Japan

Marked degradation of tensile properties induced by plastic deformation after dynamic interactions between strain-induced martensite transformation and hydrogen has been investigated for type 316L stainless steel by hydrogen thermal desorption analysis. Upon modified hydrogen charging reported previously the amount of hydrogen desorbed in the low temperature range increases; the degradation of tensile properties induced by interactions between plastic deformation and hydrogen at 25 °C or induced by interactions between martensite transformation and hydrogen at −196 °C occurs even for the stainless steel with high resistance to hydrogen embrittlement. The hydrogen thermal desorption behavior is changed by each interaction suggesting changes in hydrogen states. For specimen fractured at 25 °C the facet-like morphology and transgranular fracture are observed on the outer part of the fracture surface. At −196 °C a quasi-cleave fracture is observed at the initiation area. Modified hydrogen charging significantly interacts both plastic deformation and martensite transformation eventually enhancing the degradation of tensile properties. Upon plastic deformation at 25° C after the interactions between martensite transformation and hydrogen by straining to 0.2 at −196 °C cracks nucleate in association with martensite formed by the interactions at −196 °C and marked degradation of tensile properties occurs. It is likely that the interactions between martensite transformation and hydrogen induce damage directly related to the degradation thereby affecting subsequent deformation. Upon dehydrogenation after the interactions between the martensite transformation and hydrogen no degradation of tensile properties is observed. The damage induced by the interactions between martensite transformation and hydrogen probably changes to harmless defects during dehydrogenation.

Among several candidates of hydrogen storage liquid hydrogen methylcyclohexane (MCH) and ammonia are considered as potential hydrogen carriers in terms of their characteristics application feasibility and economic performance. In addition as a main motor in the hydrogen introduction Japan has focused and summarized the storage methods for hydrogen into these three methods. Each of them has advantages and disadvantages compared to each other. This study focuses on the effort to analyze and clarify the potential of these three hydrogen storages especially in terms of physical characteristics energy efficiency and economic cost. Liquid hydrogen faces challenges in huge energy consumption during liquefaction and boil-off during storage. MCH has main obstacles in largely required energy in dehydrogenation. Lastly ammonia encounters high energy demand in both synthesis and decomposition (if required). In terms of energy efficiency ammonia is predicted to have the highest total energy efficiency (34–37%) followed by liquid hydrogen (30–33%) and MCH (about 25%). In addition from cost calculation ammonia with direct utilization (without decomposition) is considered to have the highest feasibility for being massively adopted as it shows the lowest cost (20–22 JPY/Nm3-H2 in 2050). However in case that highly pure hydrogen (such as for fuel cell) is demanded liquid hydrogen looks to be promising (24–25 JPY/Nm3-H2 in 2050) compared to MCH and ammonia with decomposition and purification.

We at Kawasaki have proposed a “CO2 free H2 chain” using the abundant brown coal of Australia as a hydrogen source. We developed the basic design package and finished the Front End Engineering Design (FEED) in 2014. There are not only the hazards of the processing plant system but also the characteristic hazards of a hydrogen plant system. We considered and carried out Hazard Identification (HAZID) as the most appropriate approach for safety design in this stage. This paper describes the safety design and HAZID which we practiced for the CO2-Free Hydrogen Supply Chain FEED.

Renewable energy is free abundant clean and could contribute towards a significant reduction of the global warming emissions. It is massively introduced as a source of electricity production across the globe and is expected to become the primary source of energy within the following decades. However despite the naturally replenished energy the supply is not always available. For this reason it is necessary at times of excess energy any surplus quantity to be sufficiently captured stored and later used when a deficit occurs. In this paper an overview of a backup power system operating with a hydrogen-biodiesel dual-fuel internal combustion engine is provided. The system is utilizing the organic chemical hydride method for safe hydrogen storage and transportation. The high energy content of hydrogen stored in the form of an organic hydride under ambient conditions makes it an ideal energy backup medium for large-scale and long-term applications. The research work focusses on the operation and emissions output of the dual-fuel internal combustion engine running on fully renewable fuels and the results are compared with the conventional petroleum-derived diesel engine. Biodiesel-hydrogen operation shows significant benefits in the reduction of carbon and soot emissions but deteriorates the NOx formation compared to the conventional diesel-powered engines. The operation of the engine at high loads can provide high exhaust thermal energy while alternative combustion strategies are necessary to be implemented at low load conditions for the optimum operation of the backup power system.

Interest in reducing the greenhouse gas emissions from conventional power generation has increased the focus on the potential use of hydrogen to produce electricity. Numerous life-cycle assessment (LCA) studies of hydrogen-based power generation have been published. This study reviews the technological and methodological choices made in hydrogen-based power generation LCAs. A systematic review was chosen as the research method to achieve a comprehensive and minimally biased overview of hydrogen-based power generation LCAs. Relevant articles published between 2004 and 2021 were identified by searching the Scopus and Web of Science databases. Electrolysis from renewable energy resources was the most widely considered type of hydrogen production in the LCAs analyzed. Fuel cell technology was the most common conversion equipment used in hydrogen-based electricity LCAs. A significant number of scenarios examine the use of hydrogen for energy storage and co-generation purposes. Based on qualitative analysis the methodological choices of LCAs vary between studies in terms of the functional units allocations system boundaries and life-cycle impact assessment methods chosen. These discrepancies were likely to influence the value of the environmental impact results. The findings of the reviewed LCAs could provide an environmental profile of hydrogen-based electricity systems identify hotspots drive future research define performance goals and establish a baseline for their large-scale deployment.

Polymer electrolyte membrane (PEM) fuel cells are electrochemical devices that directly convert the chemical energy stored in fuel into electrical energy with a practical conversion efficiency as high as 65%. In the past years significant progress has been made in PEM fuel cell commercialization. By 2019 there were over 19000 fuel cell electric vehicles (FCEV) and 340 hydrogen refueling stations (HRF) in the U.S. (~8000 and 44 respectively) Japan (~3600 and 112 respectively) South Korea (~5000 and 34 respectively) Europe (~2500 and 140 respectively) and China (~110 and 12 respectively). Japan South Korea and China plan to build approximately 3000 HRF stations by 2030. In 2019 Hyundai Nexo and Toyota Mirai accounted for approximately 63% and 32% of the total sales with a driving range of 380 and 312 miles and a mile per gallon (MPGe) of 65 and 67 respectively. Fundamentals of PEM fuel cells play a crucial role in the technological advancement to improve fuel cell performance/durability and reduce cost. Several key aspects for fuel cell design operational control and material development such as durability electrocatalyst materials water and thermal management dynamic operation and cold start are briefly explained in this work. Machine learning and artificial intelligence (AI) have received increasing attention in material/energy development. This review also discusses their applications and potential in the development of fundamental knowledge and correlations material selection and improvement cell design and optimization system control power management and monitoring of operation health for PEM fuel cells along with main physics in PEM fuel cells for physics-informed machine learning. The objective of this review is three fold: (1) to present the most recent status of PEM fuel cell applications in the portable stationary and transportation sectors; (2) to describe the important fundamentals for the further advancement of fuel cell technology in terms of design and control optimization cost reduction and durability improvement; and (3) to explain machine learning physics-informed deep learning and AI methods and describe their significant potentials in PEM fuel cell research and development (R&D).

Hydrogen fuel in internal combustion engine gives a very big advantage to the transportation sector especially in solving the greenhouse emission problem. However there are only few research discovered the ability of argon as a working gas in hydrogen combustion in internal combustion engine. The high temperature rises from the argon compression tend to result in heat loss problem. This research aims to study the heat loss mechanism on wall surface condition in the combustion chamber. Experiments were conducted to study the effects of different heat flux sensor locations and the effect of ignition delay on heat flux. Local heat flux measurement was collected and images were observed using high speed shadowgraph images. The ignition delay that occurred near the combustion wall will result in larger heat loss throughout the combustion process. Higher ambient pressure results in a bigger amount of heat flux value. Other fundamental characteristics were obtained and discussed which may help in contributing the local heat loss data of an argon-circulated hydrogen engine in future engine operation.

Current safety codes and technical standards related to Japanese hydrogen refueling stations (HRSs) have been established based on qualitative risk assessment and quantitative effectiveness validation of safety measures for more than ten years. In the last decade there has been significant development in the technologies and significant increment in operational experience related to HRSs. We performed a quantitative risk assessment (QRA) of the HRS model representing Japanese HRSs with the latest information in the previous study. The QRA results were obtained by summing risk contours derived from each process unit. They showed that the risk contours of 10-3 and 10-4 per year were confined within the HRS boundaries whereas those of 10-5 and 10-6 per year are still present outside the HRS boundaries. Therefore we analyzed the summation of risk contours derived from each unit and identified the largest risk scenarios outside the station. The HRS model in the previous study did not consider fire and blast protection walls which could reduce the risks outside the station. Therefore we conducted a detailed risk analysis of the identified scenarios using 3D structure modeling. The heat radiation and temperature rise of jet fire scenarios that pose the greatest risk to the physical surroundings in the HRS model were estimated in detail based on computational fluid dynamics with 3D structures including fire protection walls. Results show that the risks spreading outside the north- west- and east-side station boundaries are expected to be acceptable by incorporating the fire protection wall into the Japanese HRS model.

We had investigated feasible measures to reduce CO2 emission and came to conclusion that introduction of new fuel such as hydrogen with near zero CO2 emission is required for achieving Japan’s commitment of 80% CO2 reduction by 2050. Under this background we are proposing and aiming to realize “CO2 free hydrogen chain” utilizing Australian brown coal linked with CCS. In this chain hydrogen produced from brown coal is liquefied and transported to Japan by liquid hydrogen carrier. We have conducted feasibility study of commercial scale “CO2 free hydrogen chain” whose result shows the chain is technically and economically feasible.

Growing attention to the environmental aspect has urged the effort to reduce CO2 emission as one of the greenhouse gases. The cement industry is one of the biggest CO2 emitters in this world. Alternative fuel is one of the challenging issues in cement production due to the limited fossil fuel resources and environmental concerns. Meanwhile hydrogen (H2) has been reported as a promising non-carbon fuel with ammonia (NH3) as the main candidate for chemical storage methods. In this work an integrated system of cement production with an alternative H2-based fuel is proposed consisting of the dehydrogenation process of NH3 and the H2 combustion to provide the required thermal energy for clinker production. Different catalysts are employed and evaluated to analyze the specific energy input (SEI). The result shows that the conversion rate strongly determines the SEI with minimum SEI (3829.8 MJ t-clinker-1 ) achieved by Ni-Pt-based catalyst at a reaction temperature of 600 ºC. Compared to the conventional fuel of coal the H2-based integrated cement production system shows a significant decrease of 44% in CO2 emission due to carbon-free combustion using H2 as the fuel. The current study on the proposed integrated system of H2-based cement production also provides an initial thermodynamic analysis and basic observation for the adoption of non-carbon-based H2 including the storage system of NH3 in the cement production process.