Marine Hydrogen Pressure Reducing Valves: A Review on Multi-Physics Coupling, Flow Dynamics, and Structural Optimization for Ship-Borne Storage Systems

As a zero-carbon energy carrier, hydrogen is playing an increasingly vital role in the decarbonization of maritime transportation. The hydrogen pressure reducing valve (PRV) is a core component of ship-borne hydrogen storage systems, directly influencing the safety, efficiency, and reliability of hydrogen-powered vessels. However, the marine environment— characterized by persistent vibrations, salt spray corrosion, and temperature fluctuations— poses significant challenges to PRV performance, including material degradation, flow instability, and reduced operational lifespan. This review comprehensively summarizes and analyzes recent advances in the study of high-pressure hydrogen PRVs for marine applications, with a focus on transient flow dynamics, turbulence and compressible flow characteristics, multi-stage throttling strategies, and valve core geometric optimization. Through a systematic review of theoretical modeling, numerical simulations, and experimental studies, we identify key bottlenecks such as multi-physics coupling effects under extreme conditions and the lack of marine-adapted validation frameworks. Finally, we conducted a preliminary discussion on future research directions, covering aspects such as the construction of coupled multi-physics field models, the development of marine environment simulation experimental platforms, the research on new materials resistant to vibration and corrosion, and the establishment of a standardized testing system. This review aims to provide fundamental references and technical development ideas for the research and development of high-performance marine hydrogen pressure reducing valves, with the expectation of facilitating the safe and efficient application and promotion of hydrogen-powered shipping technology worldwide.