China, People’s Republic
Electrocatalysts for the Generation of Hydrogen, Oxygen and Synthesis Gas
Sep 2016
Publication
Water electrolysis is the most promising method for efficient production of high purity hydrogen (and oxygen) while the required power input for the electrolysis process can be provided by renewable sources (e.g. solar or wind). The thus produced hydrogen can be used either directly as a fuel or as a reducing agent in chemical processes such as in Fischer–Tropsch synthesis. Water splitting can be realized both at low temperatures (typically below 100 °C) and at high temperatures (steam water electrolysis at 500– 1000 °C) while different ionic agents can be electrochemically transferred during the electrolysis process (OH− H+ O2− ). Singular requirements apply in each of the electrolysis technologies (alkaline polymer electrolyte membrane and solid oxide electrolysis) for ensuring high electrocatalytic activity and long-term stability. The aim of the present article is to provide a brief overview on the effect of the nature and structure of the catalyst–electrode materials on the electrolyzer’s performance. Past findings and recent progress in the development of efficient anode and cathode materials appropriate for large-scale water electrolysis are presented. The current trends limitations and perspectives for future developments are summarized for the diverse electrolysis technologies of water splitting while the case of CO2/H2O co-electrolysis (for synthesis gas production) is also discussed.
Lightweight Type-IV Hydrogen Storage Vessel Boss Based on Optimal Sealing Structure
Jun 2024
Publication
The seal and weight of the Type IV hydrogen storage vessel are the key problems restricting the safety and driving range of fuel cell vehicles. The boss as a metal medium connecting the inner liner of the Type IV hydrogen storage vessel with the external pipeline affects the sealing performance of the Type IV hydrogen storage vessel and there is no academic research on the weight of the boss. Therefore according to the force characteristics of the boss this paper divides the upper and lower areas (valve column and plate). The valve column with seal optimization and light weight is manufactured with a 3D printing additive while the plate bearing and transferring the internal pressure load is manufactured by forging. Firstly a two-dimensional axisymmetric simulation model of the sealing ring was established and the effects of different compression rates on its seal performance were analyzed. Then the size and position of the sealing groove were sampled simulated and optimized based on the Latin Hypercube method and the reliability of the optimal seal structure was verified by experiments. Finally the Solid Isotropic Material with Penalization (SIMP) topology method was used to optimize the weight of the boss with optimal sealing structure and the reconstructed model was checked and analyzed. The results show that the weight of the optimized boss is reduced by 9.6%.
Coordinated Control of a Wind-Methanol-Fuel Cell System with Hydrogen Storage
Dec 2017
Publication
This paper presents a wind-methanol-fuel cell system with hydrogen storage. It can manage various energy flow to provide stable wind power supply produce constant methanol and reduce CO2 emissions. Firstly this study establishes the theoretical basis and formulation algorithms. And then computational experiments are developed with MATLAB/Simulink (R2016a MathWorks Natick MA USA). Real data are used to fit the developed models in the study. From the test results the developed system can generate maximum electricity whilst maintaining a stable production of methanol with the aid of a hybrid energy storage system (HESS). A sophisticated control scheme is also developed to coordinate these actions to achieve satisfactory system performance.
Prediction of Mixing Uniformity of Hydrogen Injection in Natural Gas Pipeline Based on a Deep Learning Model
Nov 2022
Publication
It is economical and efficient to use existing natural gas pipelines to transport hydrogen. The fast and accurate prediction of mixing uniformity of hydrogen injection in natural gas pipelines is important for the safety of pipeline transportation and downstream end users. In this study the computational fluid dynamics (CFD) method was used to investigate the hydrogen injection process in a T-junction natural gas pipeline. The coefficient of variation (COV) of a hydrogen concentration on a pipeline cross section was used to quantitatively characterize the mixing uniformity of hydrogen and natural gas. To quickly and accurately predict the COV a deep neural network (DNN) model was constructed based on CFD simulation data and the main influencing factors of the COV including flow velocity hydrogen blending ratio gas temperature flow distance and pipeline diameter ratio were taken as input nodes of the DNN model. In the model training process the effects of various parameters on the prediction accuracy of the DNN model were studied and an accurate DNN architecture was constructed with an average error of 4.53% for predicting the COV. The computational efficiency of the established DNN model was also at least two orders of magnitude faster than that of the CFD simulations for predicting the COV.
Numerical Research on Leakage Characteristics of Pure Hydrogen/Hydrogen-Blended Natural Gas in Medium- and Low-Pressure Buried Pipelines
Jun 2024
Publication
To investigate the leakage characteristics of pure hydrogen and hydrogen-blended natural gas in medium- and low-pressure buried pipelines this study establishes a three-dimensional leakage model based on Computational Fluid Dynamics (CFD). The leakage characteristics in terms of pressure velocity and concentration distribution are obtained and the effects of operational parameters ground hardening degree and leakage parameters on hydrogen diffusion characteristics are analyzed. The results show that the first dangerous time (FDT) for hydrogen leakage is substantially shorter than for natural gas emphasizing the need for timely leak detection and response. Increasing the hydrogen blending ratio accelerates the diffusion process and decreases the FDT posing greater risks for pipeline safety. The influence of soil hardening on gas diffusion is also examined revealing that harder soils can restrict gas dispersion thereby increasing localized concentrations. Additionally the relationship between gas leakage time and distance is determined aiding in the optimal placement of gas sensors and prediction of leakage timing. To ensure the safe operation of hydrogen-blended natural gas pipelines practical recommendations include optimizing pipeline operating conditions improving leak detection systems increasing pipeline burial depth and selecting materials with higher resistance to hydrogen embrittlement. These measures can mitigate risks associated with hydrogen leakage and enhance the overall safety of the pipeline infrastructure.
Research Progress on Gas Supply System of Proton Exchange Membrane Fuel Cells
Jun 2024
Publication
Proton exchange membrane fuel cells (PEMFCs) are attracting attention for their green energy-saving and high-efficiency advantages becoming one of the future development trends of renewable energy utilization. However there are still deficiencies in the gas supply system control strategy that plays a crucial role in PEMFCs which limits the rapid development and application of PEMFCs. This paper provides a comprehensive and in-depth review of the PEMFC air delivery system (ADS) and hydrogen delivery system (HDS) operations. For the ADS the advantages and disadvantages of the oxygen excess ratio (OER) oxygen pressure and their decoupling control strategies are systematically described by the following three aspects: single control hybrid control and intelligent algorithm control. Additionally the optimization strategies of the flow field or flow channel for oxygen supply speeds and distribution uniformity are compared and analyzed. For the HDS a systematic review of hydrogen recirculation control strategies purge strategies and hydrogen flow control strategies is conducted. These strategies contribute a lot to improving hydrogen utilization rates. Furthermore hydrogen supply pressure is summarized from the aspects of hybrid control and intelligent algorithm control. It is hoped to provide guidance or a reference for research on the HDS as well as the ADS control strategy and optimization strategy
Semi-Solid Forging Process of Aluminium Alloy Connecting Rods for the Hydrogen Internal Combustion Engine
Jun 2024
Publication
As an important piece of equipment for hydrogen energy application the hydrogen internal combustion engine is helpful for the realization of zero carbon emissions where the aluminum connecting rod is one of the key core components. A semi-solid forging forming process for the 7075 aluminum alloy connecting rod is proposed in this work. The influence of process parameters such as the forging ratio sustaining temperature and duration time on the microstructures of the semi-solid blank is experimentally investigated. The macroscopic morphology metallographic structure and physical properties of the connecting-rod parts are analyzed. Reasonable process parameters for preparing the semi-solid blank are obtained from the experimental results. Under the reasonable parameters the average grain size is 41.48~42.57 µm and the average shape factor is 0.80~0.81. The yield strength and tensile strength improvement ratio of the connecting rod produced by the proposed process are 47.07% and 20.89% respectively.
Hydrogen as a Transition Tool in a Fossil Fuel Resource Region: Taking China’s Coal Capital Shanxi as an Example
Aug 2023
Publication
Because of the pressure to meet carbon neutrality targets carbon reduction has become a challenge for fossil fuel resource-based regions. Even though China has become the most active country in carbon reduction its extensive energy supply and security demand make it difficult to turn away from its dependence on coal-based fossil energy. This paper analyzes the Chinese coal capital—Shanxi Province—to determine whether the green low-carbon energy transition should be focused on coal resource areas. In these locations the selection and effect of transition tools are key to ensuring that China meets its carbon reduction goal. Due to the time window of clean coal utilization the pressure of local governments and the survival demands of local high energy consuming enterprises Shanxi Province chose hydrogen as its important transition tool. A path for developing hydrogen resources has been established through lobbying and corporative influence on local and provincial governments. Based on such policy guidance Shanxi has realized hydrogen applications in large-scale industrial parks regional public transport and the iron and steel industry. This paper distinguishes between the development strategies of gray and green hydrogen. It shows that hydrogen can be an effective development model for resource-based regions as it balances economic stability and energy transition.
Recent Advances in Sustainable Hydrogen Production from Microalgae: Mechanisms, Challenges, and Future Perspectives
Jan 2024
Publication
The depletion of fossil fuel reserves has resulted from their application in the industrial and energy sectors. As a result substantial efforts have been dedicated to fostering the shift from fossil fuels to renewable energy sources via technological advancements in industrial processes. Microalgae can be used to produce biofuels such as biodiesel hydrogen and bioethanol. Microalgae are particularly suitable for hydrogen production due to their rapid growth rate ability to thrive in diverse habitats ability to resolve conflicts between fuel and food pro duction and capacity to capture and utilize atmospheric carbon dioxide. Therefore microalgae-based bio hydrogen production has attracted significant attention as a clean and sustainable fuel to achieve carbon neutrality and sustainability in nature. To this end the review paper emphasizes recent information related to microalgae-based biohydrogen production mechanisms of sustainable hydrogen production factors affecting biohydrogen production by microalgae bioreactor design and hydrogen production advanced strategies to improve efficiency of biohydrogen production by microalgae along with bottlenecks and perspectives to over come the challenges. This review aims to collate advances and new knowledge emerged in recent years for microalgae-based biohydrogen production and promote the adoption of biohydrogen as an alternative to con ventional hydrocarbon biofuels thereby expediting the carbon neutrality target that is most advantageous to the environment.
Electrolyzer Array Alternate Control Strategy Considering Wind Power Prediction
Aug 2022
Publication
Non grid connected wind power hydrogen production technology is of great significance for the large-scale comprehensive utilization of hydrogen energy and accelerating the development of clean energy. In this paper an electrolyzer power allocation and alternate control method for non grid connected wind power hydrogen production is proposed and the optimized control strategy are combined to predict the maximum wind power of certain time interval. While retaining the required data characteristics the instantaneous fluctuation of some wind power data is eliminated which provides a reliable basis for power distribution in the alternation control strategy of electrolyzer array. The case simulation verifies the effectiveness of the electrolyzer array control principle and the prediction of the maximum wind power. While ensuring the absorption effect and hydrogen production rate the service life and operation safety of the electrolyzer array are effectively improved by balancing the working state of each electrolyzer.
Risk Analysis of Fire and Explosion of Hydrogen-Gasoline Hybrid Refueling Station Based on Accident Risk Assessment Method for Industrial System
Apr 2023
Publication
Hydrogen–gasoline hybrid refueling stations can minimize construction and management costs and save land resources and are gradually becoming one of the primary modes for hydrogen refueling stations. However catastrophic consequences may be caused as both hydrogen and gasoline are flammable and explosive. It is crucial to perform an effective risk assessment to prevent fire and explosion accidents at hybrid refueling stations. This study conducted a risk assessment of the refueling area of a hydrogen–gasoline hybrid refueling station based on the improved Accident Risk Assessment Method for Industrial Systems (ARAMIS). An improved probabilistic failure model was used to make ARAMIS more applicable to hydrogen infrastructure. Additionally the accident consequences i.e. jet fires and explosions were simulated using Computational Fluid Dynamics (CFD) methods replacing the traditional empirical model. The results showed that the risk levels at the station house and the road near the refueling area were 5.80 × 10−5 and 3.37 × 10−4 respectively and both were within the acceptable range. Furthermore the hydrogen dispenser leaked and caused a jet fire and the flame ignited the exposed gasoline causing a secondary accident considered the most hazardous accident scenario. A case study was conducted to demonstrate the practicability of the methodology. This method is believed to provide trustworthy decisions for establishing safe distances from dispensers and optimizing the arrangement of the refueling area.
Progress in Energy Storage Technologies and Methods for Renewable Energy Systems Application
May 2023
Publication
This paper provides a comprehensive review of the research progress current state-ofthe-art and future research directions of energy storage systems. With the widespread adoption of renewable energy sources such as wind and solar power the discourse around energy storage is primarily focused on three main aspects: battery storage technology electricity-to-gas technology for increasing renewable energy consumption and optimal configuration technology. The paper employs a visualization tool (CiteSpace) to analyze the existing works of literature and conducts an in-depth examination of the energy storage research hotspots in areas such as electrochemical energy storage hydrogen storage and optimal system configuration. It presents a detailed overview of common energy storage models and configuration methods. Based on the reviewed articles the future development of energy storage will be more oriented toward the study of power characteristics and frequency characteristics with more focus on the stability effects brought by transient shocks. This review article compiles and assesses various energy storage technologies for reference and future research.
Energy Management Strategy Based on Dynamic Programming with Durability Extension for Fuel Cell Hybrid Tramway
Sep 2021
Publication
This paper proposes an energy management strategy for a fuel cell (FC) hybrid power system based on dynamic programming and state machine strategy which takes into account the durability of the FC and the hydrogen consumption of the system. The strategy first uses the principle of dynamic programming to solve the optimal power distribution between the FC and supercapacitor (SC) and then uses the optimization results of dynamic programming to update the threshold values in each state of the finite state machine to realize real-time management of the output power of the FC and SC. An FC/SC hybrid tramway simulation platform is established based on RTLAB real-time simulator. The compared results verify that the proposed EMS can improve the durability of the FC increase its working time in the high-efficiency range effectively reduce the hydrogen consumption and keep the state of charge in an ideal range.
Investment Estimation in the Energy and Power Sector towards Carbon Neutrality Target: A Case Study of China
Mar 2023
Publication
The transition towards low-carbon energy and power has been extensively studied by research institutions and scholars. However the investment demand during the transition process has received insufficient attention. To address this gap an energy investment estimation method is proposed in this paper which takes the unit construction costs and potential development of major technology in the energy and power sector as input. The proposed estimation method can comprehensively assess the investment demand for various energy sources in different years including coal oil natural gas biomass power and hydrogen energy. Specifically we applied this method to estimate the investment demand of China’s energy and power sector from 2020 to 2060 at five year intervals. The results indicate that China’s cumulative energy investment demand over this period is approximately 127 trillion CNY with the power sector accounting for the largest proportion at 92.35% or approximately 117 trillion CNY. The calculated cumulative investment demand is consistent with the findings of several influential research institutions providing validation for the proposed method.
Solid Air Hydrogen Liquefaction, the Missing Link of the Hydrogen Economy
Mar 2023
Publication
The most challenging aspect of developing a green hydrogen economy is long-distance oceanic transportation. Hydrogen liquefaction is a transportation alternative. However the cost and energy consumption for liquefaction is currently prohibitively high creating a major barrier to hydrogen supply chains. This paper proposes using solid nitrogen or oxygen as a medium for recycling cold energy across the hydrogen liquefaction supply chain. When a liquid hydrogen (LH2) carrier reaches its destination the regasification process of the hydrogen produces solid nitrogen or oxygen. The solid nitrogen or oxygen is then transported in the LH2 carrier back to the hydrogen liquefaction facility and used to reduce the energy consumption cooling gaseous hydrogen. As a result the energy required to liquefy hydrogen can be reduced by 25.4% using N2 and 27.3% using O2. Solid air hydrogen liquefaction (SAHL) can be the missing link for implementing a global hydrogen economy.
Overview of Hydrogen Production Technologies for Fuel Cell Utilization
Jun 2023
Publication
With rapidly depleting fossil fuels and growing environmental alarms due to their usage hydrogen as an energy vector provides a clean and sustainable solution. However the challenge lies in replacing mature fossil fuel technology with efficient and economical hydrogen production. This paper provides a technoeconomic and environmental overview of H2 production technologies. Reforming of fossil fuels is still considered as the backbone of large-scale H2 production. Whereas renewable hydrogen has technically advanced and improved its cost remains an area of concern. Finding alternative catalytic materials would reduce such costs for renewable hydrogen production. Taking a mid-term timeframe a viable scenario is replacing fossil fuels with solar hydrogen production integrated with water splitting methods or from biomass gasification. Gasification of biomass is the preferred option as it is carbon neutral and costeffective producing hydrogen at 1.77 – 2.77 $/kg of H2. Among other uses of hydrogen in industrial applications the most viable approach is to use it in hydrogen fuel cells for generating electricity. Commercialization of fuel cell technology is hindered by a lack of hydrogen infrastructure. Fuel cells and hydrogen production units should be integrated to achieve desired results. Case studies of different fuel cells and hydrogen production technologies are presented at the end of this paper depicting a viable and environmentally acceptable approach compared with fossil fuels.
Techno-Economic Assessment of a Grid-Independent Hybrid Power Plant for Co-Supplying a Remote Micro-Community with Electricity and Hydrogen
Aug 2021
Publication
This study investigates the techno-economic feasibility of an off-grid integrated solar/wind/hydrokinetic plant to co-generate electricity and hydrogen for a remote micro-community. In addition to the techno-economic viability assessment of the proposed system via HOMER (hybrid optimization of multiple energy resources) a sensitivity analysis is conducted to ascertain the impact of ±10% fluctuations in wind speed solar radiation temperature and water velocity on annual electric production unmet electricity load LCOE (levelized cost of electricity) and NPC (net present cost). For this a far-off village with 15 households is selected as the case study. The results reveal that the NPC LCOE and LCOH (levelized cost of hydrogen) of the system are equal to $333074 0.1155 $/kWh and 4.59 $/kg respectively. Technical analysis indicates that the PV system with the rated capacity of 40 kW accounts for 43.7% of total electricity generation. This portion for the wind turbine and the hydrokinetic turbine with nominal capacities of 10 kW and 20 kW equates to 23.6% and 32.6% respectively. Finally the results of sensitivity assessment show that among the four variables only a +10% fluctuation in water velocity causes a 20% decline in NPC and LCOE.
Experimental Study on the Impact of Flow Rate Strategies on the Mass Transfer Impedance of PEM Electrolyzers
May 2025
Publication
The flow rate strategies of deionized water have a significant impact on the mass transfer process of proton exchange membrane (PEM) electrolyzers which are critical for the efficient and safe operation of hydrogen production systems. Electrochemical impedance spectroscopy is an effective tool for distinguishing different kinetic processes within the electrolyzer. In this study three different Ti-felt porous transport layers (PTLs) are tested with two flow rate modes constant flow (50 mL/min) and periodic cycling flow (10 mL/min–50 mL/min–10 mL/min) to investigate the influence of flow rate strategies on the mass transfer impedance of the electrolyzer. The following observations were made: (1) For PTL with better performance the flow rate of the periodic cycling flow has little effect on its mass transfer impedance and the mass transfer impedance of the periodic circulation flow mode is not much different from that of the constant flow. (2) For PTL with poorer performance in the periodic cycling mode the mass transfer impedance at 10 mL/min is smaller than that at 50 mL/min but both are higher than the impedance under constant flow. The conclusions of this study provide a theoretical basis for the flow management of PEM electrolytic hydrogen production systems.
A Multi-State Rotational Control Strategy for Hydrogen Production Systems Based on Hybrid Electrolyzers
Apr 2025
Publication
Harnessing surplus wind and solar energy for water electrolysis boosts the efficiency of renewable energy utilization and supports the development of a low-carbon energy framework. However the intermittent and unpredictable nature of wind and solar power generation poses significant challenges to the dynamic stability and hydrogen production efficiency of electrolyzers. This study introduces a multi-state rotational control strategy for a hybrid electrolyzer system designed to produce hydrogen. Through a detailed examination of the interplay between electrolyzer power and efficiency—along with operational factors such as load range and startup/shutdown times—six distinct operational states are categorized under three modes. Taking into account the differing dynamic response characteristics of proton exchange membrane electrolyzers (PEMEL) and alkaline electrolyzers (AEL) a power-matching mechanism is developed to optimize the performance of these two electrolyzer types under varied and complex conditions. This mechanism facilitates coordinated scheduling and seamless transitions between operational states within the hybrid system. Simulation results demonstrate that compared to the traditional sequential startup and shutdown approach the proposed strategy increases hydrogen production by 10.73% for the same input power. Moreover it reduces the standard deviation and coefficient of variation in operating duration under rated conditions by 27.71 min and 47.04 respectively thereby enhancing both hydrogen production efficiency and the dynamic operational stability of the electrolyzer cluster.
Capacity Optimization Configuration Strategy for Electrochemical-hydrogen Hybrid Energy Storage Based on State-of-charge Self-recovery for Wind Power Fluctuation Smoothing
Aug 2025
Publication
To address the challenges in wind power fluctuation smoothing using electrochemical-hydrogen hybrid energy storage a SOC self-recovery-based capacity optimization is proposed. The key issues include extreme high/low SOC states of electrochemical storage due to large charge-discharge disparities and the degradation of hydrogen storage tank SOH caused by its efficiency characteristics which lead to high configuration costs. First considering grid-connection lag time and algorithm adaptability an adaptive weighted filter is designed to suppress wind power fluctuations to obtain precise active power reference values for hybrid energy storage. The active power is then allocated between electrochemical and hydrogen storage using EMD and HT. Subsequently a complementary operation strategy for electrochemical-hydrogen systems is proposed which incorporates equivalent SOC metrics to assess the overall SOC level of electrochemical storage. By defining trigger thresholds for different operational modes abnormal SOC and SOH states are eliminated. Finally a full lifecycle economic cost assessment model based on the rainflow counting method is established to evaluate the impact of different threshold settings on the operational lifespan of energy storage and the overall configuration cost. The proposed method is validated through real-data simulations demonstrating its effectiveness in optimizing hybrid storage configurations and reducing costs compared to conventional strategies.
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