United States
A Novel Hydrogen Supply Chain Optimization Model - Case Study of Texas and Louisiana
Jun 2024
Publication
The increasing political momentum advocating for decarbonization efforts has led many governments around the world to unveil national hydrogen strategies. Hydrogen is viewed as a potential enabler of deep decarbonization notably in hard-to-abate sectors such as the industry. A multi-modal hourly resolved linear programming model was developed to assess the infrastructure requirements of a low-carbon supply chain over a large region. It optimizes the deployment of infrastructure from 2025 up to 2050 by assessing four years: 2025 2030 2040 and 2050 and is location agnostic. The considered infrastructure encompasses several technologies for production transmission and storage. Model results illustrate supply chain requirements in Texas and Louisiana. Edge cases considering 100% electrolytic production were analyzed. Results show that by 2050 with an assumed industrial demand of 276 TWh/year Texas and Louisiana would require 62 GW of electrolyzers 102 GW of onshore wind and 32 GW of solar panels. The resulting levelized cost of hydrogen totaled $5.6–6.3/kgH2 in 2025 decreasing to $3.2–3.5/ kgH2 in 2050. Most of the electricity production occurs in Northwest Texas thanks to high capacity factors for both renewable technologies. Hydrogen is produced locally and transmitted through pipelines to demand centers around the Gulf Coast instead of electricity being transmitted for electrolytic production co-located with demand. Large-scale hydrogen storage is highly beneficial in the system to provide buffer between varying electrolytic hydrogen production and constant industrial demand requirements. In a system without low-cost storage liquid and compressed tanks are deployed and there is a significant renewable capacity overbuild to ensure greater electrolyzer capacity factors resulting in higher electricity curtailment. A system under carbon constraint sees the deployment of natural gas-derived hydrogen production. Lax carbon constraint target result in an important reliance on this production method due to its low cost while stricter targets enforce a great share of electrolytic production.
A Systematic Review: The Role of Emerging Carbon Capture and Conversion Rechnologies for Energy Transition to Clean Hydrogen
Feb 2024
Publication
The exploitation of fossil fuels in various sectors such as power and heat generation and the transportation sector has been the primary source of greenhouse gas (GHG) emissions which are the main contributors to global warming. Qatar's oil and gas sector notably contributes to CO2 emissions accounting for half of the total emissions. Globally it is essential to transition into cleaner fossil fuel production to achieve carbon neutrality on a global scale. In this paper we focus on clean hydrogen considering carbon capture to make hydrogen a viable low carbon energy alternative for the transition to clean energy. This paper systematically reviews emerging technologies in carbon capture and conversion (CCC). First the road map stated by the Intergovernmental Panel on Climate Change (IPCC) to reach carbon neutrality is discussed along with pathways to decarbonize the energy sector in Qatar. Next emerging CO2 removal technologies including physical absorption using ionic liquids chemical looping and cryogenics are explored and analyzed regarding their advancement and limitations CO2 purity scalability and prospects. The advantages limitations and efficiency of the CO2 conversion technology to value-added products are grouped into chemical (plasma catalysis electrochemical and photochemical) and biological (photosynthetic and non-photosynthetic). The paper concludes by analyzing pathways to decarbonize the energy sector in Qatar via coupling CCC technologies for low-carbon hydrogen highlighting the challenges and research gaps.
Hydrogen Impact on Transmission Pipeline Risk: Probabilistic Analysis of Failure Cases
Jan 2025
Publication
Transmission pipelines are the safest and most economical solution for long-distance hydrogen delivery. However safety and reliability issues such as hydrogen’s impact on material properties including fracture toughness and fatigue crack growth could restrict pipeline development. This impact may also increase the risk of several pipeline failure causes including excavation damage corrosion earth movement material failures and other hydrogen damage mechanisms. While many quantitative risk assessment (QRA) studies exist for natural gas pipelines limited work focuses on hydrogen pipelines; the influence of hydrogen must be considered. This work presents a systematic causal model for hydrogen pipeline failures that incorporates multiple failure causes quantifying hydrogen influence on pipeline failures and analyzing how changes in hydrogen effects or operating conditions impact multiple failure causes. According to the results (1) hydrogen has a relatively minor impact on corrosion-related failure; (2) hydrogen greatly affects crack damage (the failure probability can increase by over 1000 times); (3) excavation damage is nearly independent of hydrogen’s effects; (4) earth movement damage shows increased susceptibility (the failure probability can increase by over 10 times). The hydrogen effects change the relative susceptibility of pipelines to these failure causes therefore to implement tailored safety measures under varying operating conditions.
Total Cost of Ownership Analysis of Fuel Cell Electric Bus with Different Hydrogen Supply Alternatives
Dec 2023
Publication
In the transition to sustainable public transportation with zero-emission buses hydrogen fuel cell electric buses have emerged as a promising alternative to traditional diesel buses. However assessing their economic viability is crucial for widespread adoption. This study carries out a comprehensive examination encompassing both sensitivity and probabilistic analyses to assess the total cost of ownership (TCO) for the bus fleet and its corresponding infrastructure. It considers various hydrogen supply options encompassing on-site electrolysis on-site steam methane reforming and off-site hydrogen procurement with both gaseous and liquid delivery methods. The analysis covers critical cost elements encompassing bus acquisition costs infrastructure capital expenses and operational and maintenance costs for both buses and infrastructure. This paper conducted two distinct case studies: one involving a current small bus fleet of five buses and another focusing on a larger fleet set to launch in 2028. For the current small fleet the off-site gray hydrogen purchase with a gaseous delivery option is the most cost-effective among hydrogen alternatives but it still incurs a 26.97% higher TCO compared to diesel buses. However in the case of the expanded 2028 fleet the steam methane-reforming method without carbon capture emerges as the most likely option to attain the lowest TCO with a high probability of 99.5%. Additionally carbon emission costs were incorporated in response to the growing emphasis on environmental sustainability. The findings indicate that although diesel buses currently represent the most economical option in terms of TCO for the existing small fleet steam methane reforming with carbon capture presents a 69.2% likelihood of being the most cost-effective solution suggesting it is a strong candidate for cost efficiency for the expanded 2028 fleet. Notably substantial investments are required to increase renewable energy integration in the power grid and to enhance electrolyzer efficiency. These improvements are essential to make the electrolyzer a more competitive alternative to steam methane reforming. Overall the findings in this paper underscore the substantial impact of the hydrogen supply chain and carbon emission costs on the TCO of zero-emission buses.
Mitigating Emissions in the Global Steel Industry: Representing CCS and Hydrogen Technologies in Integrated Assessment Modelling
Dec 2023
Publication
We conduct a techno-economic assessment of two low-emissions steel production technologies and evaluate their deployment in emissions mitigation scenarios utilizing the MIT Economic Projection and Policy Analysis (EPPA) model. Specifically we assess direct reduced iron-electric arc furnace with carbon capture and storage (DRI-EAF with CCS) and H2-based direct reduced iron-electric arc furnace (H2 DRI-EAF) which utilizes low carbon hydrogen to reduce CO2 emissions. Our techno-economic analysis based on the current state of technologies found that DRI-EAF with CCS increased costs ~7% relative to the conventional steel technology. H2 DRI-EAF increased costs by ~18% when utilizing Blue hydrogen and ~79% when using Green hydrogen. The exact pathways for hydrogen production in different world regions including the extent of CCS and hydrogen deployment in steelmaking are highly speculative at this point. In illustrative scenarios using EPPA we find that using base cost assumptions switching from BF-BOF to DRI-EAF or scrap EAF can provide significant emissions mitigation within steelmaking. With further reductions in the cost of advanced steelmaking we find a greater role for DRI-EAF with CCS whereas reductions in both the cost of advanced steelmaking and hydrogen production lead to a greater role for H2 DRI-EAF. Our findings can be used to help decision-makers assess various decarbonization options and design economically efficient pathways to reduce emissions in the steel industry. Our cost evaluation can also be used to inform other energy-economic and integrated assessment models designed to provide insights about future decarbonization pathways.
The NREL Sensor Laboratory: Hydrogen Leak Detection for Large Scale Deployments
Sep 2023
Publication
The NREL Hydrogen Sensor Laboratory was commissioned in 2010 as a resource for sensor developers end-users and regulatory agencies within the national and international hydrogen community. The Laboratory continues to provide as its core capability the unbiased verification of hydrogen sensor performance to assure sensor availability and their proper use. However the mission and strategy of the NREL Sensor Laboratory has evolved to meet the needs of the growing hydrogen market. The Sensor Laboratory program has expanded to support research in conventional and alternative detection methods as hydrogen use expands to large-scale markets as envisioned by the DOE National Clean Hydrogen Strategy and Roadmap. Current research encompasses advanced methods of hydrogen leak detection including stand-off and wide area monitoring approaches for large scale and distributed applications. In addition to safety applications low-level detection strategies to support the potential environmental impacts of hydrogen and hydrogen product losses along the value chain are being explored. Many of these applications utilize detection strategies that supplement and may supplant the use of traditional point sensors. The latest results of the hydrogen detection strategy research at NREL will be presented.
Prospects of Low and Zero-carbon Renewable Fuels in 1.5-degree Net Zero Emission Actualisation by 2050: A Critical Review
Sep 2022
Publication
The Paris Climate Agreement seeks to keep global temperature increases under 2° Celsius ideally 1.5° Celsius. This goal necessitates significant emission reductions. By 2030 emissions are expected to range between 52 and 58 GtCO2e from their 2016 level of approximately 52 GtCO2e. This review paper explores a number of low and zero-carbon renewable fuels such as hydrogen green ammonia green methanol biomethane natural gas and synthetic methane (with natural gas and synthetic methane subject to CCUS both at processing and at final use) as alternative solutions for providing a way to rebalance transition paths in order to achieve the goals of the Paris Agreement while also reaping the benefits of other sustainability targets. The results show renewables will need to account for approximately 90% of total electricity generation by 2050 and approximately 25% of non-electric energy usage in buildings and industry. However low and zero-carbon renewable fuels currently only contributes about 15% to the global energy shares and it will take about 10% more capacity to reach the 2050 goal. The transportation industry will need to take important steps toward energy efficiency and fuel switching in order to achieve the 20% emission reduction. Therefore significant new commitments to efficient low-carbon alternatives will be necessary to make this enormous change. According to this paper investing in energy efficiency and lowcarbon alternative energy must rise by a factor of about five by 2050 in comparison to 2015 levels if the 1.5 °C target is to be realised.
The Case of Renewable Methane by and with Green Hydrogen as the Storage and Transport Medium for Intermittent Wind and Solar PV Energy
May 2024
Publication
Long-duration energy storage is the key challenge facing renewable energy transition in the future of well over 50% and up to 75% of primary energy supply with intermittent solar and wind electricity while up to 25% would come from biomass which requires traditional type storage. To this end chemical energy storage at grid scale in the form of fuel appears to be the ideal option for wind and solar power. Renewable hydrogen is a much-considered fuel along with ammonia. However these fuels are not only difficult to transport over long distances but they would also require totally new and prohibitively expensive infrastructure. On the other hand the existing natural gas pipeline infrastructure in developed economies can not only transmit a mixture of methane with up to 20% hydrogen without modification but it also has more than adequate long-duration storage capacity. This is confirmed by analyzing the energy economies of the USA and Germany both possessing well-developed natural gas transmission and storage systems. It is envisioned that renewable methane will be produced via well-established biological and/or chemical processes reacting green hydrogen with carbon dioxide the latter to be separated ideally from biogas generated via the biological conversion of biomass to biomethane. At the point of utilization of the methane to generate power and a variety of chemicals the released carbon dioxide would be also sequestered. An essentially net zero carbon energy system would be then become operational. The current conversion efficiency of power to hydrogen/methane to power on the order of 40% would limit the penetration of wind and solar power. Conversion efficiencies of over 75% can be attained with the on-going commercialization of solid oxide electrolysis and fuel cells for up to 75% penetration of intermittent renewable power. The proposed hydrogen/methane system would then be widely adopted because it is practical affordable and sustainable.
Water Requirements for Hydrogen Production: Assessing Future Demand and Impacts on Texas Water Resources
Jan 2025
Publication
Hydrogen is emerging as a critical component in the global energy transition providing a low-carbon alternative for sectors such as industry and transportation. This paper aims to comprehensively address water usage in hydrogen production by exploring the water demands of different production methods and their implications for water management particularly in Texas. Key variables influencing water consumption are identified and potential water demands under different hydrogen market scenarios are estimated. Using spatial analysis regions where hydrogen production may stress local water resources are identified alongside policy recommendations for sustainable water use.
Revolution in Renewables: Integration of Green Hydrogen for a Sustainable Future
Aug 2024
Publication
In recent years global efforts towards a future with sustainable energy have intensified the development of renewable energy sources (RESs) such as offshore wind solar photovoltaics (PVs) hydro and geothermal. Concurrently green hydrogen produced via water electrolysis using these RESs has been recognized as a promising solution to decarbonizing traditionally hard-to-abate sectors. Furthermore hydrogen storage provides a long-duration energy storage approach to managing the intermittency of RESs which ensures a reliable and stable electricity supply and supports electric grid operations with ancillary services like frequency and voltage regulation. Despite significant progress the hydrogen economy remains nascent with ongoing developments and persistent uncertainties in economic technological and regulatory aspects. This paper provides a comprehensive review of the green hydrogen value chain encompassing production transportation logistics storage methodologies and end-use applications while identifying key research gaps. Particular emphasis is placed on the integration of green hydrogen into both grid-connected and islanded systems with a focus on operational strategies to enhance grid resilience and efficiency over both the long and short terms. Moreover this paper draws on global case studies from pioneering green hydrogen projects to inform strategies that can accelerate the adoption and large-scale deployment of green hydrogen technologies across diverse sectors and geographies.
Digital Real-Time Simulation and Power Quality Analysis of a Hydrogen-Generating Nuclear-Renewable Integrated Energy System
Feb 2025
Publication
This paper investigates the challenges and solutions associated with integrating a hydrogen-generating nuclear-renewable integrated energy system (NR-IES) under a transactive energy framework. The proposed system directs excess nuclear power to hydrogen production during periods of low grid demand while utilizing renewables to maintain grid stability. Using digital real-time simulation (DRTS) in the Typhoon HIL 404 model the dynamic interactions between nuclear power plants electrolyzers and power grids are analyzed to mitigate issues such as harmonic distortion power quality degradation and low power factor caused by large non-linear loads. A three-phase power conversion system is modeled using the Typhoon HIL 404 model and includes a generator a variable load an electrolyzer and power filters. Active harmonic filters (AHFs) and hybrid active power filters (HAPFs) are implemented to address harmonic mitigation and reactive power compensation. The results reveal that the HAPF topology effectively balances cost efficiency and performance and significantly reduces active filter current requirements compared to AHF-only systems. During maximum electrolyzer operation at 4 MW the grid frequency dropped below 59.3 Hz without filtering; however the implementation of power filters successfully restored the frequency to 59.9 Hz demonstrating its effectiveness in maintaining grid stability. Future work will focus on integrating a deep reinforcement learning (DRL) framework with real-time simulation and optimizing real-time power dispatch thus enabling a scalable efficient NR-IES for sustainable energy markets.
Modeling Critical Enablers of Hydrogen Supply Chains for Decarbonization: Insights from Emerging Economies
Mar 2025
Publication
The current global energy environment is experiencing a substantial shift towards minimizing carbon emissions and enhancing sustainability due to persistent problems. Demand for sustainable end-to-end energy solutions has boosted green hydrogen as the solution to decarbonize the world. The current study has identified and evaluated 7 main criteria of 27 sub-criteria for enabling the hydrogen supply Chains for decarbonization using the Fuzzy DEMATEL technique. The results show that the most prominent enablers criteria under causal factors are: cluster-based approach for developing a green hub Cost and investment decisions Hydrogen trade policy and regulatory actions and Technology. The effect group factors include: Assessment of ecological concerns- Ecology effect Availability of Energy sources and Awareness and public outreach. This study offers insights to understand the dynamics of the hydrogen supply chains and its way ahead towards decarbonization and transition towards a low-carbon economy. This research helps various academic and industrial stakeholders to give pace to green hydrogen uptake as a vital decarbonization tool and act as a base for strategic and collaborative decisions for a resilient and responsible energy landscape.
Solar-driven, Highly Sustained Splitting of Seawater into Hydrogen and Oxygen Fuels
Mar 2019
Publication
Electrolysis of water to generate hydrogen fuel is an attractiverenewable energy storage technology. However grid-scale fresh-water electrolysis would put a heavy strain on vital water re-sources. Developing cheap electrocatalysts and electrodes that cansustain seawater splitting without chloride corrosion could ad-dress the water scarcity issue. Here we present a multilayer anodeconsisting of a nickel–iron hydroxide (NiFe) electrocatalyst layeruniformly coated on a nickel sulfide (NiSx) layer formed on porousNi foam (NiFe/NiSx-Ni) affording superior catalytic activity andcorrosion resistance in solar-driven alkaline seawater electrolysisoperating at industrially required current densities (0.4 to 1 A/cm2)over 1000 h. A continuous highly oxygen evolution reaction-active NiFe electrocatalyst layer drawing anodic currents towardwater oxidation and an in situ-generated polyatomic sulfate andcarbonate-rich passivating layers formed in the anode are respon-sible for chloride repelling and superior corrosion resistance of thesalty-water-splitting anode.
Everything About Hydrogen Podcast: 'Having Hydrogen for Breakfast, Lunch and Dinner'
Apr 2023
Publication
On today’s show Chris Patrick and Alicia speak with Petra Schwager from UNIDO about her work promoting global green hydrogen development with particular emphasis on the Global South.
The podcast can be found on their website.
The podcast can be found on their website.
Everything About Hydrogen Podcast: Easter Eggs
Feb 2023
Publication
On today’s episode of Everything About Hydrogen we speak with Raffi Garabedian CEO and Co-Founder of Electric Hydrogen (EH2) a deep decarbonization company pioneering new technology for low cost high efficiency fossil free hydrogen systems. By using electrolyzers many times larger than the industry standard EH2 aims to help eliminate more than 30% of global GHG emissions from difficult to electrify sectors like steel ammonia and freight.
We are excited to learn more from Raffi about the EH2 technology lessons learned by scaling First Solar and what we might expect to see next.
The podcast can be found on their website.
We are excited to learn more from Raffi about the EH2 technology lessons learned by scaling First Solar and what we might expect to see next.
The podcast can be found on their website.
Everything About Hydrogen Podcast: Reaching for the Stars
Mar 2023
Publication
Today Everything About Hydrogen had a chance to speak with Paul Barrett the CEO of Hysata and dig into what makes this electrolysis company different.
The podcast can be found on their website.
The podcast can be found on their website.
Technological Pathways for Decarbonizing Petroleum Refining
Sep 2021
Publication
This paper discusses the technical specifications of how U.S. petroleum refineries can reduce facility emissions and shift to produce low-carbon fuels for hard to abate sectors by utilizing existing innovative technologies.
Energy and Economic Advantages of Using Solar Stills for Renewable Energy-Based Multi-Generation of Power and Hydrogen for Residential Buildings
Apr 2024
Publication
The multi-generation systems with simultaneous production of power by renewable energy in addition to polymer electrolyte membrane electrolyzer and fuel cell (PEMFC-PEMEC) energy storage have become more and more popular over the past few years. The fresh water provision for PEMECs in such systems is taken into account as one of the main challenges for them where conventional desalination technologies such as reverse osmosis (RO) and mechanical vapor compression (MVC) impose high electricity consumption and costs. Taking this point into consideration as a novelty solar still (ST) desalination is applied as an alternative to RO and MVC for better techno-economic justifiability. The comparison made for a residential building complex in Hawaii in the US as the case study demonstrated much higher technical and economic benefits when using ST compared with both MVC and RO. The photovoltaic (PV) installed capacity decreased by 11.6 and 7.3 kW compared with MVC and RO while the size of the electrolyzer declined by 9.44 and 6.13% and the hydrogen storage tank became 522.1 and 319.3 m3 smaller respectively. Thanks to the considerable drop in the purchase price of components the payback period (PBP) dropped by 3.109 years compared with MVC and 2.801 years compared with RO which is significant. Moreover the conducted parametric study implied the high technical and economic viability of the system with ST for a wide range of building loads including high values.
Outlook and Challenges for Hydrogen Storage in Nanoporous Materials
Feb 2016
Publication
Darren P. Broom,
Colin Webb,
Katherine Hurst,
P. A. Parilla,
Thomas Gennett,
C. M. Brown,
Renju Zacharia,
E. Tylianakis,
E. Klontzas,
George E. Froudakis,
Th. A. Steriotis,
Pantelis N. Trikalitis,
Donald L. Anton,
B. Hardy,
David A. Tamburello,
Claudio Corgnale,
B. A. van Hassel,
D. Cossement,
Richard Chahine and
Michael Hirscher
Considerable progress has been made recently in the use of nanoporous materials for hydrogen storage. In this article the current status of the field and future challenges are discussed ranging from important open fundamental questions such as the density and volume of the adsorbed phase and its relationship to overall storage capacity to the development of new functional materials and complete storage system design. With regard to fundamentals the use of neutron scattering to study adsorbed H2 suitable adsorption isotherm equations and the accurate computational modelling and simulation of H2 adsorption are discussed. The new materials covered include flexible metal–organic frameworks core–shell materials and porous organic cage compounds. The article concludes with a discussion of the experimental investigation of real adsorptive hydrogen storage tanks the improvement in the thermal conductivity of storage beds and new storage system concepts and designs.
A Flexible Techno-economic Analysis Tool for Regional Hydrogen Hubs - A Case Study for Ireland
Apr 2023
Publication
The increasing urgency with which climate change must be addressed has led to an unprecedented level of interest in hydrogen as a clean energy carrier. Much of the analysis of hydrogen until this point has focused predominantly on hydrogen production. This paper aims to address this by developing a flexible techno-economic analysis (TEA) tool that can be used to evaluate the potential of future scenarios where hydrogen is produced stored and distributed within a region. The tool takes a full year of hourly data for renewables availability and dispatch down (the sum of curtailment and constraint) wholesale electricity market prices and hydrogen demand as well as other user-defined inputs and sizes electrolyser capacity in order to minimise cost. The model is applied to a number of case studies on the island of Ireland which includes Ireland and Northern Ireland. For the scenarios analysed the overall LCOH ranges from V2.75e3.95/kgH2. Higher costs for scenarios without access to geological storage indicate the importance of cost-effective storage to allow flexible hydrogen production to reduce electricity costs whilst consistently meeting a set demand.
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