Dispersion of High-Pressure Hydrogen Jets in Open-Top and Indoor Environments: Effects of Leak Geometry and Pressure

Hydrogen leakage is a critical safety concern for high-pressure storage systems, where orifice geometry significantly influences dispersion and risk. Previous studies on leakage and diffusion have mostly focused on closed or semi-closed environments, while thorough exploration has been conducted on open and unshielded environments. This work compares three typical orifice types—circular, slit, and Y-type—through controlled experiments. Results show that circular orifices generate directional jets with steep gradients but relatively low concentrations, with a 1 mm case reaching only 0.725% at the jet core. Slit orifices exhibit more uniform diffusion; at 1 mm, concentrations ranged from 2.125% to 2.625%. Y-type orifices presented the highest hazard, with 0.5 mm leaks producing 2.9% and 1 mm cases approaching the 4% lower flammability limit within 375 s. Equilibrium times increased with orifice size, from 400–800 s for circular and slit leaks to up to 900 s for Y-type leaks, some of which failed to stabilize. Response behavior also varied: Y-type leaks achieved rapid multi-point responses (as short as 10 s), while circular and slit leaks responded more slowly away from the jet core. Overall risk ranking was circular < slit < Y-type, underscoring the urgent need for geometry-specific monitoring strategies, sensor layouts, and emergency thresholds to ensure safe hydrogen storage.