China, People’s Republic
Design of a Multi-inlet Solar Thermochemical Reactor for Steam Methane Reforming with Improved Performance
Feb 2023
Publication
Reactor structure design plays an important role in the performance of solar-thermal methane reforming reactors. Based on a conventional preheating reactor this study proposed a cylindrical solar methane reforming reactor with multiple inlets to vary the temperature field distribution which improved the temperature of the reaction region in the reactor thereby improving the reactor performance. A multi-physical model that considers mass momentum species and energy conservation as well as thermochemical reaction kinetics of methane reforming was applied to numerically investigate the reactor performance and analyze the factors that affect performance improvement. It was found that compared with a conventional preheating reactor the proposed cylindrical reactor with inner and external inlets for gas feeding enhanced heat recovery from the exhausted gas and provided a more suitable temperature field for the reaction in the reactor. Under different operating conditions the methane conversion in the cylindrical reactor with multi-inlet increased by 9.5% to 19.1% and the hydrogen production was enhanced by 12.1% to 40.3% in comparison with the conventional design even though the total reaction catalyst volume was reduced.
Comparative Techno-economic Analysis of Large-scale Renewable Energy Storage Technologies
Jun 2023
Publication
Energy storage is an effective way to address the instability of renewable energy generation modes such as wind and solar which are projected to play an important role in the sustainable and low-carbon society. Economics and carbon emissions are important indicators that should be thoroughly considered for evaluating the feasibility of energy storage technologies (ESTs). In this study we study two promising routes for large-scale renewable energy storage electrochemical energy storage (EES) and hydrogen energy storage (HES) via technical analysis of the ESTs. The levelized cost of storage (LCOS) carbon emissions and uncertainty assessments for EESs and HESs over the life cycle are conducted with full consideration of the critical links for these routes. In order to reduce the evaluation error we use the Monte Carlo method to derive a large number of data for estimating the economy and carbon emission level of ESTs based on the collected data. The results show that lithium ion (Li-ion) batteries show the lowest LCOS and carbon emissions at 0.314 US$ kWh-1 and 72.76 gCO2e kWh-1 compared with other batteries for EES. Different HES routes meaning different combinations of hydrogen production delivery and refueling methods show substantial differences in economics and the lowest LCOS and carbon emissions at 0.227 US$ kWh-1 and 61.63 gCO2e kWh-1 are achieved using HES routes that involve hydrogen production by alkaline electrolyzer (AE) delivery by hydrogen pipeline and corresponding refueling. The findings of this study suggest that HES and EES have comparable levels of economics and carbon emissions that should be both considered for large-scale renewable energy storage to achieve future decarbonization goals.
An Analysis of Renewable Energy Sources for Developing a Sustainable and Low-Carbon Hydrogen Economy in China
Apr 2023
Publication
A significant effort is required to reduce China’s dependency on fossil fuels while also supporting worldwide efforts to reduce climate change and develop hydrogen energy systems. A hydrogen economy must include renewable energy sources (RESs) which can offer a clean and sustainable energy source for producing hydrogen. This study uses an integrated fuzzy AHP–fuzzy TOPSIS method to evaluate and rank renewable energy sources for developing a hydrogen economy in China. This is a novel approach because it can capture the uncertainty and vagueness in the decision-making process and provide a comprehensive and robust evaluation of the alternatives. Moreover it considers multiple criteria and sub-criteria that reflect the environmental economic technical social and political aspects of RESs from the perspective of a hydrogen economy. This study identified five major criteria fifteen sub-criteria and six RES alternatives for hydrogen production. This integrated approach uses fuzzy AHP to evaluate and rank the criteria and sub-criteria and fuzzy TOPSIS to identify the most suitable and feasible RES. The results show that environmental economic and technical criteria are the most important criteria. Solar wind and hydropower are the top three RES alternatives that are most suitable and feasible. Furthermore biomass geo-thermal and tidal energy were ranked lower which might be due to the limitations and challenges in their adoption and performance in the context of the criteria and sub-criteria used for the analysis. This study’s findings add to the literature on guidelines to strategize for renewable energy adoption for the hydrogen economy in China.
Optimal Scheduling of Power Systems with High Proportions of Renewable Energy Accounting for Operational Flexibility
Jul 2023
Publication
Yi Lin,
Wei Lin,
Wei Wu and
Zhenshan Zhu
The volatility and uncertainty of high-penetration renewable energy pose significant challenges to the stability of the power system. Current research often fails to consider the insufficient system flexibility during real-time scheduling. To address this issue this paper proposes a flexibility scheduling method for high-penetration renewable energy power systems that considers flexibility index constraints. Firstly a quantification method for flexibility resources and demands is introduced. Then considering the constraint of the flexibility margin index optimization scheduling strategies for different time scales including day-ahead scheduling and intra-day scheduling are developed with the objective of minimizing total operational costs. The intra-day optimization is divided into 15 min and 1 min time scales to meet the flexibility requirements of different time scales in the power system. Finally through simulation studies the proposed strategy is validated to enhance the system’s flexibility and economic performance. The daily operating costs are reduced by 3.1% and the wind curtailment rate is reduced by 4.7%. The proposed strategy not only considers the economic efficiency of day-ahead scheduling but also ensures a sufficient margin to cope with the uncertainty of intra-day renewable energy fluctuations.
Enhancing Energy Transition through Sector Coupling: A Review of Technologies and Models
Jul 2023
Publication
In order to effectively combat the effects of global warming all sectors must actively reduce greenhouse gas emissions in a sustainable and substantial manner. Sector coupling has emerged as a critical technology that can integrate energy systems and address the temporal imbalances created by intermittent renewable energy sources. Despite its potential current sector coupling capabilities remain underutilized and energy modeling approaches face challenges in understanding the intricacies of sector coupling and in selecting appropriate modeling tools. This paper presents a comprehensive review of sector coupling technologies and their role in the energy transition with a specific focus on the integration of electricity heat/cooling and transportation as well as the importance of hydrogen in sector coupling. Additionally we conducted an analysis of 27 sector coupling models based on renewable energy sources with the goal of aiding deciders in identifying the most appropriate model for their specific modeling needs. Finally the paper highlights the importance of sector coupling in achieving climate protection goals while emphasizing the need for technological openness and market-driven conditions to ensure economically efficient implementation.
Leakage and Diffusion Characteristics of Underground Hydrogen Pipeline
Jun 2023
Publication
Soil corrosion and hydrogen embrittlement are the main factors of hydrogen pipeline failure. The gas escapes diffuses and accumulating in the soil and entering the atmosphere when leak occurs. The mechanism of gas diffusion in buried pipelines is very complicated. Mastering the evolution law of hydrogen leakage diffusion is conducive to quickly locating the leakage point and reducing the loss. The leakage model of the underground hydrogen pipeline is established in this paper. Effect of leakage hole soil type pipeline pressure pipeline diameter on hydrogen leakage diffusion were investigated. The results show that when the hydrogen pipeline leaks the hydrogen concentration increases with the increase of leakage time showing a symmetrical distribution trend. With the pipeline pressure increase hydrogen leakage speed is accelerated and longitudinal diffusion gradually becomes the dominant direction. With the leakage diameter increases hydrogen leakage per unit of time increases sharply. Hydrogen diffuses more easily in sandy soil and diffusion speed concentration and range are higher than that in clay soil. The research content provides a reference and basis for the detection and evaluation of buried hydrogen pipeline leakage.
Techno-economic Assessment of a Chemical Looping Splitting System for H2 and CO Co-generation
Feb 2022
Publication
The natural gas (NG) reforming is currently one of the low-cost methods for hydrogen production. However the mixture of H2 and CO2 in the produced gas inevitably includes CO2 and necessitates the costly CO2 separation. In this work a novel double chemical looping involving both combustion (CLC) and sorption-enhanced reforming (SE-CLR) was proposed towards the co-production of H2 and CO (CLC-SECLRHC) in two separated streams. CLC provides reactant CO2 and energy to feed SECLRHC which generates hydrogen in a higher purity as well as the calcium cycle to generate CO in a higher purity. Techno-economic assessment of the proposed system was conducted to evaluate its efficiency and economic competitiveness. Studies revealed that the optimal molar ratios of oxygen carrier (OC)/NG and steam/NG for reforming were recommended to be 1.7 and 1.0 respectively. The heat integration within CLC and SECLRHC units can be achieved by circulating hot OCs. The desired temperatures of fuel reactor (FR) and reforming reactor (RR) should be 850 °C and 600 °C respectively. The heat coupling between CLC and SECLRHC units can be realized via a jacket-type reactor and the NG split ratio for reforming and combustion was 0.53:0.47. Under the optimal conditions the H2 purity the H2 yield and the CH4 conversion efficiency were 98.76% 2.31 mol mol-1 and 97.96% respectively. The carbon and hydrogen utilization efficiency respectively were 58.60% and 72.45% in terms of the total hydrogen in both steam and NG. The exergy efficiency of the overall process reached 70.28%. In terms of the conventional plant capacity (75×103 t y-1 ) and current raw materials price (2500 $ t-1 ) the payback period can be 6.2 years and the IRR would be 11.5 demonstrating an economically feasible and risk resistant capability.
Fabrication of Highly Textured 2D SnSe Layers with Tunable Electronic Properties for Hydrogen Evolution
Jun 2021
Publication
Hydrogen is regarded to be one of the most promising renewable and clean energy sources. Finding a highly efficient and cost-effective catalyst to generate hydrogen via water splitting has become a research hotspot. Two-dimensional materials with exotic structural and electronic properties have been considered as economical alternatives. In this work 2D SnSe films with high quality of crystallinity were grown on a mica substrate via molecular beam epitaxy. The electronic property of the prepared SnSe thin films can be easily and accurately tuned in situ by three orders of magnitude through the controllable compensation of Sn atoms. The prepared film normally exhibited p-type conduction due to the deficiency of Sn in the film during its growth. First-principle calculations explained that Sn vacancies can introduce additional reactive sites for the hydrogen evolution reaction (HER) and enhance the HER performance by accelerating electron migration and promoting continuous hydrogen generation which was mirrored by the reduced Gibbs free energy by a factor of 2.3 as compared with the pure SnSe film. The results pave the way for synthesized 2D SnSe thin films in the applications of hydrogen production.
Investigation of Mixing Behavior of Hydrogen Blended to Natural Gas in Gas Network
Apr 2021
Publication
Hydrogen is of great significance for replacing fossil fuels and reducing carbon dioxide emissions. The application of hydrogen mixing with natural gas in gas network transportation not only improves the utilization rate of hydrogen energy but also reduces the cost of large-scale updating household or commercial appliance. This paper investigates the necessity of a gas mixing device for adding hydrogen to existing natural gas pipelines in the industrial gas network. A three-dimensional helical static mixer model is developed to simulate the mixing behavior of the gas mixture. In addition the model is validated with experimental results. Parametric studies are performed to investigate the effect of mixer on the mixing performance including the coefficient of variation (COV) and pressure loss. The research results show that based on the the optimum number of mixing units is three. The arrangement of the torsion angle of the mixing unit has a greater impact on the COV. When the torsion angle θ = 120◦ the COV has a minimum value of 0.66% and when the torsion angle θ = 60◦ the COV has a maximum value of 8.54%. The distance of the mixing unit has little effect on the pressure loss of the mixed gas but has a greater impact on the COV. Consecutive arrangement of the mixing units (Case A) is the best solution. Increasing the distance of the mixing unit is not effective for the gas mixing effect. Last but not least the gas mixer is optimized to improve the mixing performance.
Hydrogen Production by Water Electrolysis with Low Power and High Efficiency Based on Pre‐Magnetic Polarization
Mar 2022
Publication
In this paper a method of efficient hydrogen production using low‐power electrolysis based on pre‐magnetic polarization was proposed in order to improve the rate of hydrogen produc‐ tion by water electrolysis with reduced energy consumption molecular polarity and stress–strain characteristics of distilled water under the condition of a pre‐magnetic field. By constructing a mi‐ crophysical model of hydrogen proton energy‐level transition and a macroscopic mathematical model corresponding to magnetization vector‐polarization hydrogen proton concentration in the pre‐magnetic field the ionic conductivity electrolyte current density interelectrode voltage and hydrogen production efficiency under a varying magnetic field were qualitatively and quantita‐ tively analyzed. In addition an adjustable pre‐magnetic polarization hydrolyzing hydrogen pro‐ duction test platform was set up to verify the effectiveness of the proposed method. The repeated test results within a magnetic field strength range of 0–10000 GS showed that the conductivity of distilled water after pre‐magnetic polarization treatment increased by 2–3 times the electrolytic current density of the PEM (Proton Exchange Membrane) increased with increasing magnetic field strength the voltage between the poles continuously decreased and the hydrogen production rate was significantly improved. When the magnetic field strength reached 10000 GS the rate of hydro‐ gen production by the electrolysis of distilled water increased by 15%–20% within a certain period of time.
Operation Potential Evaluation of Multiple Hydrogen Production and Refueling Integrated Stations Under DC Interconnected Environment
Feb 2022
Publication
Hydrogen production and refueling integrated station can play an important role in the development of hydrogen transportation and fuel cell vehicles and actively promote the energy transformation. By using DC system for hydrogen production and refueling the conversion links can be reduced and the system efficiency can be effectively improved. In this paper a new scheme of DC interconnection for hydrogen production and refueling integrated station is proposed and the modular modeling and operation capability evaluation method are proposed including the characteristic analysis of integrated station the modular modeling and evaluation method for multiple integrated stations under DC interconnection. The DC interconnection system of five integrated stations is constructed and operation capability improvement of integrated stations after adopting the innovative DC interconnection scheme is analyzed. On this basis the system simulation model based on MATLAB/Simulink and physical test platform are built to verify the effectiveness of the theoretical analysis.
A Case Study Using Hydrogen Fuel Cell as Range Extender for Lithium Battery Electric Vehicle
Mar 2024
Publication
This paper presents a case study of a lithium battery and fuel cell integrated powertrain system for a renewable energy vehicle. The performance analysis includes evaluating the energy consumption of the vehicle and the efficiency of the power generation components. When driven solely by the lithium battery at average speeds of 15 km/h and 20 km/h it was observed that speed significantly influences the travel distance of the vehicle with higher speeds resulting in lower mileage. The energy efficiency rates were found to be 89.3% and 85.7% at speeds of 15 km/h and 20 km/h respectively indicating an 18.1% decrease in efficiency from low to higher speeds. When the lithium battery is solely charged by the hydrogen fuel cell the efficiency under test conditions reaches approximately 32.5%. In the “FC + B + SC” driving mode which combines the use of the lithium battery fuel cell and solar panel to power the vehicle the travel range can be extended to 50.62 km and 42.05 km respectively representing an increase of over 50% with overall efficiencies of 63.8% and 60.7% respectively. This hybrid powertrain system exhibits rapid dynamic response high energy and power density and enables longer travel distances for the renewable energy vehicle.
Towards the Rational Design of Stable Electrocatalysts for Green Hydrogen Production
Feb 2022
Publication
Now it is time to set up reliable water electrolysis stacks with active and robust electro‐ catalysts to produce green hydrogen. Compared with catalytic kinetics much less attention has been paid to catalyst stability and the weak understanding of the catalyst deactivation mechanism restricts the design of robust electrocatalysts. Herein we discuss the issues of catalysts’ stability evaluation and characterization and the degradation mechanism. The systematic understanding of the degradation mechanism would help us to formulate principles for the design of stable catalysts. Particularly we found that the dissolution rate for different 3d transition metals differed greatly: Fe dissolves 114 and 84 times faster than Co and Ni. Based on this trend we designed Fe@Ni and FeNi@Ni core‐shell structures to achieve excellent stability in a 1 A cm−2 current density as well as good catalytic activity at the same time
Optimal Configuration of the Integrated Charging Station for PV and Hydrogen Storage
Oct 2021
Publication
This paper designs the integrated charging station of PV and hydrogen storage based on the charging station. The energy storage system includes hydrogen energy storage for hydrogen production and the charging station can provide services for electric vehicles and hydrogen vehicles at the same time. To improve the independent energy supply capacity of the hybrid charging station and reduce the cost the components are reasonably configured. To minimize the configuration cost of the integrated charging station and the proportion of power purchase to the demand of the charging station the energy flow strategy of the integrated charging station is designed and the optimal configuration model of optical storage capacity is constructed. The NSGA-II algorithm optimizes the non-inferior Pareto solution set and a fuzzy comprehensive evaluation evaluates the optimal configuration.
A Review on Environmental Efficiency Evaluation of New Energy Vehicles Using Life Cycle Analysis
Mar 2022
Publication
New energy vehicles (NEVs) especially electric vehicles (EVs) address the important task of reducing the greenhouse effect. It is particularly important to measure the environmental efficiency of new energy vehicles and the life cycle analysis (LCA) model provides a comprehensive evaluation method of environmental efficiency. To provide researchers with knowledge regarding the research trends of LCA in NEVs a total of 282 related studies were counted from the Web of Science database and analyzed regarding their research contents research preferences and research trends. The conclusion drawn from this research is that the stages of energy resource extraction and collection carrier production and energy transportation maintenance and replacement are not considered to be research links. The stages of material equipment and car transportation and operation equipment settling and forms of use need to be considered in future research. Hydrogen fuel cell electric vehicles (HFCEVs) vehicle type classification the water footprint battery recovery and reuse and battery aging are the focus of further research and comprehensive evaluation combined with more evaluation methods is the direction needed for the optimization of LCA. According to the results of this study regarding EV and hybrid power vehicles (including plug-in hybrid electric vehicles (PHEV) fuel-cell electric vehicles (FCEV) hybrid electric vehicles (HEV) and extended range electric vehicles (EREV)) well-to-wheel (WTW) average carbon dioxide (CO2 ) emissions have been less than those in the same period of gasoline internal combustion engine vehicles (GICEV). However EV and hybrid electric vehicle production CO2 emissions have been greater than those during the same period of GICEV and the total CO2 emissions of EV have been less than during the same period of GICEV.
Economic and Technical Analysis of Power to Gas Factory Taking Karamay as an Example
May 2022
Publication
Power to gas (PTG) refers to the technology of converting power into energy-storage gas which can absorb excess power when there is excess power and release energy-storage gas when needed. Based on the carbon dioxide (CO2 ) emission of Karamay City in Northwest China this study designed a process flow of the CO2 absorption process and the hydrogen and CO2 methanation process in PTG technology. The results show that the efficiency of the CO2 absorption process was 91.5% and the methanation efficiency was 77.5%. The heat recovery module was set during the process and the total heat recovered was 17.85 MW. The cost of producing synthetic natural gas (SNG) in the PTG factory was 1782 USD/ton. In terms of cost the cost of hydrogen production from electrolyzed water accounted for the largest proportion. In terms of product profit the sale of pure oxygen was the largest part of the profit. At present the carbon emission reduction index profit brought by SNG production accounted for a small proportion. In the future with technological progress industrial upgrading and the improvement in the carbon trading market PTG technology is expected to become one of the ways to achieve carbon-emission-reduction targets.
Construction of Natural Gas Energy-measuring System in China: A Discussion
Feb 2022
Publication
During the 13th Five-Year Plan China's natural gas industry developed rapidly and a diversified supply and marketing pattern was formed including domestic conventional gas unconventional gas (shale gas tight sandstone gas coalbed methane etc.) coal-based synthetic natural gas imported LNG and imported pipeline gas. The gross calorific value of gas sources ranged from 34 MJ/m3 to 43 MJ/m3 and the maximum difference of calorific value between different gas sources exceeded 20%. On May 24th 2019 the National Development and Reform Commission and other three ministries/commissions jointly issued the Supervision Regulation on the Fair Access of Oil and Gas Pipeline Network Facilities and required that a natural gas energy measuring and pricing system shall be established within 24 months from the implementation date of this Regulation. In order to speed up the construction of China's natural gas energy measuring system this paper summarizes domestic achievements in the construction of natural gas energy measuring system from the aspects of value traceability and energy measurement standard and analyzes natural gas flowrate measurement technology calorific value determination technology value traceability localization intelligentization and application technology of key energy measurement equipment natural gas pipeline network energy balancing technology based on big data analysis multi-source quality tracking and monitoring technology and energy measurement standard system the need of new energy detection and measurement technology and put forward strategy for the development of natural gas measuring in China. And the following research results are obtained. First China's natural gas energy measuring system can basically meet the requirements of implementing natural gas energy measurement but it still falls behind the international leading level in terms of calibration and application of high-level flowmeter (such as 0.5 class) high-accuracy gas reference material level of calorific value reference equipment and measurement standard system and needs to be further improved. Second it is necessary for China to speed up the research and application of the localization and intelligentization technologies of key energy measurement equipment. Third natural gas pipeline network shall be equipped with measurement check method energy balancing system based on big data analysis and multi-source quality tracking and monitoring system so that the energy transmission loss index of natural gas pipeline network can be superior to the international leading level (0.10%). Fourth to realize the large-scale application of hydrogen energy and bio-energy and the mixed transportation of hydrogen bio-methane and natural gas it is necessary to carry out research on new technology and standardization of hydrogen/bio-methane blended natural gas detection and measurement.
On-Board Liquid Hydrogen Cold Energy Utilization System for a Heavy-Duty Fuel Cell Hybrid Truck
Aug 2021
Publication
In this paper a kind of on-board liquid hydrogen (LH2 ) cold energy utilization system for a heavy-duty fuel cell hybrid truck is proposed. Through this system the cold energy of LH2 is used for cooling the inlet air of a compressor and the coolant of the accessories cooling system sequentially to reduce the parasitic power including the air compressor water pump and radiator fan power. To estimate the cold energy utilization ratio and parasitic power saving capabilities of this system a model based on AMESim software was established and simulated under different ambient temperatures and fuel cell stack loads. The simulation results show that cold energy utilization ratio can keep at a high level except under extremely low ambient temperature and light load. Compared to the original LH2 system without cold energy utilization the total parasitic power consumption can be saved by up to 15% (namely 1.8 kW).
Transient Numerical Modeling and Model Predictive Control of an Industrial-scale Steam Methane Reforming Reactor
Mar 2021
Publication
A steam methane reforming reactor is a key equipment in hydrogen production and numerical analysis and process control can provide a critical insight into its reforming mechanisms and flexible operation in real engineering applications. The present paper firstly studies the transport phenomena in an industrial-scale steam methane reforming reactor by transient numerical simulations. Wall effect and local non thermal equilibrium is considered in the simulations. A temperature profile of the tube outer wall is given by user defined functions integrated into the ANSYS FLUENT software. Dynamic simulations show that the species distribution is closely related to the temperature distribution which makes the temperature of the reactor tube wall an important factor for the hydrogen production of the reformer and the thermal conductivity of the catalyst network is crucial in the heat transfer in the reactor. Besides there exists a delay of the reformer's hydrogen production when the temperature profile of the tube wall changes. Among inlet temperature inlet mass flow rate and inlet steam-to-carbon (S/C) ratio the mass flow rate is the most influencing factor for the hydrogen production. The dynamic matrix control (DMC) scheme is subsequently designed to manipulate the mole fraction of hydrogen of the outlet to the target value by setting the temperature profile trajectory of the reforming tube with time. The proportional-integral control strategy is also studied for comparison. The closed-loop simulation results show that the proposed DMC control strategy can reduce the overshoot and have a small change of the input variable. In addition the disturbances of feed disturbance can also be well rejected to assure the tracking performance indicating the superiority of the DMC controller. All the results give insight to the theoretical analysis and controller design of a steam methane reformer and demonstrate the potential of the CFD modeling in study the transport mechanism and the idea of combining CFD modelling with controller design for the real application.
The Role of Hydrogen in the Corrosion and Cracking of Steels - A Review
Oct 2021
Publication
In many processes of steel industrial including steel manufacture storage and service hydrogen could be absorbed into metallic materials and the absorbed hydrogen seriously impaired its corrosion resistance. This paper provides a comprehensive review on the effects of hydrogen on passive film anodic dissolution pitting corrosion and stress corrosion cracking and based on the review the mechanism by which hydrogen promotes corrosion of steel and subsequently leads to cracking has been discussed. It is envisaged that hydrogen harms the stability of the passive film and as a result escalates anode’s activation of steel eventually leading to pitting and stress corrosion cracking.
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