China, People’s Republic
Numerical Study on Protective Measures for a Skid-Mounted Hydrogen Refueling Station
Jan 2023
Publication
Hydrogen refueling stations are one of the key infrastructure components for the hydrogen-fueled economy. Skid-mounted hydrogen refueling stations (SHRSs) can be more easily commercialized due to their smaller footprints and lower costs compared to stationary hydrogen refueling stations. The present work modeled hydrogen explosions in a skid-mounted hydrogen refueling station to predict the overpressures for hydrogen-air mixtures and investigate the protective effects for different explosion vent layouts and protective wall distances. The results show that the explosive vents with the same vent area have similar overpressure reduction effects. The layout of the explosion vent affects the flame shape. Explosion venting can effectively reduce the inside maximum overpressure by 61.8%. The protective walls can reduce the overpressures but the protective walls should not be too close to the SHRS because high overpressures are generated inside the walls due to the confined shock waves. The protective wall with a distance of 6 m can effectively protect the surrounding people and avoid the secondary overpressure damage to the container.
Hydrogen Leakage Simulation and Risk Analysis of Hydrogen Fueling Station in China
Sep 2022
Publication
Hydrogen is a renewable energy source with various features clean carbon-free high energy density which is being recognized internationally as a “future energy.” The US the EU Japan South Korea China and other countries or regions are gradually clarifying the development position of hydrogen. The rapid development of the hydrogen energy industry requires more hydrogenation infrastructure to meet the hydrogenation need of hydrogen fuel cell vehicles. Nevertheless due to the frequent occurrence of hydrogen infrastructure accidents their safety has become an obstacle to large-scale construction. This paper analyzed five sizes (diameters of 0.068 mm 0.215 mm 0.68 mm 2.15 mm and 6.8 mm) of hydrogen leakage in the hydrogen fueling station using Quantitative Risk Assessment (QRA) and HyRAM software. The results show that unignited leaks occur most frequently; leaks caused by flanges valves instruments compressors and filters occur more frequently; and the risk indicator of thermal radiation accident and structure collapse accident caused by over-pressure exceeds the Chinese individual acceptable risk standard and the risk indicator of a thermal radiation accident and head impact accident caused by overpressure is below the Chinese standard. On the other hand we simulated the consequences of hydrogen leak from the 45 MPa hydrogen storage vessels by the physic module of HyRAM and obtained the ranges of plume dispersion jet fire radiative heat flux and unconfined overpressure. We suggest targeted preventive measures and safety distance to provide references for hydrogen fueling stations’ safe construction and operation.
A Real-Time Load Prediction Control for Fuel Cell Hybrid Vehicle
May 2022
Publication
The development of hydrogen energy is an effective solution to the energy and environmental crisis. Hydrogen fuel cells and energy storage cells as hybrid power have broad application prospects in the field of vehicle power. Energy management strategies are key technologies for fuel cell hybrid systems. The traditional optimization strategy is generally based on optimization under the global operating conditions. The purpose of this project is to develop a power allocation optimization method based on real-time load forecasting for fuel cell/lithium battery hybrid electric vehicles which does not depend on specific working conditions or causal control methods. This paper presents an energy-management algorithm based on real-time load forecasting using GRU neural networks to predict load requirements in the short time domain and then the local optimization problem for each predictive domain is solved using a method based on Pontryagin’s minimum principle (PMP). The algorithm adopts the idea of model prediction control (MPC) to transform the global optimization problem into a series of local optimization problems. The simulation results show that the proposed strategy can achieve a good fuel-saving control effect. Compared with the rule-based strategy and equivalent hydrogen consumption strategy (ECMS) the fuel consumption is lower under two typical urban conditions. In the 1800 s driving cycle under WTCL conditions the fuel consumption under the MPC-PMP strategy is 22.4% lower than that based on the ECMS strategy and 10.3% lower than the rules-based strategy. Under CTLT conditions the fuel consumption of the MPC-PMP strategy is 13.12% lower than that of the rule-based strategy and 3.01% lower than the ECMS strategy.
Roadmap to Hybrid Offshore System with Hydrogen and Power Co-generation
Sep 2021
Publication
Constrained by the expansion of the power grid the development of offshore wind farms may be hindered and begin to experience severe curtailment or restriction. The combination of hydrogen production through electrolysis and hydrogen-to-power is considered to be a potential option to achieve the goal of low-carbon and energy security. This work investigates the competitiveness of different system configurations to export hydrogen and/or electricity from offshore plants with particular emphasis on unloading the mixture of hydrogen and electricity to end-users on land. Including the levelized energy cost and net present value a comprehensive techno-economic assessment method is proposed to analyze the offshore system for five scenarios. Assuming that the baseline distance is 10 km the results show that exporting hydrogen to land through pipelines shows the best economic performance with the levelized energy cost of 3.40 $/kg. For every 10 km increase in offshore distance the net present value of the project will be reduced by 5.69 MU$ and the project benefit will be positive only when the offshore distance is less than 53.5 km. An important finding is that the hybrid system under ship transportation mode is not greatly affected by the offshore distance. Every 10% increase in the proportion of hydrogen in the range of 70%–100% can increase the net present value by 1.43–1.70 MU$ which will increase by 7.36–7.37 MU$ under pipeline transportation mode. Finally a sensitivity analysis was carried out to analyze the wind speed electricity and hydrogen prices on the economic performance of these systems.
Thermodynamics and Kinetics of Hydriding and Dehydriding Reactions in Mg-based Hydrogen Storage Materials
Oct 2021
Publication
Mg-based materials are one of the most promising hydrogen storage candidates due to their high hydrogen storage capacity environmental benignity and high Clarke number characteristics. However the limited thermodynamics and kinetic properties pose major challenges for their engineering applications. Herein we review the recent progress in improving their thermodynamics and kinetics with an emphasis on the models and the influence of various parameters in the calculated models. Subsequently the impact of alloying composite and nano-crystallization on both thermodynamics and dynamics are discussed in detail. In particular the correlation between various modification strategies and the hydrogen capacity dehydrogenation enthalpy and temperature hydriding/dehydriding rates are summarized. In addition the mechanism of hydrogen storage processes of Mg-based materials is discussed from the aspect of classical kinetic theories and microscope hydrogen transferring behavior. This review concludes with an outlook on the remaining challenge issues and prospects.
Influence of Hydrogen Environment on Fatigue Fracture Morphology of X80 Pipeline Steel
Dec 2022
Publication
The rapid development of hydrogen energy requires the use of natural gas infrastructure for hydrogen transportation. It is very important to study hydrogen-added natural gas transportation technology which is a key way to rapidly develop coal-based gas and renewable energy. This study aims to study the influence of X80 pipeline steel's fatigue performance in hydrogen environment and perform fatigue tests on notched round rod specimens under different hydrogen concentration. The experimental results show that hydrogen seriously affects the fatigue life of pipeline steel. After reaching a certain hydrogen concentration as the hydrogen concentration continues to increase the fatigue life decreases gradually. Combined with SEM analysis of fracture morphology the decrease in the size and density of the dimples reduces the displacement amplitude while the increase in the planar area increases the displacement during fatigue fracture due to accelerated crack propagation. From this study we can know the influence of hydrogen concentration on the fracture morphology of pipeline steel which provides an understanding of the effect of hydrogen on fatigue fracture morphology and a broader safety analysis.
Scenario-Based Comparative Analysis for Coupling Electricity and Hydrogen Storage in Clean Oilfield Energy Supply System
Mar 2022
Publication
In response to the objective of fully attaining carbon neutrality by 2060 people from all walks of life are pursuing low-carbon transformation. Due to the high water cut in the middle and late phases of development the oilfield’s energy consumption will be quite high and the rise in energy consumption will lead to an increase in carbon emission at the same time. As a result the traditional energy model is incapable of meeting the energy consumption requirement of high water cut oilfields in their middle and later phases of development. The present wind hydrogen coupling energy system was researched and coupled with the classic dispersed oilfield energy system to produce energy for the oilfields in this study. This study compares four future energy system models to existing ones computes the energy cost and net present value of an oilfield in Northwest China and proposes a set of economic evaluation tools for oilfield energy systems. The study’s findings indicate that scenario four provides the most economic and environmental benefits. This scenario effectively addresses the issue of high energy consumption associated with aging oilfields at this point significantly reduces carbon emissions absorbs renewable energy locally and reduces the burden on the power grid system. Finally sensitivity analysis is utilized to determine the effect of wind speed electricity cost and oilfield gas output on the system’s economic performance. The results indicate that the system developed in this study can be applied to other oilfields.
Sustainable Offshore Oil and Gas Fields Development: Techno-economic Feasibility Analysis of Wind–hydrogen–natural Gas Nexus
Jul 2021
Publication
Offshore oil and gas field development consumes quantities of electricity which is usually provided by gas turbines. In order to alleviate the emission reduction pressure and the increasing pressure of energy saving governments of the world have been promoting the reform of oil and gas fields for years. Nowadays environmentally friendly alternatives to provide electricity are hotspots such as the integration of traditional energy and renewable energy. However the determination of system with great environmental and economic benefits is still controversial. This paper proposed a wind– hydrogen–natural gas nexus (WHNGN) system for sustainable offshore oil and gas fields development. Combining the optimization model with the techno-economic evaluation model a comprehensive evaluation framework is established for techno-economic feasibility analysis. In addition to WHNGN system another two systems are designed for comparison including the traditional energy supply (TES) system and wind–natural gas nexus (WNGN) system. An offshore production platforms in Bohai Bay in China is taken as a case and the results indicate that: (i) WNGN and WHNGN systems have significant economic benefits total investment is decreased by 5190 and 5020 million $ respectively and the WHNGN system increases 4174 million $ profit; (ii) WNGN and WHNGN systems have significant environmental benefits annual carbon emission is decreased by 15 and 40.2 million kg respectively; (iii) the system can be ranked by economic benefits as follows: WHNGN >WNGN > TES; and (iV) the WHNGN system is more advantageous in areas with high hydrogen and natural gas sales prices such as China Kazakhstan Turkey India Malaysia and Indonesia.
Research on Hydrogen Consumption and Driving Range of Hydrogen Fuel Cell Vehicle under the CLTC-P Condition
Dec 2021
Publication
Hydrogen consumption and mileage are important economic indicators of fuel cell vehicles. Hydrogen consumption is the fundamental reason that restricts mileage. Since there are few quantitative studies on hydrogen consumption during actual vehicle operation the high cost of hydrogen consumption in outdoor testing makes it impossible to guarantee the accuracy of the test. Therefore this study puts forward a test method based on the hydrogen consumption of fuel cell vehicles under CLTC-P operating conditions to test the hydrogen consumption of fuel cell vehicles per 100 km. Finally the experiment shows that the mileage calculated by hydrogen consumption has a higher consistency with the actual mileage. Based on this hydrogen consumption test method the hydrogen consumption can be accurately measured and the test time and cost can be effectively reduced.
An Effective Optimisation Method for Coupled Wind–Hydrogen Power Generation Systems Considering Scalability
Jan 2023
Publication
A wind–hydrogen coupled power generation system can effectively reduce the power loss caused by wind power curtailment and further improve the ability of the energy system to accommodate renewable energy. However the feasibility and economy of deploying such a power generation system have not been validated through large‐scale practical applications and the economic comparison between regions and recommendations on construction are still lacking. In order to solve the aforementioned problems this paper establishes an economic analysis model for the wind–hydrogen coupled power generation system and proposes a linear optimisation‐based priority analysis method focusing on the major net present value for regional energy system as well as a cost priority analysis method for hydrogen production within sample power plants. The case study proves the effectiveness of the proposed analysis methods and the potential to develop wind–hydrogen coupled power generation systems in various provinces is compared based on the national wind power data in recent years. This provides recommendations for the future pilot construction and promotion of wind–hydrogen coupled power generation systems in China.
Effect of Hydrogen-blended Natural Gas on Combustion Stability and Emission of Water Heater Burner
Jun 2022
Publication
To study the effect of hydrogen-blended natural gas on the combustion stability and emission of domestic gas water heater a test system is built in this paper taking a unit of the partial premixed burner commonly used in water heaters as the object. Under the heat load of 0.7~2.3kW the changes of flame shape burner temperature and pollutant emission of natural gas with hydrogen volume ratio of 0~40% are studied with independent control of primary air supply and mixing. The results show that: with the increase of hydrogen blending ratio the inner flame height increases firstly and then reduces while the change of burner temperature is opposite. The maximum inner flame height and the minimum temperature of the burner both appear at the hydrogen blending ratio of 10~20%. It can be seen that the limit of hydrogen blending ratio which can maintain the burner operate safely and stably under rated heat load is 40% through the maximum temperature distribution on the burner surface. The CO emission in the flue gas gradually decreases with the increase of hydrogen blending ratio while the NOx emission fluctuates slightly when the hydrogen blending ratio is less than 20% but then decreases gradually.
A Review on Numerical Simulation of Hydrogen Production from Ammonia Decomposition
Jan 2023
Publication
Ammonia (NH3 ) is regarded as a promising medium of hydrogen storage due to its large hydrogen storage density decent performance on safety and moderate storage conditions. On the user side NH3 is generally required to decompose into hydrogen for utilization in fuel cells and therefore it is vital for the NH3 -based hydrogen storage technology development to study NH3 decomposition processes and improve the decomposition efficiency. Numerical simulation has become a powerful tool for analyzing the NH3 decomposition processes since it can provide a revealing insight into the heat and mass transfer phenomena and substantial guidance on further improving the decomposition efficiency. This paper reviews the numerical simulations of NH3 decomposition in various application scenarios including NH3 decomposition in microreactors coupled combustion chemical reactors solid oxide fuel cells and membrane reactors. The models of NH3 decomposition reactions in various scenarios and the heat and mass transport in the reactor are elaborated. The effects of reactor structure and operating conditions on the performance of NH3 decomposition reactor are analyzed. It can be found that NH3 decomposition in microchannel reactors is not limited by heat and mass transfer and NH3 conversion can be improved by using membrane reactors under the same conditions. Finally research prospects and opportunities are proposed in terms of model development and reactor performance improvement for NH3 decomposition.
Exergy and Exergoeconomic Analysis for the Proton Exchange Membrane Water Electrolysis under Various Operating Conditions and Design Parameters
Nov 2022
Publication
Integrating the exergy and economic analyses of water electrolyzers is the pivotal way to comprehend the interplay of system costs and improve system performance. For this a 3D numerical model based on COMSOL Multiphysics Software (version 5.6 COMSOL Stockholm Sweden) is integrated with the exergy and exergoeconomic analysis to evaluate the exergoeconomic performance of the proton exchange membrane water electrolysis (PEMWE) under different operating conditions (operating temperature cathode pressure current density) and design parameter (membrane thickness). Further the gas crossover phenomenon is investigated to estimate the impact of gas leakage on analysis reliability under various conditions and criteria. The results reveal that increasing the operating temperature or decreasing the membrane thickness improves both the efficiency and cost of hydrogen exergy while increasing the gas leakage through the membrane. Likewise raising the current density and the cathode pressure lowers the hydrogen exergy cost and improves the economic performance. The increase in exergy destroyed and hydrogen exergy cost as well as the decline in second law efficiency due to the gas crossover are more noticeable at higher pressures. As the cathode pressure rises from 1 to 30 bar at a current density of 10000 A/m2 the increase in exergy destroyed and hydrogen exergy cost as well as the decline in second law efficiency are increased by 37.6 kJ/mol 4.49 USD/GJ and 7.1% respectively. The cheapest green electricity source which is achieved using onshore wind energy and hydropower reduces hydrogen production costs and enhances economic efficiency. The growth in the hydrogen exergy cost is by about 4.23 USD/GJ for a 0.01 USD/kWh increase in electricity price at the current density of 20000 A/m2. All findings would be expected to be quite useful for researchers engaged in the design development and optimization of PEMWE.
A Review of Key Components of Hydrogen Recirculation Subsystem for Fuel Cell Vehicles
Jul 2022
Publication
Hydrogen energy and fuel cell technology are critical clean energy roads to pursue carbon neutrality. The proton exchange membrane fuel cell (PEMFC) has a wide range of commercial application prospects due to its simple structure easy portability and quick start-up. However the cost and durability of the PEMFC system are the main barriers to commercial applications of fuel cell vehicles. In this paper the core hydrogen recirculation components of fuel cell vehicles including mechanical hydrogen pumps ejectors and gas–water separators are reviewed in order to understand the problems and challenges in the simulation design and application of these components. The types and working characteristics of mechanical pumps used in PEMFC systems are summarized. Furthermore corresponding design suggestions are given based on the analysis of the design challenges of the mechanical hydrogen pump. The research on structural design and optimization of ejectors for adapting wide power ranges of PEMFC systems is analyzed. The design principle and difficulty of the gas–water separator are summarized and its application in the system is discussed. In final the integration and control of hydrogen recirculation components controlled cooperatively to ensure the stable pressure and hydrogen supply of the fuel cell under dynamic loads are reviewed.
Experimental Study on Flame Characteristics of Cryogenic Hydrogen Jet Fire
Sep 2021
Publication
In this work cryogenic hydrogen fires at fixed pressures and various initial temperatures were investigated experimentally. Flame length width heat fluxes and temperatures in down-stream regions were measured for the scenarios with 1.6-3 mm jet nozzle 106 to 273 K 2-5 barabs. The results show that the flame size is related to not only the jet nozzle diameter but also the release pressure and initial temperature. The correlations of normalized flame length and width are proposed with the stagnation pressure and the ratio of ambient and stagnation temperatures. Under constant pressure the flame size total radiative power and radiation fraction increase with the decrease of temperature due to lower choked flow velocity and higher density of cryogenic hydrogen. The correlation of radiation fraction proposed by Molina et al. at room temperature is not suitable to predict the cryogenic hydrogen jet fires. Based on piecewise polynomial law
Progress and Prospects of Hydrogen Production: Opportunities and challenges
Jan 2021
Publication
This study presents an overview of the current status of hydrogen production in relation to the global requirement for energy and resources. Subsequently it symmetrically outlines the advantages and disadvantages of various production routes including fossil fuel/biomass conversion water electrolysis microbial fermentation and photocatalysis (PC) in terms of their technologies economy energy consumption and costs. Considering the characteristics of hydrogen energy and the current infrastructure issues it highlights that onsite production is indispensable and convenient for some special occasions. Finally it briefly summarizes the current industrialization situation and presents future development and research directions such as theoretical research strengthening renewable raw material development process coupling and sustainable energy use.
Investigation on the Changes of Pressure and Temperature in High Pressure Filling of Hydrogen Storage Tank
May 2022
Publication
Hydrogen as fuel has been considered as a feasible energy carry and which offers a clean and efficient alternative for transportation. During the high pressure filling the temperature in the hydrogen storage tank (HST) may rise rapidly due to the hydrogen compression. The high temperature may lead to safety problem. Thus for fast and safely refueling the hydrogen several key factors need to be considered. In the present study by the thermodynamics theories a mathematical model is established to simulate and analyze the high pressure filling process of the storage tank for the hydrogen station. In the analysis the physical parameters of normal hydrogen are introduced to make the simulation close to the actual process. By the numerical simulation for 50 MPa compressed hydrogen tank the temperature and pressure trends during filling are obtained. The simulation results for non-adiabatic filling were compared with the theoretically calculated ones for adiabatic conditions and the simulation results for non-adiabatic filling were compared with the simulation ones for adiabatic conditions. Then the influence of working pressure initial temperature mass flow rate initial pressure and inlet temperature on the temperature rise were analyzed. This study provides a theoretical research basis for high pressure hydrogen energy storage and hydrogenation technology.
Numerical Modeling for Rapid Charging of Hydrogen Gas Vessel in Fuel Cell Vehicle
Feb 2023
Publication
As a fuel for power generation high-pressure hydrogen gas is widely used for transportation and its efficient storage promotes the development of fuel cell vehicles (FCVs). However as the filling process takes such a short time the maximum temperature in the storage tank usually undergoes a rapid increase which has become a thorny problem and poses great technical challenges to the steady operation of hydrogen FCVs. For security reasons SAE J2601/ISO 15869 regulates a maximum temperature limit of 85 ◦C in the specifications for refillable hydrogen tanks. In this paper a two-dimensional axisymmetric and a three-dimensional numerical model for fast charging of Type III 35 MPa and 70 MPa hydrogen vehicle cylinders are proposed in order to effectively evaluate the temperature rise within vehicle tanks. A modified standard k-ε turbulence model is utilized to simulate hydrogen gas charging. The equation of state for hydrogen gas is adopted with the thermodynamic properties taken from the National Institute of Standards and Technology (NIST) database taking into account the impact of hydrogen gas’ compressibility. To validate the numerical model three groups of hydrogen rapid refueling experimental data are chosen. After a detailed comparison it is found that the simulated results calculated by the developed numerical model are in good agreement with the experimental results with average temperature differences at the end time of 2.56 K 4.08 K and 4.3 K. The present study provides a foundation for in-depth investigations on the structural mechanics analysis of hydrogen gas vessels during fast refueling and may supply some technical guidance on the design of charging experiments.
Computational Investigation of Combustion, Performance, and Emissions of a Diesel-Hydrogen Dual-Fuel Engine
Feb 2023
Publication
This paper aims to expose the effect of hydrogen on the combustion performance and emissions of a high-speed diesel engine. For this purpose a three-dimensional dynamic simulation model was developed using a reasonable turbulence model and a simplified reaction kinetic mechanism was chosen based on experimental data. The results show that in the hydrogen enrichment conditions hydrogen causes complete combustion of diesel fuel and results in a 17.7% increase in work capacity. However the increase in combustion temperature resulted in higher NOx emissions. In the hydrogen substitution condition the combustion phases are significantly earlier with the increased hydrogen substitution ratio () which is not conducive to power output. However when the is 30% the CO soot and THC reach near-zero emissions. The effect of the injection timing is also studied at an HSR of 90%. When delayed by 10° IMEP improves by 3.4% compared with diesel mode and 2.4% compared with dual-fuel mode. The NOx is reduced by 53% compared with the original dual-fuel mode. This study provides theoretical guidance for the application of hydrogen in rail transportation.
Oxygen Carriers for Chemical-looping Water Splitting to Hydrogen Production: A Critical Review
Oct 2021
Publication
Chemical looping water splitting (CLWS) process using metal oxides or perovskites as oxygen carriers (OCs) is capable of producing pure H2 in an efficient simple and flexible way. The OCs are first reduced by hydrocarbon fuels and then oxidized by steam in a cyclic way. After the condensation of the gaseous mixture of steam and H2 from the oxidation step pure H2 is obtained. In recent years great efforts for CLWS have been made to improve the redox activity and stability of OCs. In this paper the development of the OCs for hydrogen production from CLWS were discussed. Effects of supports and additives on the performances of OCs were compared based on redox reactions in CLWS. Fe-based OCs with CeO2 Al2O3 ZrO2 CuO MoO3 Rh etc. are very attractive for the CLWS process. Issues and challenges for the development of OCs were analyzed.
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