Germany
A Proposal of Hydrogen Safety Technology for Decommissioning of the Fukushima Daiichi Nuclear Power Station
Mar 2025
Publication
The safe removal transportation and long-term storage of fuel debris in the decommissioning of Fukushima Daiichi is the biggest challenge facing Japan. In the nuclear power field passive autocatalytic recombiners (PARs) have become established as a technology to prevent hydrogen explosions inside the containment vessel. To utilize PAR as a measure to reduce the concentration of hydrogen generated in the fuel debris storage canister which is currently an issue it is required to perform in a sealed environment with high doses of radiation low temperature and high humidity and there are many challenges different from conventional PAR. A honeycombshaped catalyst based on automotive catalyst technology has been newly designed as a PAR and research has been conducted to solve unique problems such as high dose radiation low temperature high humidity coexistence of hydrogen and low oxygen and catalyst poisons. This paper summarizes the challenges of hydrogen generation in a sealed container the results of research and a guide to how to use the PAR for fuel debris storage canisters.
Who Is in and How? A Comprehensive Study on Stakeholder Perspectives in the Green Hydrogen Sector in Luxembourg
Oct 2025
Publication
Green hydrogen has the potential to contribute to the decarbonization of the fossil fuel industry and its development is expected to increase in the coming years. The social dynamics among the various actors in the green hydrogen sector are studied to understand their public perception. Using the technological innovation system research approach for the stakeholder analysis and the qualitative thematic analysis method for the interviews with experts this study presents an overview of the actors in the green hydrogen sector and their relations in Luxembourg. As a central European country with strategic political and geographic relevance Luxembourg offers a timely case for analyzing public perception before the large-scale implementation of green hydrogen. Observing this early stage allows for future comparative insights as the national hydrogen strategy progresses. Results show high expectations for green hydrogen in mobility and industry but concerns persist over infrastructure costs safety and public awareness. Regional stakeholders demonstrate a strong willingness to collaborate recognizing that local public acceptance still requires effort particularly in areas such as clear and inclusive communication sharing knowledge and fostering trust. These findings provide practical insights for stakeholder engagement strategies and theoretical contributions to the study of social dynamics in sustainability transitions.
Spatial Planning Policies for Export-oriented Green-hydrogen Projects in Chile, Namibia, and South Africa
Jun 2025
Publication
Export-oriented green-hydrogen projects (EOGH2P) are being developed in regions with optimal renewableenergy resources. Their reliance on economies of scale makes them land-intensive and object of spatial planning policies. However the impact of spatial planning on the development of EOGH2P remains underexplored. Drawing on the spatial planning and megaproject literatures the analysis of planning documents and expert interviews this paper analyzes how spatial planning influences the development of EOGH2P in Chile Namibia and South Africa. The three countries have developed different spatial planning approaches for EOGH2Ps and are analyzed by employing a comparative case-study design. Our findings reveal that Namibia pursues a restrictive approach South Africa a facilitative approach whereas Chile is shifting from a market-based to a restrictive approach. The respective approaches reflect different political priorities and stakeholder interests and imply diverse effects on the development of EOGH2Ps in terms of their number size shared infrastructure socioenvironmental impact and acceptance. This study underscores the need for well-designed spatial planning frameworks and provides insights for planners and stakeholders on their potential effects.
Determining the Hydrogen Conversion Rates of a Passive Catalytic Recombiner for Hydrogen Risk Mitigation
May 2025
Publication
Hydrogen can play a key role as short- and long-term energy storage solution in an energy grid with fluctuating renewable sources. In technologies using hydrogen there is always the risk of unintended leakages due to the low density of gaseous hydrogen. The risk becomes specifically high in confined areas where leaking hydrogen could easily mix with air and form flammable gas mixtures. In the maritime transportation large and congested geometries can be subject to accumulation of hydrogen. A mitigation measure for areas where venting is insufficient or even impossible is the installation of catalytic recombiners. The operational behavior can be described with numerical models which are required to optimize the location and to assess the efficiency of the mitigation solution. In the present study we established an experimental procedure in the REKO-4 facility a 5.5 m³ vessel to determine the recombination rate obtained from a recombiner. Based on the experimental data an engineering correlation was developed to be used for simulations in safety assessments.
Simulation of Hydrogen Drying via Adsorption in Offshore Hydrogen Production
Sep 2025
Publication
According to the international standard ISO 14687:2019 for hydrogen fuel quality the maximum allowable concentration of water in hydrogen for use in refueling stations and storage systems must not exceed 5 µmol/mol. Therefore an adsorption purification process following the electrolyzer is necessary. This study numerically investigates the adsorption of water and the corresponding water loading on zeolite 13X BFK based on the mass flows entering the adsorption column from three 5 MW electrolyzers coupled to a 15 MW offshore wind turbine. As the mass flow is influenced by wind speed a direct comparison between realistic wind speeds and adsorption loading is presented. The presented numerical discretization of the model also accounts for perturbations in wind speed and consequently mass flows. In addition adsorption isobars were measured for water on zeolite 13X BFK within the required pressure and temperature range. The measured data was utilized to fit parameters to the Langmuir–Freundlich isotherm.
Providing the Transport Sector in Europe with Fossil Free Energy - A Model-based Analysis under Consideration of the MENA Region
Mar 2025
Publication
For reaching the European greenhouse gas emission targets the phase-in of alternative technologies and energy carriers is crucial for all sectors. For the transport sector synthetic fuels are–next to electromobility–a promising option especially for long-distance shipping and air transport. Within this context the import of synthetic fuels from the Middle East and Northern Africa (MENA) region seems attractive due to low costs for renewable electricity in this region and low transport costs of synthetic fuels at the same time. Against this background this paper analyzes the role of the MENA region in meeting the future synthetic fuel demand in Europe using a cost-optimizing energy supply model. In this model the production storage and transport of electricity hydrogen and synthetic fuels by various technologies in both European and MENA countries in the period up to 2050 are explicitly modeled. Thereby different scenarios are analyzed to depict regional differences in investment risks: a base scenario that does not take into account regional differences in investments risks and three risk scenarios with different developments of regional investment risks. Sensitivity analyses are also carried out to derive conclusions about the robustness of results. Results show that meeting the future synthetic fuel demand in Europe to a large extent by imports from the MENA region can be an attractive option from an economic point of view. If investment risks are incorporated however lower import quotas of synthetic fuels are economically attractive for Europe: the higher generation costs are outweighed by the lower investments risks in Europe to a certain extent. Thereby investment risks outweigh other factors such as transport distance or renewable electricity generation costs in terms of exporting MENA regions and a synthetic fuel import is especially attractive from MENA countries with low investment risks. Concluding within this paper detailed export relations between MENA and EU considering investment risks were modeled for the first time. These model results should be complemented by a more in-depth analysis of the MENA countries including evaluating opportunities for local value chain development sustainability concerns (including social factors) and optimal site selection.
Method for Multi-criteria and Mission-specific Component Dimensioning for Heavy-duty Fuel Cell Trucks
May 2025
Publication
Heavy-duty fuel cell trucks are a promising approach to reduce the CO2 emissions of logistic fleets. Due to their higher powertrain energy density in comparison to battery-electric trucks they are especially suited for long-haul applications while transporting high payloads. Despite these great advantages the fleet integration of such vehicles is made difficult due to high costs and limited performance in thermally critical environmental conditions. These challenges are addressed in the European Union (EU) funded project ESCALATE which aims to demonstrate high-efficiency zero-emission heavy-duty vehicle (zHDV) powertrains that provide a range of 800 km without refueling or recharging. Powertrain components and their corresponding thermal components account for a large part of the production costs. For vehicle users higher costs are only acceptable if a significantly higher benefit can be achieved. Therefore it is important to size these components for the actual vehicle mission to avoid oversizing. In this paper an optimization method which determines the optimum component sizes for a given mission scenario under consideration of multiple criteria (e.g. costs performance and range) is presented.
Investigation on Cooling Effect of Water Sprays on Tunnel Fires of Hydrogen
Sep 2025
Publication
As one of the most promising renewable green energies hydrogen power is a popularly accepted option to drive automobiles. Commercial application of fuel cell vehicles has been started since 2015. More and more hydrogen safety concerns have been considered for years. Tunnels are an important part of traffic infrastructure with a mostly confined feature. A hydrogen leak followed possibly by a hydrogen fire is a potential accident scenario which can be triggered trivially by a car accident while hydrogen-powered vehicles operate in a tunnel. Water spray is recommended traditionally as a mitigation measure against tunnel fires. The interaction between water spray and hydrogen fire is studied by way of numerical simulations. By using the computer program of Fire Dynamics Simulator (FDS) tunnel fires of released hydrogen in different scales are simulated coupled with water droplet injections featured in different droplet sizes or varying mass flow rates. The cooling effect of spray on hot gases of hydrogen fires is apparently observed in the simulations. However in some circumstances the turbulence intensified by the water injection can prompt hydrogen combustion which is a negative side effect of the spray.
A Comprehensive Review of Sustainable Energy Systems in the Context of the German Energy Transition Part 2: Renewable Energy and Storage Technologies
Sep 2025
Publication
As a continuation of part 1 which examined the development status and system foundations of sustainable energy systems (SES) in the context of German energy transition this paper provides a comprehensive review of the core technologies enabling the development of SES. It covers recent advances in photovoltaic (PV) wind energy geo‑ thermal energy hydrogen and energy storage. Key trends include the evolution of high-efficiency solar and wind technologies intelligent control systems sector coupling through hydrogen integration and the diversification of electrochemical and mechanical storage solutions. Together these innovations are fostering a more flexible resil‑ ient and low-carbon energy infrastructure. The review further highlights the importance of system-level integration by linking generation conversion and storage to address the intermittency of renewable energy and support longterm decarbonization goals.
Model Predictive Supervisory Control for Multi-stack Electrolyzers Using Multilinear Modeling
Oct 2025
Publication
Offshore green hydrogen production lacks of flexible and scalable supervisory control approaches for multistack electrolyzers raising the need for extendable and high-performance solutions. This work presents a two-stage nonlinear model predictive control (MPC) method. First an MPC stage generates a discrete on-off electrolyzer switching decision through algebraic relaxation of a Boolean signal. The second MPC stage receives the stack’s on-off operation decision and optimizes hydrogen production. This is a novel approach for solving a mixed-integer nonlinear program (MINP) in multi-stack electrolyzer control applications. In order to realize the MPC the advantages of the implicit multilinear time-invariant (iMTI) model class are exploited for the first time for proton exchange membrane (PEM) electrolyzer models. A modular flexible and scalable framework in MATLAB is built. The tensor based iMTI model in canonical polyadic (CP) decomposed form breaks the curse of dimensionality and enables effective model composition for electrolyzers. Simulation results show an appropriate multilinear model representation of the nonlinear system dynamics in the operation region. A sensitivity analysis identified three numeric factors as decisive for the effectiveness of the MPC approach. The classic rule-based control methods Daisy Chain and Equal serve as reference. Over two weeks and under a wind power input profile the MPC strategy performs better regarding the objective of hydrogen production compared to the Daisy Chain (4.60 %) and Equal (0.43 %) power distribution controllers. As a side effect of the optimization a convergence of the degradation states is observed.
Magnetically Induced Convection Enhances Water Electrolysis in Microgravity
Aug 2025
Publication
Since the early days of space exploration the efficient production of oxygen and hydrogen via water electrolysis has been a central task for regenerative life-support systems. Water electrolysers are however challenged by the near-absence of buoyancy in microgravity resulting in hindered gas bubble detachment from electrodes and diminished electrolysis efficiencies. Here we show that a commercial neodymium magnet enhances water electrolysis with current density improvements of up to 240% in microgravity by exploiting the magnetic polarization of the electrolyte and the magnetohydrodynamic force. We demonstrate that these interactions enhance gas bubble detachment and displacement through magnetic convection and achieve passive gas–liquid phase separation. Two model magnetoelectrolytic cells a proton-exchange membrane electrolyser and a magnetohydrodynamic drive were designed to leverage these forces and produce oxygen and hydrogen at near-terrestrial efficiencies in microgravity. Overall this work highlights achievable lightweight low-maintenance and energy-efficient phase separation and electrolyser technologies to support future human spaceflight architectures.
A Game Theory Approach in Hydrogen Supply Chain Resilience: Focus on Pricing, Sourcing, and Transmission Security
Jun 2025
Publication
This study examines the pricing and assesses resilience methods in hydrogen supply chains by thoroughly analyzing two main disruption scenarios. The model examines a scenario in which a hydrogen production company depends on a Renewable Power plant (RP) for its electricity supply. Ensuring a steady and efficient hydrogen supply chain is crucial but outages at renewable power sources provide substantial obstacles to sustainability and operational continuity. Therefore in the event of disruptions at the RP the company has two options for maintaining resilience: either sourcing electricity from a Fossil fuel Power plant (FP) through a grid network to continue hydrogen production or purchasing hydrogen directly from another company and utilizing third-party transportation for delivery. Using a game theoretic approach we examine how different methods affect demand satisfaction cost implications and environmental sustainability. The study employs sensitivity analysis to evaluate the impact of different disruption probabilities on each scenario. In addition a unique sensitivity analysis is performed to examine the resilience of transmission security to withstand disruptions. This study evaluates how investments in security measures affect the strength and stability of the supply chain in various scenarios of disruption. Our research suggests that the first scenario offers greater reliability and cost-effectiveness along with a higher resilience rate compared to the second scenario. Furthermore the examination of the environmental impact shows that the first scenario has a smaller amount of CO2 emissions per kg of hydrogen. This study offers important insights for supply chain managers to optimize resilience measures hence improving reliability reducing costs and minimizing environmental effects.
Working with Uncertainty in Life cycle Costing: New Approach Applied to the Case Study on Proton Exchange Membrane Water Electrolysis
Jul 2025
Publication
Hydrogen recognized as a critical energy source requires green production methods such as proton exchange membrane water electrolysis (PEMWE) powered by renewable energy. This is a key step toward sustainable development with economic analysis playing an essential role. Life cycle costing (LCC) is commonly used to evaluate economic feasibility but traditional LCC analyses often provide a single cost outcome which limits their applicability across diverse regional contexts. To address these challenges a Python-based tool is developed in this paper integrating a bottom-up approach with net present value (NPV) calculations and Monte Carlo simulations. The tool allows users to manage uncertainty by intervening in the input data producing a range of outcomes rather than a single deterministic result thus offering greater flexibility in decision-making. Applying the tool to a 5 MW PEMWE plant in Germany the total cost of ownership (TCO) is estimated to range between €52 million and €82.5 million with hydrogen production costs between 5.5 and 11.4 €/kg H2. There is a 95% probability that actual costs fall within this range. Sensitivity analysis reveals that energy prices are the key contributors to LCC accounting for 95% of the variance in LCC while iridium membrane materials and power electronics contribute to 75% of the variation in construction-phase costs. These findings underscore the importance of renewable energy integration and circular economy strategies in reducing LCC.
IEA TCP Task 43 - Recommendations for Safety Distances Methodology for Alkaline and PEM Electrolyzers
Sep 2025
Publication
Elena Vyazmina,
Richard Chang,
Benjamin Truchot,
Katrina M. Groth,
Samantha E. Wismer,
Sebastien Quesnel,
David Torrado,
Nicholas Hart,
Thomas Jordan,
Karen Ramsey-Idem,
Deborah Houssin-Agbomson,
Simon Jallais,
Christophe Bernard,
Lucie Bouchet,
Ricardo Ariel Perez,
Lee Phillips,
Marcus Runefors,
Jerome Hocquet and
Andrei V. Tchouvelev
Currently local regulations governing hydrogen installations vary by geographical region and by country leading to discrepancies in safety and separation distance requirements for similar hydrogen systems. This work carried out in the frame of IEA TCP H2 Task 43 (IEA TCP H2 2022) aims to provide an overview of various methodologies and recommendations established for risk management and consequence assessment in the event of accidental scenarios. It focuses on a case study involving industrial electrolyzers utilizing alkaline and PEM technologies. The research incorporates lessons learned from past incidents offers recommendations for mitigation measures reviews existing methodologies and highlights areas of divergence. Additionally it proposes strategies for harmonization. The study also emphasizes the most significant scenarios and the corresponding leakage sizes
Interactions Between Gas Hydrate and Hydrogen in Nature: Laboratory Evidence of Hydrogen Incorporation
Oct 2025
Publication
Natural hydrogen is generated via serpentinization radiolysis and organic metagenesis in geological settings. After expulsion from the source and along its upward migration path the free gas may encounter hydratebearing sediments. To simulate this natural scenario CH4 hydrate and CH4 + C3H8 hydrate were synthesized at 5.0 MPa and exposed to a hydrogen-containing gas mixture. In-situ Raman spectroscopic measurements demonstrated the incorporation of H2 molecules into the hydrate phase even at a partial pressure of 0.5 MPa. Exsitu Raman spectroscopic characterization of hydrates formed from a CH4 + H2 gas mixture at 5.0 MPa confirmed the H2 inclusion within the large cavities of structure I. The results show that the interactions between H2 and the natural gas hydrate phase range from the incorporation of H2 molecules into the hydrate phase to the rapid dissociation of the gas hydrate depending on thermodynamic conditions and H2 concentration in the coexisting gas phase.
Analysis of Specific Failure Conditions in Electrified Propulsion Systems using Cryogenic Hydrogen as a Primary Energy Carrier
Aug 2025
Publication
In order to minimize emissions of the aerospace sector and thus its impact on the climate several novel concepts of propulsion systems for aircraft are being developed. Many of these concepts do not use an energy source based on the combustion of hydrocarbons but other means of energy generation and storage like hydrogen fuel cells and corresponding hydrogen storage systems. The use of hydrogen as a primary energy carrier in aircraft poses novel and different hazards when compared to conventional propulsion and fuel storage systems. The study described in the present paper identifies analyzes and evaluates failure conditions and corresponding hazards that are associated with the electrified propulsion systems. Mitigation strategies to prevent failures to occur or decrease their severity are recommended. The effects of the assessed failures on aircraft crew and occupants are classified as catastrophic hazardous or major as defined in the according Certification Specifications. Failure Conditions occurring at the aircraft system and subsystem levels are considered and their effect on the aircraft and propulsion system is assessed. The hazards identified mostly emerge due to the properties of the gaseous or liquid hydrogen. They include the flammability of gaseous hydrogen and the very low temperatures of cryogenic liquid hydrogen as well as the installation of high voltage power infrastructure and high capacity heat exchangers.
A real Assessment in the Design of a Try-Out Grid-Tied Solar PV-Green Hydrogen-Battery Storage Microgrid System for Industrial Application in South Africa
Sep 2025
Publication
The carbon emission reduction mission requires a multifaceted approach in which green hydrogen is expected to play a key role. The accelerated adoption of green hydrogen technologies is vital to this journey towards carbon neutrality by 2050. However the energy transition involving green hydrogen requires a data-driven approach to ensure that the benefits are realised. The introduction of testing sites for green hydrogen technologies will be crucial in enabling the performance testing of various components within the green hydrogen value chain. This study involves an areal assessment of a selected test site for the installation of a grid-tied solar PV-green hydrogen-battery storage microgrid system at a factory facility in South Africa. The evaluation includes a site energy audit to determine the consumption profile and an analysis of the location’s weather pattern to assess its impact on the envisaged microgrid. Lastly a design of the microgrid is conceptualised. A 39 kW photovoltaic system powers the microgrid which comprises a 22 kWh battery storage system 10 kW of electrolyser capacity an 8 kW fuel cell and an 800 L hydrogen storage capacity between 30 and 40 bars.
Sequential System for Hydrogen and Methane Production from Sucrose Wastewater: Effects of Substrate Concentration and Addition of FE2+ Ions
Oct 2025
Publication
A two-stage system is used for hydrogen (H2) and methane (CH4) production from sucrose wastewater. The H2- producing reactor is operated at pH temperature (T) and hydraulic retention time (HRT) of 5.5 35 ◦C 24 h respectively. While operating conditions of 7–8 pH 35 ◦C T and 144 h HRT are used to conduct the CH4 production stage. The effects of two different parameters as sucrose concentration (5 10 and 20 g/L) and addition of ferrous ions (60 and 120 mg/L) are investigated. Both H2 and CH4 productions are increased at high sucrose concentrations. However the optimum H2 and CH4 yields of 163.2 mL-H2/g-sucrose and 211.8 mL-CH4/g-TVS are obtained at 5 g-sucrose/L. At 5 g-sucrose/L addition of Fe2+ increases the H2 yield to 192.5 and 176.2 mLH2/g-sucrose corresponding to 60 and 120 mg-Fe2+/L respectively. Higher removal efficiencies and total energy recovery are measured using the two-stage system than the single-stage reactor.
Comprehensive Experimental Assessment of NOx Emissions in Swirling Diffusion Flames of Natural Gas-hydrogen Blends
Oct 2025
Publication
In the transformation process from fossil-fuel based to carbon-neutral combustion full or partial replacement of natural gas with hydrogen is considered in numerous industrial applications. As hydrogen flames yield significantly higher NOX emissions than natural gas flames understanding what factors influence these emissions in flames of natural gas/hydrogen blends is crucial for the retrofitting process. Our work is concerned with the simplest form of industrial retrofitting where hydrogen is injected into the natural gas line without any modifications to the burner construction while keeping the burner power constant. We provide quantifications of NOX emissions with respect to changes in hydrogen content (pure natural gas to 100% hydrogen) swirl number (S=0.6 to S=1.4) excess air ratio ( = 1 to =4.5) and air preheat (ambient air to 300 ◦C). The changes were determined in small steps and over a large range. The emission data is to be used in industrial CFD for both validation and tuning therefore Laser Doppler Velocimetry was used for precise determination of the burner inlet conditions. Key findings of the investigation include that for hydrogen flames the NOX emission index [mg/kWh] is 1.2 to 3 times larger than for pure natural gas flames at similar firing conditions. The steepest increase in NOX emissions occurs above 75% volume fraction of hydrogen in the fuel. For natural gas flames NOX emissions peak at 1.3 to 1.4 excess air while the maximum for hydrogen and natural gas/hydrogen blends lays at =1.6. NOX emissions decrease slightly as the swirl number increases but this effect is minor in comparison to the effects of hydrogen content excess air ratio and air temperature.
In-service and Repair Welding of Pressurized Hydrogen Pipelines - A Review on Current Challenges and Strategies
Aug 2025
Publication
Hydrogen is the energy carrier for a sustainable future without fossil fuels. As this requires a reliable transportation infrastructure the conversion of existing natural gas (NG) grids is an essential part of the worldwide individual national hydrogen strategies in addition to newly erected pipelines. In view of the known effect of hydrogen embrittlement the compatibility of the materials already in use (typically low-alloy steels in a wide range of strengths and thicknesses) must be investigated. Initial comprehensive studies on the hydrogen compatibility of pipeline materials indicate that these materials can be used to a certain extent. Nevertheless the material compatibility for hydrogen service is currently of great importance. However pipelines require frequent maintenance and repair work. In some cases it is necessary to carry out welding work on pipelines while they are under pressure e.g. the well-known tapping of NG grids. This in-service welding brings additional challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into two parts: (1) the possible austenitization of the inner piping material exposed to hydrogen which can lead to additional hydrogen absorption and (2) the welding itself causes an increased temperature range. Both lead to a significantly increased hydrogen solubility in the respective materials compared to room temperature. In that connection the knowledge on hot tapping on hydrogen pipelines is rare so far due to the missing service experiences. Fundamental experimental investigations are required to investigate the possible transferability of the state-of-the-art concepts from NG to hydrogen pipeline grids. This is necessary to ensure that no critical material degradation occurs due to the potentially increased hydrogen uptake. For this reason the paper introduces the state of the art in pipeline hot tapping encompassing current research projects and their individual solution strategies for the problems that may arise for future hydrogen service. Methods of material testing their limitations and possible solutions will be presented and discussed.
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