China, People’s Republic
Effect of Relative Humidity on Mechanical Degradation of Medium Mn Steels
Mar 2020
Publication
Medium Mn steels have been considered as the next-generation materials for use in the automotive industry due to their excellent strength and ductility balance. To reduce the total weight and improve the safety of vehicles medium Mn steels look forward to a highly promising future. However hydrogen-induced delayed cracking is a concern for the use of high strength steels. This work is focused on the service characteristics of two kinds of medium Mn steels under different relative humidity conditions (40% 60% 80% and 100%). Under normal relative humidity (about 40%) at 25 °C the hydrogen concentration in steel is 0.4 ppm. When exposed to higher relative humidity the hydrogen concentration in steel increases slowly and reaches a stable value about 0.8 ppm. In slow strain rate tensile tests under different relative humidity conditions the tensile strength changed the hydrogen concentration increased and the elongation decreased as well thereby increasing the hydrogen embrittlement sensitivity. In other words the smaller the tensile rate applied the greater the hydrogen embrittlement sensitivity. In constant load tests under different relative humidity conditions the threshold value of the delayed cracking of M7B (‘M’ referring to Mn ‘7’ meaning the content of Mn ‘B’ denoting batch annealing) steel maintains a steady value of 0.82 σb (tensile strength). The threshold value of the delayed cracking of M10B significantly changed along with relative humidity. When relative humidity increased from 60% to 80% the threshold dropped sharply from 0.63 σb to 0.52 σb. We define 80% relative humidity as the ‘threshold humidity’ for M10B.
A Study on the Joule-Thomson Effect of During Filling Hydrogen in High Pressure Tank
Dec 2022
Publication
With the development of the hydrogen fuel cell automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogenation process of hydrogenation station. Fuel for hydrogen fuel cell vehicles comes from hydrogen refueling stations. At present the technological difficulty of hydrogenation is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. The Joule-Thomson (JT) effect occurs when high-pressure hydrogen gas passes through the valve assembly which may lead to an increase in hydrogen temperature. The JT effect is generally reflected by the JT coefficient. According to the high pressure hydrogen in the pressure reducing valve the corresponding JT coefficients were calculated by using the VDW equation RK equation SRK equation and PR equation and the expression of JT effect temperature rise was deduced which revealed the hydrogen temperature variation law in the process of reducing pressure. Make clear the relationship between charging parameters and temperature rise in the process of decompression; the flow and thermal characteristics of hydrogen in the process of decompression are revealed. This study provides basic support for experts to achieve throttling optimization of related pressure control system in hydrogen industry
Flame Acceleration and Deflagration-to-Detonation Transition in Hydrogen-Oxygen Mixture in a Channel with Triangular Obstacles
Sep 2021
Publication
Study of flame acceleration and deflagration-to-detonation transition (DDT) in obstructed channels is an important subject of research for hydrogen safety. Experiments and numerical simulations of DDT in channels equipped with triangular obstacles were conducted in this work. High-speed schlieren photography and pressure records were used to study the flame shape changes flame propagation and pressure build up in the experiments. In the simulations the fully compressible reactive Navier–Stokes equations coupled with a calibrated chemical-diffusion model for stoichiometric hydrogen-oxygen mixture were solved using a high-order numerical method. The simulations were in good agreement with the experiments. The results show that the triangular obstacles significantly promote the flame acceleration and provide conditions for the occurrence of DDT. In the early stages of flame acceleration vortices are generated in the gaps between adjacent obstacles which is the main cause for the flame roll-up and distortion. A positive feedback mechanism between the combustiongenerated flow and flame propagation results in the variations of the size and velocity of vortices. The flame-vortex interactions cause flame fragmentation and consequently rapid growth in flame surface area which further lead to flame acceleration. The initially laminar flame then develops into a turbulent flame with the creation of shocks shock-flame interactions and various flame instabilities. The continuously arranged obstacles interact with shocks and flames and help to create environments in which a detonation can develop. Both flame collision and flame-shock interaction can give rise to detonation in the channels with triangular obstacles.
Reversible Hydrogenation of AB2-type Zr–Mg–Ni–V Based Hydrogen Storage Alloys
Feb 2021
Publication
The development of hydrogen energy is hindered by the lack of high-efficiency hydrogen storage materials. To explore new high-capacity hydrogen storage alloys reversible hydrogen storage in AB2-type alloy is realized by using A or B-side elemental substitution. The substitution of small atomic-radius element Zr and Mg on A-side of YNi2 and partial substitution of large atomic-radius element V on B-side of YNi2 alloy was investigated in this study. The obtained ZrMgNi4 ZrMgNi3V and ZrMgNi2V2 alloys remained single Laves phase structure at as-annealed hydrogenated and dehydrogenated states indicating that the hydrogen-induced amorphization and disproportionation was eliminated. From ZrMgNi4 to ZrMgNi2V2 with the increase of the degree of vanadium substitution the reversible hydrogen storage capacity increased from 0.6 wt% (0.35H/M) to 1.8 wt% (1.0H/M) meanwhile the lattice stability gradually increased. The ZrMgNi2V2 alloy could absorb 1.8 wt% hydrogen in about 2 h at 300 K under 4 MPa H2 pressure and reversibly desorb the absorbed hydrogen in approximately 30 min at 473 K without complicated activation process. The prominent properties of ZrMgNi2V22 elucidate its high potential for hydrogen storage application.
Irreversible Hydrogen Embrittlement Study of B1500HS High Strength Boron Steel
Dec 2020
Publication
The reversible/irreversible recovery of mechanical properties and the microstructure characteristics of a typical hot-stamped steel B1500HS have been studied under different conditions of hydrogen permeation. Initially all tested specimens were permeated by hydrogen atoms through an electrochemical hydrogen charging scheme. Then the comparisons between different currents and charging time were performed. The influence of different storage time was compared as well. Additionally the effect of the plastic strain introduced by pre-stretching was also investigated. The experimental results showed that the negative impact of hydrogen embrittlement was altered from reversible to irreversible as the magnitude of the charging current increased. The hydrogen blistering and the hydrogen charging-induced cracks were both observed and inspected in the tested samples regarding the irreversible situation. Moreover the adverse influence of hydrogen embrittlement was enhanced by plastic pre-straining or extending the charging period. At the micro-level hydrogen charging-induced cracks generally were generated at defect locations such as the prior austenite grain boundaries and lath martensite interfaces. Particularly crack direction occurred perpendicular to the orientation of lath martensite and transgranular fracture occurred at the prior austenite grains.
Enhanced Hydrogen Storage of Alanates: Recent Progress and Future Perspectives
Feb 2021
Publication
The global energy crisis and environmental pollution have caused great concern. Hydrogen is a renewable and environmentally friendly source of energy and has potential to be a major alternative energy carrier in the future. Due to its high capacity and relatively low cost of raw materials alanate has been considered as one of the most promising candidates for hydrogen storage. Among them LiAlH4 and NaAlH4 as two representative metal alanates have attracted extensive attention. Unfortunately the high desorption temperature and sluggish kinetics restrict its practical application. In this paper the basic physical and chemical properties as well as the hydrogenation/dehydrogenation reaction mechanism of LiAlH4 and NaAlH4 are briefly reviewed. The recent progress on strategic optimizations toward tuning the thermodynamics and kinetics of the alanate including nanoscaling doping catalysts and compositing modification are emphatically discussed. Finally the coming challenges and the development prospects are also proposed in this review.
Fuel Cell Power Systems for Maritime Applications: Progress and Perspectives
Jan 2021
Publication
Fuel cells as clean power sources are very attractive for the maritime sector which is committed to sustainability and reducing greenhouse gas and atmospheric pollutant emissions from ships. This paper presents a technological review on fuel cell power systems for maritime applications from the past two decades. The available fuels including hydrogen ammonia renewable methane and methanol for fuel cells under the context of sustainable maritime transportation and their pre-processing technologies are analyzed. Proton exchange membrane molten carbonate and solid oxide fuel cells are found to be the most promising options for maritime applications once energy efficiency power capacity and sensitivity to fuel impurities are considered. The types layouts and characteristics of fuel cell modules are summarized based on the existing applications in particular industrial or residential sectors. The various research and demonstration projects of fuel cell power systems in the maritime industry are reviewed and the challenges with regard to power capacity safety reliability durability operability and costs are analyzed. Currently power capacity costs and lifetime of the fuel cell stack are the primary barriers. Coupling with batteries modularization mass production and optimized operating and control strategies are all important pathways to improve the performance of fuel cell power systems.
Improve Hydrogen Economy for Vehicular Fuel Cell System via Investigation and Control of Optimal Operating Oxygen Excess Ratio
Apr 2022
Publication
This study investigates and controls the optimal operating oxygen excess ratio (OER) for PEMFC which effectively prevents oxygen starvation and improves the hydrogen economy of proton exchange membrane fuel cells (PEMFC). Firstly the PEMFC output characteristic model and the five-order nonlinear air supply system model are established. Moreover an adaptive algebraic observer was developed to observe the partial pressure of gas in PEMFC and further reconstruct OER. Secondly to achieve the minimum hydrogen consumption under the required power the reference OER is determined by analyzing the PEMFC system output power with its minimum current. Finally the super-twisting algorithm is adopted to track reference OER. Simulation results show that the average absolute observation errors of oxygen nitrogen and cathode pressures under the Highway Fuel Economy Test are 1351.1 Pa (5.1%) 1724.2 Pa (0.9%) and 409.9 Pa (1.6%) respectively. The OER adjust average absolute error is 0.03. Compared with the commonly used fixed OER (e.g. OER of 1.5 and 2.3) the optimal OER strategy can reduce the hydrogen consumption of the PEMFC system by 5.2% and 1.8% respectively. Besides a DSP hardware in loop test is conducted to show the real-time performance of the proposed optimal method.
Life Cycle Assessment of Fuel Cell Vehicles Considering the Detailed Vehicle Components: Comparison and Scenario Analysis in China Based on Different Hydrogen Production Schemes
Aug 2019
Publication
Numerous studies concerning the life cycle assessment of fuel cell vehicles (FCVs) have been conducted. However little attention has been paid to the life cycle assessment of an FCV from the perspective of the detailed vehicle components. This work conducts the life cycle assessment of Toyota Mirai with all major components considered in a Chinese context. Both the vehicle cycle and the fuel cycle are included. Both comprehensive resources and energy consumption and comprehensive environmental emissions of the life cycles are investigated. Potential environmental impacts are further explored based on CML 2001 method. Then different hydrogen production schemes are compared to obtain the most favorable solution. To explore the potential of the electrolysis the scenario analysis of the power structure is conducted. The results show that the most mineral resources are consumed in the raw material acquisition stage the most fossil energy is consumed in the use stage and global warming potential (GWP) value is fairly high in all life cycle stages of Toyota Mirai using electrolyzed hydrogen. For hydrogen production schemes the scenario analysis indicates that simply by optimizing the power structure the environmental impact of the electrolysis remains higher than other schemes. When using the electricity from hydropower or wind power the best choice will be the electrolysis.
Instantaneous Hydrogen Production from Ammonia by Non-thermal Arc Plasma Combining with Catalyst
Jul 2021
Publication
Owing to the storage and transportation problems of hydrogen fuel exploring new methods of the realtime hydrogen production from ammonia becomes attractive. In this paper non-thermal arc plasma (NTAP) combining with NiO/Al2O3 catalyst is developed to produce hydrogen from ammonia with high efficiency and large scale. The effects of ammonia gas flow rate and discharge power on the gas temperature electron density the hydrogen production rate and energy efficiency were investigated. Experimental results show that the optical emission spectrum of NTAP working with pure ammonia medium was dominated by the atom spectrum of Hα Hβ and molecular spectrum of NH component. Under the optimum experimental condition of plasma discharge the highest energy efficiency of hydrogen production reached 783.4 L/kW·h at NH3 gas flow rate of 30 SLM. When the catalyst was added and heated by the NTAP simultaneously the energy efficiency further increased to 1080.0 L/kW·h.
Wittichenite Semiconductor of Cu3BiS3 Films for Efficient Hydrogen Evolution from Solar Driven Photoelectrochemical Water Splitting
Jun 2021
Publication
A highly efficient low-cost and environmentally friendly photocathode with long-term stability is the goal of practical solar hydrogen evolution applications. Here we found that the Cu3BiS3 film-based photocathode meets the abovementioned requirements. The Cu3BiS3-based photocathode presents a remarkable onset potential over 0.9 VRHE with excellent photoelectrochemical current densities (~7 mA/cm2 under 0 VRHE) and appreciable 10-hour long-term stability in neutral water solutions. This high onset potential of the Cu3BiS3-based photocathode directly results in a good unbiased operating photocurrent of ~1.6 mA/cm2 assisted by the BiVO4 photoanode. A tandem device of Cu3BiS3-BiVO4 with an unbiased solar-to-hydrogen conversion efficiency of 2.04% is presented. This tandem device also presents high stability over 20 hours. Ultimately a 5 × 5 cm2 large Cu3BiS3-BiVO4 tandem device module is fabricated for standalone overall solar water splitting with a long-term stability of 60 hours.
Internal Film Cooling with Discrete-Slot Injection Orifices in Hydrogen/Oxygen Engine Thrust Chambers
May 2022
Publication
In the present study a hydrogen and oxygen heat-sink engine thrust chamber and the corresponding injection faceplate with discrete slot orifices are devised to study the cooling performance near the faceplate region. Moreover a set of experiments and numerical simulations are conducted to evaluate the effects of various factors on combustion performance and film cooling efficiency. According to the obtained result the circumferential cooling efficiency has an M-shaped distribution in the near-injector region. Furthermore it has been discovered that when the film flow ratio increases so does the cooling efficiency. This is especially more pronounced in the range of 30–80 mm from the faceplate. The cooling efficiency is found to be proportional to the film flow rate ratio’s 0.4 power. Compared with the slot thickness the reduction in the slot width is more beneficial in improving the cooling efficiency and the advantage is more prominent for small film flow ratios. In addition when the amount of coolant is not enough the cooling effect of the discrete slot film orifice is better than that of the common cylindrical orifice. The present article demonstrates that setting the area ratio of the adjacent film orifices is an effective way to reduce the uneven circumferential distribution of the wall surface temperature.
Velocity Measurements of Hydrogen Jets Using the Optical Flow Method
Sep 2021
Publication
Concentration and velocity measurements are crucial for developing and validating hydrogen jet models which provide scientific bases for hydrogen safety analyses. The concentration fields have been visualized and accurately measured using laser diagnostic methods based on lase Rayleigh and Raman scattering techniques. However the velocity measurements are more challenging. Particle image velocimetry (PIV) has been commonly used for measuring velocities in turbulent flows by seeding tracer particles into the flow and assuming the particles intimately following the flow. However sometimes the particle seeding is difficult or disturbs the flow. Moreover simultaneously concentration and velocity measurements are very difficult when using PIV systems to measure the velocities. Therefore the optical flow velocimetry (OFV) method was used to resolve the velocity fields from the scalar fields or particle images of hydrogen jets. In the present work the velocity field and particle images of hydrogen jets were simulated using FLUENT with the large eddy simulation (LES) model and the particle images were then used to resolve the velocity field by the OFV method. The OFV results were compared with the CFD simulations to verify their accuracy. The results show that the OFC method was an efficient low-cost way to extract the velocity fields from particle images. The OFV method accurately located the large vortices in the flow and the velocity distribution of the high-velocity gradients regions was consistent with the CFD results. The present study lays a foundation for using the OFV method to directly resolve the velocity fields from the concentration fields of hydrogen jets measured by laser diagnostics.
Artificial Neural Network Based Optimization of a Six-step Two-bed Pressure Swing Adsorption System for Hydrogen Purification
Apr 2021
Publication
The pressure swing adsorption (PSA) system is widely applied to separate and purify hydrogen from gaseous mixtures. The extended Langmuir equation fitted from the extended Langmuir-Freundlich isotherm has been used to predict the adsorption isothermal of hydrogen and methane on the zeolite 5A adsorbent bed. A six-step two-bed PSA model for hydrogen purification is developed and validated by comparing its simulation results with other works. The effects of the adsorption pressure the P/F ratio the adsorption step time and the pressure equalization time on the performance of the hydrogen purification system are studied. A four-step two-bed PSA model is taken into consideration and the six-step PSA system shows higher about 13% hydrogen recovery than the four-step PSA system. The performance of the vacuum pressure swing adsorption (VPSA) system is compared with that of the PSA system the VPSA system shows higher hydrogen purity than the PSA system. Based on the validated PSA model a dataset has been produced to train the artificial neural network (ANN) model. The effects of the number of neurons in the hidden layer and the number of samples used for training ANN model on the predicted performance of ANN model are investigated. Then the well-trained ANN model with 6 neurons in the hidden layer is applied to predict the performance of the PSA system for hydrogen purification. Multi-objective optimization of hydrogen purification system is performed based on the trained ANN model. The artificial neural network can be considered as a very effective method for predicting and optimizing the performance of the PSA system for hydrogen purification.
Spin Pinning Effect to Reconstructed Oxyhydroxide Layer on Ferromagnetic Oxides for Enhanced Water Oxidation
Jun 2021
Publication
Producing hydrogen by water electrolysis suffers from the kinetic barriers in the oxygen evolution reaction (OER) that limits the overall efficiency. With spin-dependent kinetics in OER to manipulate the spin ordering of ferromagnetic OER catalysts (e.g. by magnetization) can reduce the kinetic barrier. However most active OER catalysts are not ferromagnetic which makes the spin manipulation challenging. In this work we report a strategy with spin pinning effect to make the spins in paramagnetic oxyhydroxides more aligned for higher intrinsic OER activity. The spin pinning effect is established in oxideFM/oxyhydroxide interface which is realized by a controlled surface reconstruction of ferromagnetic oxides. Under spin pinning simple magnetization further increases the spin alignment and thus the OER activity which validates the spin effect in rate-limiting OER step. The spin polarization in OER highly relies on oxyl radicals (O∙) created by 1st dehydrogenation to reduce the barrier for subsequent O-O coupling.
Progress and Challenges on the Thermal Management of Electrochemical Energy Conversion and Storage Technologies: Fuel Cells, Electrolysers, and Supercapacitors
Oct 2021
Publication
It is now well established that electrochemical systems can optimally perform only within a narrow range of temperature. Exposure to temperatures outside this range adversely affects the performance and lifetime of these systems. As a result thermal management is an essential consideration during the design and operation of electrochemical equipment and can heavily influence the success of electrochemical energy technologies. Recently significant attempts have been placed on the maturity of cooling technologies for electrochemical devices. Nonetheless the existing reviews on the subject have been primarily focused on battery cooling. Conversely heat transfer in other electrochemical systems commonly used for energy conversion and storage has not been subjected to critical reviews. To address this issue the current study gives an overview of the progress and challenges on the thermal management of different electrochemical energy devices including fuel cells electrolysers and supercapacitors. The physicochemical mechanisms of heat generation in these electrochemical devices are discussed in-depth. Physics of the heat transfer techniques currently employed for temperature control are then exposed and some directions for future studies are provided.
A Fundamental Viewpoint on the Hydrogen Spillover Phenomenon of Electrocatalytic Hydrogen Evolution
Jun 2021
Publication
Hydrogen spillover phenomenon of metal-supported electrocatalysts can significantly impact their activity in hydrogen evolution reaction (HER). However design of active electrocatalysts faces grand challenges due to the insufficient understandings on how to overcome this thermodynamically and kinetically adverse process. Here we theoretically profile that the interfacial charge accumulation induces by the large work function difference between metal and support (∆Φ) and sequentially strong interfacial proton adsorption construct a high energy barrier for hydrogen transfer. Theoretical simulations and control experiments rationalize that small ∆Φ induces interfacial charge dilution and relocation thereby weakening interfacial proton adsorption and enabling efficient hydrogen spillover for HER. Experimentally a series of Pt alloys-CoP catalysts with tailorable ∆Φ show a strong ∆Φ-dependent HER activity in which PtIr/CoP with the smallest ∆Φ = 0.02 eV delivers the best HER performance. These findings have conclusively identified ∆Φ as the criterion in guiding the design of hydrogen spillover-based binary HER electrocatalysts
High Performance of Biohydrogen Production in Packed-Filter Bioreactor via Optimizing Packed-Filter Position
Jul 2021
Publication
In this present investigation a packed-filter bioreactor was employed to produce hydrogen utilizing an expired soft drink as a substrate. The effects of feeding substrate concentrations ranging from 19.51 10.19 5.34 3.48 to 2.51 g total sugar/L were examined and the position of the packed filter installed in the bioreactor at dimensionless heights (h/H) of 1/4 2/4 3/4 and 4/4 was studied. The results revealed that with a substrate concentration of 20 g total sugar/L and a hydraulic retention time (HRT) of 1 h a packed filter placed at the half-height position of the bioreactor (h/H 2/4) has the optimal hydrogen production rate hydrogen yield and average biomass concentration in the bioreactor resulting in 55.70 ± 2.42 L/L/d 0.90 ± 0.06 mol H2/mol hexose and 17.86 ± 1.09 g VSS/L. When feeding substrate concentrations varied from 20 10 to 5 g total sugar/L with the packed-filter position at h/H 2/4 Clostridium sp. Clostridium tyrobutyricum and Bifidobacterium crudilactis were the predominant bacteria community. Finally it was discovered that the packed-filter bioreactor can produce stable hydrogen in high-strength organic effluent.
Controlled Biosynthesis of ZnCdS Quantum Dots with Visible-Light-Driven Photocatalytic Hydrogen Production Activity
May 2021
Publication
The development of visible-light-responsive photocatalysts with high efficiency stability and eco-friendly nature is beneficial to the large-scale application of solar hydrogen production. In this work the production of biosynthetic ternary ZnCdS photocatalysts (Eg = 2.35–2.72 eV) by sulfate-reducing bacteria (SRB) under mild conditions was carried out for the first time. The huge amount of biogenic S2− and inherent extracellular proteins (EPs) secreted by SRB are important components of rapid extracellular biosynthesis. The ternary ZnCdS QDs at different molar ratios of Zn2+and Cd2+ from 15:1 to 1:1 were monodisperse spheres with good crystallinity and average crystallite size of 6.12 nm independent of the molar ratio of Cd2+ to Zn2+. All the ZnCdS QDs had remarkable photocatalytic activity and stability for hydrogen evolution under visible light without noble metal cocatalysts. Especially ZnCdS QDs at Zn/Cd = 3:1 showed the highest H2 production activity of 3.752 mmol·h−1·g−1. This excellent performance was due to the high absorption of visible light the high specific surface area and the lower recombination rate between photoexcited electrons and holes. The adhered inherent EPs on the ZnCdS QDs slowed down the photocorrosion and improved the stability in photocatalytic hydrogen evolution. This study provides a new direction for solar hydrogen production.
Research on Carbide Characteristics and Their Influence on the Properties of Welding Joints for 2.25Cr1Mo0.25V Steel
Feb 2021
Publication
The carbide characteristics of 2.25Cr1Mo0.25V steel have an extremely important influence on the mechanical properties of welding joints. In addition hydrogen resistance behavior is crucial for steel applied in hydrogenation reactors. The carbide morphology was observed by scanning electron microscopy (SEM) and the carbide microstructure was characterized by transmission electron microscopy (TEM). Tensile and impact tests were carried out and the influence of carbides on properties was studied. A hydrogen diffusion test was carried out and the hydrogen brittleness resistance of welding metal and base metal was studied by tensile testing of hydrogenated samples to evaluate the influence of hydrogen on the mechanical properties. The research results show that the strength of the welding metal was slightly higher and the Charpy impact value was significantly lower compared to the base metal. The hydrogen embrittlement resistance of the welding metal was stronger than that of the base metal. The presence of more carbides and inclusions was the main cause of the decreased impact property and hydrogen brittleness resistance of the welding metal. These conclusions have certain reference value for designing and manufacturing hydrogenation reactors. View Full-Text
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