsequently scaling up to a 10 MW configuration to meet the power demand of a container ship used as the case study. Results show that methanol is the most efficient fueling option reaching a system efficiency of 58% while ammonia and hydrogen reach slightly lower values of about 55% and 51% respectively due to higher auxiliary power consumption. To assess technical feasibility two installation scenarios are considered for accommodating multiple fuel tanks. The first scenario seeks the optimal fuel share equivalent to the diesel tank’s chemical energy (17.6 GWh) minimizing mass increase. The second scenario optimizes the fuel share within the available tank volume (1646 m3 ) again minimizing mass penalties. In both cases feasibility results have highlighted that changes are needed in terms of cargo reduction equal to 20.3% or alternatively in terms of lower autonomy with an increase in refueling stops. These issues can be mitigated by the benefits of increased bunkering flexibility
Feasibility of Using Rainwater for Hydrogen Production via Electrolysis: Experimental Evaluation and Ionic Analysis
Oct 2025
Publication
This study evaluates the feasibility of employing rainwater as an alternative feedstock for hydrogen production via electrolysis. While conventional systems typically rely on high-purity water—such as deionized or distilled variants—these can be cost-prohibitive and environmentally intensive. Rainwater being naturally available and minimally treated presents a potential sustainable alternative. In this work a series of comparative experiments was conducted using a proton exchange membrane electrolyzer system operating with both deionized water and rainwater collected from different Austrian locations. The chemical composition of rainwater samples was assessed through inductively coupled plasma ion chromatography and visual rapid tests to identify impurities and ionic profiles. The electrolyzer’s performance was evaluated under equivalent operating conditions. Results indicate that rainwater in some cases yielded comparable or marginally superior efficiency compared to deionized water attributed to its inherent ionic content. The study also examines the operational risks linked to trace contaminants and explores possible strategies for their mitigation.
Net-Zero Backup Solutions for Green Ammonia Hubs Based on Hydrogen Power Generation
Jun 2025
Publication
This paper explores cleaner and techno-economically viable solutions to provide electricity heat and cooling using green hydrogen (H2) and green ammonia (NH3) across the entire decarbonized value chain. We propose integrating a 100% hydrogen-fueled internal combustion engine (e.g. Jenbacher JMS 420) as a stationary backup solution and comparing its performance with other backup technologies. While electrochemical storage systems or battery energy storage systems (BESSs) offer fast and reliable short-term energy buffering they lack flexibility in relocation and typically involve higher costs for extended backup durations. Through five case studies we highlight that renewable-based energy supply requires additional capacity to bridge longer periods of undersupply. Our results indicate that for cost reasons battery–electric solutions alone are not economically feasible for longterm backup. Instead a more effective system combines both battery and hydrogen storage where batteries address daily fluctuations and hydrogen engines handle seasonal surpluses. Despite lower overall efficiency gas engines offer favorable investment and operating costs in backup applications with low annual operating hours. Furthermore the inherent fuel flexibility of combustion engines eventually will allow green ammonia-based backup systems particularly as advancements in small-scale thermal cracking become commercially available. Future studies will address CO2 credit recognition carbon taxes and regulatory constraints in developing more effective dispatch and master-planning solutions.
Influence of Engine Oils on Pre-Ignition Tendency in a Hydrogen–Kerosene Dual-Fuel Engine
Mar 2025
Publication
Reducing CO2 emissions is an increasingly important goal in general aviation. The dual-fuel hydrogen–kerosene combustion process has proven to be a suitable technology for use in small aircraft. This robust and reliable technology significantly reduces CO2 emissions due to the carbon-free combustion of hydrogen during operation while pure kerosene or sustainable aviation fuel (SAF) can be used in safety-critical situations or in the event of fuel supply issues. Previous studies have demonstrated the potential of this technology in terms of emissions performance and efficiency while also highlighting challenges related to abnormal combustion phenomena such as knocking and pre-ignition which limit the maximum achievable hydrogen energy share. However the causes of such phenomena—especially regarding the role of lubricating oils—have not yet been sufficiently investigated in hydrogen engines making this a crucial area for further development. In this paper investigations at the TU Wien Institute of Powertrain and Automotive Technology concerning the role of different engine oils in influencing pre-ignition tendencies in a hydrogen–kerosene dual-fuel engine are described. A specialized test procedure was developed to account for the unique combustion characteristics of the dual-fuel process along with a detailed purge procedure to minimize oil carryover. Multiple engine oils with varying compositions were tested to evaluate their influence on pre-ignition tendencies with a particular focus on additives containing calcium magnesium and molybdenum known for their roles in detergent and anti-wear properties. Additionally the study addressed the contribution of particles to pre-ignition occurrences. The results indicate that calcium and magnesium exhibit no notable impact on pre-ignition behavior; however the addition of molybdenum results in a pronounced reduction in pre-ignition events which could enable a higher hydrogen energy share and thus decrease CO2 emissions in the context of hydrogen dual-fuel aviation applications.
Fuel Cell Air Compressor Concepts to Enhance the Efficiency of FCEV
Oct 2025
Publication
The thermal management system and the balance-of-plant (BoP) in fuel cell electric vehicles (FCEV) are characterized by a particularly high level of complexity and a number of interfaces. Optimizing the efficiency of the overall vehicle is of special importance to maximize the range and increase the attractiveness of this technology to customers. This paper focuses on the optimization potential of the air supply system in the BoP whereby the charging concepts of the electric supercharger (ESC) and the electrically assisted turbocharger (EAT) as well as the integration of water spray injection (WSI) at the compressor inlet are investigated in the framework of an FCEV complete vehicle co-simulation. As a benchmark for the integration of these optimization measures the complete vehicle co-simulation is designed for a fuel cell electric passenger car of the current generation. Here thermo-hydraulic fluid circuits in the thermal management software KULI are coupled with mathematical-physical models in MATLAB/Simulink. Applying advanced simulation methodologies for the components of fuel cell powertrain and vehicle cabin enables the mapping of the effects of realistic operating conditions on the FCEV characteristics. The EAT offers the advantage over the ESC that due to the arrangement of an exhaust gas turbine a part of the exhaust gas enthalpy flow downstream of the fuel cell stack can be recovered which reduces the electrical compressor drive power. Moreover an additional reduction of this power consumption can be achieved by WSI as the effect of evaporative cooling lowers the initial compression temperature. For analysis and comparison these concepts are again modeled with high degree of detail and integrated into the benchmark overall vehicle simulation. The results indicate considerable reductions in the electric compressor drive power of the EAT compared to the ESC with noteworthy potential for reducing the vehicle’s hydrogen consumption. At an operating point in Worldwide harmonized Light Duty Test Cycle (WLTC) under 35 ◦ C ambient temperature and 25 % relative humidity the electrical compressor drive power shows a reduction potential of −40 % which corresponds to a vehicle-level hydrogen consumption reduction of up to −3 %. In addition the results also highlight the effect of the WSI in both charging concepts whereby its potential to reduce the hydrogen consumption on the overall vehicle level is relatively small. In WLTC at 35 ◦C ambient temperature and 25 % relative humidity the compressor drive power reduction potential for ESC and EAT averages −5 % while the effect on hydrogen consumption is only around −0.25 %.
OH* Chemiluminescence in Non-premixed Industrial Natural Gas/hydrogen Flames under Air-fuel and Oxy-fuel Conditions: Kinetic Modeling and Experimental Validation
Oct 2025
Publication
The application of OH* chemiluminescence diagnostics is becoming increasingly prevalent in the combustion characterization of hydrogen. As the current literature is lacking a systematic study of OH* chemiluminescence in non-premixed turbulent natural gas (NG) and hydrogen (H2 ) flames the present work was designed to address this research gap. Therefore extensive experiments were performed on a semi-industrial burner operating at 50–100 kW in NG/H2–Air/O2 combustion modes which were complemented by comprehensive numerical simulations including 1D laminar counterflow diffusion flamelet calculations and full 3D CFD simulations of the semi-industrial furnace setup. In this way an OH* chemistry model is presented that accurately predicts the global reaction zone characteristics and their difference between CH4 and H2 in air-fired and oxygen-fired flames. The comprehensive numerical approach in conjunction with the subsequent study of different operating conditions yielded novel insights into both combustion modeling and the underlying thermochemical phenomena providing an essential contribution to the transition of the thermal energy sector towards hydrogen as an alternative carbon-free fuel.
Applied Simulation Study of a Metal Hydride Refrigeration System for Fuel Cell Trucks
Oct 2025
Publication
Refrigeration units in semi-trucks or rigged-body trucks have an energy demand of 8.2–12.4 MWh/y and emit 524.26 kt CO2e/y in Germany. Electrification with fuel cell systems reduces the CO2 emission but an increase of efficiency is necessary because of rapidly increasing hydrogen costs. A metal hydride refrigeration system can increase the efficiency. Even though it was already demonstrated in lab scale with 900 W this power is not sufficient to support a truck refrigeration system and the power output of the lab system was not controllable. Here we show the design and validation of a MATLAB© Simulink model of this metal hydride refrigeration system and its suitability for high power applications with a scaled-up reactor. It was scaled up to rated power of 5 kW and efficiency improvements with an advanced valve switching as well as a controlled cooling pump were implemented. Two application-relevant use cases with hydrogen mass flows from hydrogen fuel cell truck systems were analyzed. The simulation results of these use cases provide an average cooling power of 4.2 and 6.1 kW. Additionally the control of the coolant mass flow at different temperature levels a controlled hydrogen mass flow with a bypass system and an advanced valve switching mechanism increased the system efficiency of the total refrigeration system by 30 % overall.
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