Korea, Republic of
Comprehensive Analysis of a Full-scale Solid Oxide Fuel Cell Stack Fueled by Ammonia
Oct 2025
Publication
Ammonia represents a promising alternative fuel and hydrogen carrier for power generation due to its advantages in storage and transportation compared to those of hydrogen. However challenges persist in the direct use of ammonia in solid oxide fuel cells (SOFCs) particularly with respect to performance degradation—an issue that necessitates comprehensive investigation at the full-stack scale. This study examines a ten-cell full-size SOFC stack under various operating conditions to evaluate the viability of ammonia as a direct fuel. Experiments were conducted using pure ammonia pure hydrogen fully reformed ammonia and 50 % pre-reformed ammonia at three operating temperatures (660◦C 710 ◦C and 760 ◦C). Performance was characterized through current–voltage curves electrochemical impedance spectroscopy and continuous monitoring of residual ammonia in the exhaust using Fourier-transform infrared spectroscopy. A 200-hour durability test was performed to assess long-term stability. The results demonstrated that at temperatures of ≥ 710 ◦C ammonia-fueled SOFCs performed comparably to hydrogen-fueled configurations within typical operating ranges (0.2–0.5 A/cm2 ). The stack achieved optimal performance at 55–80 % fuel utilization. The ammonia-fueled configurations exhibited different voltage behaviors at higher fuel utilizations compared with those of the hydrogen-fueled configurations. The residual ammonia concentration in the anode off-gas remained well below the safety thresholds. Long-term testing demonstrated an initial degradation that eventually stabilized at a more sustainable rate. These findings validate ammonia as a viable fuel for SOFC stacks when operated at appropriate temperatures (≥710 ◦C) and optimal fuel utilization offering a pathway toward sustainable carbon-free ammonia energy systems.
Influence of Optimized Decarburization on Hydrogen Uptake and Aqueous Corrosion Behaviors of Ultrasong Martensitic Steel
Oct 2025
Publication
This study examined the effects of microstructural alterations by controlling the surface carbon gradient via a thermal decarburizing process on hydrogen evolution adsorption and permeation along with neutral aqueous corrosion behavior of an ultra-high-strength steel with a tensile strength of 2.4 GPa. Microstructural analyses showed that an optimized decarburizing process at 1100 ◦C led to partial transformation to ferrite without precipitating Fe3C in a marked fraction. Electrochemical impedance spectroscopy along with the permeation results revealed that there was a notable decrease in hydrogen evolution and subsurface hydrogen concentration. Moreover immersion test in a neutral aqueous condition showed slower corrosion kinetics with a comparatively uniform corroded surface indicating improved corrosion resistance. However the extent of improvement is significantly limited under non-optimized decarburizing conditions specifically when the temperature is below or above 1100 ◦C due to insufficient decarburization or the formation of coarse-spheroidized Fe3C particles accompanied by a porous subsurface layer. In particular a far greater adsorption tendency at bridge sites on Fe3C (001) in a pre-charged surface is highlighted. This study provides insight that the adjustment of the carbon gradient through an optimized annealing process can be an effective technical strategy to overcome the critical drawbacks of ultrastrong martensitic steels under hydrogen-rich or corrosive conditions.
Development of DC-DC Converters for Fuel-Cell Hybrid Power Systems in a Lift-Cruise Unmanned Aerial Vehicle
Oct 2025
Publication
Lift–cruise-type unmanned aerial vehicles (UAVs) powered by hydrogen fuel cells often integrate secondary energy storage devices to improve responsiveness to load fluctuations during different flight phases which necessitates an efficient energy management strategy that optimizes power allocation among multiple power sources. This paper presents an innovative fuel cell DC–DC converter (FDC) design for the hybrid power system of a lift–cruise-type UAV comprising a multi-stack fuel cell system and a battery. The novelty of this work lies in the development of an FDC suitable for a multi-stack fuel cell system through a dual-input single-output converter structure and a control algorithm. To integrate inputs supplied from two hydrogen fuel cell stacks into a single output a controller with a single voltage controller–dual current controller structure was applied and its performance was verified through simulations and experiments. Load balancing was maintained even under input asymmetry and fault-tolerant performance was evaluated by analyzing the FDC output waveform under a simulated single-stack input failure. Furthermore under the assumed flight scenarios the results demonstrate that stable and efficient power supply is achieved through power-supply mode switching and application of a power distribution algorithm.
Application and Research Progress of Mechanical Hydrogen Compressors in Hydrogen Refueling Stations: Structure, Performance, and Challenges
Nov 2025
Publication
The hydrogen energy industry is rapidly developing positioning hydrogen refueling stations (HRSs) as critical infrastructure for hydrogen fuel cell vehicles. Within these stations hydrogen compressors serve as the core equipment whose performance and reliability directly determine the overall system’s economy and safety. This article systematically reviews the working principles structural features and application status of mechanical hydrogen compressors with a focus on three prominent types based on reciprocating motion principles: the diaphragm compressor the hydraulically driven piston compressor and the ionic liquid compressor. The study provides a detailed analysis of performance bottlenecks material challenges thermal management issues and volumetric efficiency loss mechanisms for each compressor type. Furthermore it summarizes recent technical optimizations and innovations. Finally the paper identifies current research gaps particularly in reliability hydrogen embrittlement and intelligent control under high-temperature and high-pressure conditions. It also proposes future technology development pathways and standardization recommendations aiming to serve as a reference for further R&D and the industrialization of hydrogen compression technology.
Evaluating Greenhouse Gas Reduction Efficiency Through Hydrogen Ecosystem Implementation from a Life-Cycle Perspective
Nov 2025
Publication
With growing global demand for sustainable decarbonization hydrogen energy systems have emerged as a key pillar in achieving carbon neutrality. This study assesses the greenhouse gas (GHG) reduction efficiency of Republic of Korea’s hydrogen ecosystem from a life-cycle perspective focusing on production and utilization stages. Using empirical data—including the national hydrogen supply structure fuel cell electric vehicle (FCEV) deployment and hydrogen power generation records the analysis compares hydrogenbased systems with conventional fossil fuel systems. Results show that current hydrogen production methods mainly by-product and reforming-based hydrogen emit an average of 6.31 kg CO2-eq per kg H2 providing modest GHG benefits over low-carbon fossil fuels but enabling up to a 77% reduction when replacing high-emission sources like anthracite. In the utilization phase grey hydrogen-fueled stationary fuel cells emit more GHGs than the national grid. By contrast FCEVs demonstrate a 58.2% GHG reduction compared to internal combustion vehicles with regional variability. Importantly this study omits the distribution phase (storage and transport) due to data heterogeneity and a lack of reliable datasets which limits the comprehensiveness of the LCA. Future research should incorporate sensitivity or scenario-based analyses such as comparisons between pipeline transport and liquefied hydrogen transport to better capture distribution-phase impacts. The study concludes that the environmental benefit of hydrogen systems is highly dependent on production pathways end-use sectors and regional conditions. Strategic deployment of green hydrogen regional optimization and the explicit integration of distribution and storage in future assessments are essential to enhancing hydrogen’s contribution to national carbon neutrality goals.
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