Applications & Pathways
On the Green Transformation of the Iron and Steel Industry: Market and Competition Aspects of Hydrogen Biomass Options
Feb 2024
Publication
The iron and steel industry is a major emitter of carbon dioxide globally. To reduce their carbon footprint the iron and steel industry pursue different decarbonization strategies including deploying bio-based materials and energy carriers for reduction carburisation and/or energy purposes along their value-chains. In this study two potential roles for biomass were analysed: (a) substituting for fossil fuels in iron-ore pellets induration and (b) carburisation of DRI (direct reduced iron) produced via fully hydrogen-based reduction. The purpose of the study was to analyse the regional demand-driven price and allocative effects of biomass assortments under different biomass demand scenarios for the Swedish iron and steel industry. Economic modelling was used in combination with spatial biomass supply assessments to predict the changes on relevant biomass markets. The results showed that the estimated demand increases for forest biomass will have significant regional price effects. Depending on scenario the biomass demand will increase up to 25 percent causing regional prices to more than doubling. In general the magnitude of the price effects was driven by the volumes and types of biomasses needed in the different scenarios with larger price effects for harvesting residues and industrial by-products compared to those of roundwood. A small price effect of roundwood means that the incentives for forest-owners to increase their harvests and thus also the availability of harvest residues are small. Flexibility in the feedstock sourcing (both regarding quality and geographic origin) will thus be important if forest biomass is to satisfy demands in iron and steel industry.
The Impact of the Configuration of a Hydrogen Refueling Station on Risk Level
Nov 2024
Publication
The paper discusses potential hazards at hydrogen refueling stations for transportation vehicles: cars and trucks. The main hazard analyzed here is an uncontrolled gas release due to a failure in one of the structures in the station: storage tanks of different pressure levels or a dispenser. This may lead to a hydrogen cloud occurring near the source of the release or at a given distance. The range of the cloud was analyzed in connection to the amount of the released gas and the wind velocity. The results of the calculations were compared for chosen structures in the station. Then potential fires and explosions were investigated. The hazard zones were calculated with respect to heat fluxes generated in the fires and the overpressure generated in explosions. The maximum ranges of these zones vary from about 14 to 30 m and from about 9 to 14 m for a fires and an explosions of hydrogen respectively. Finally human death probabilities are presented as functions of the distance from the sources of the uncontrolled hydrogen releases. These are shown for different amounts and pressures of the released gas. In addition the risk of human death is determined along with the area where it reaches the highest value in the whole station. The risk of human death in this area is 1.63 × 10−5 [1/year]. The area is approximately 8 square meters.
Technical and Cost Analysis of Zero-emission High-speed Ferries: Retrofitting from Diesel to Green Hydrogen
Feb 2024
Publication
This paper proposes a technical and cost analysis model to assess the change in costs of a zeroemission high-speed ferry when retrofitting from diesel to green hydrogen. Both compressed gas and liquid hydrogen are examined. Different scenarios explore energy demand energy losses fuel consumption and cost-effectiveness. The methodology explores how variation in the ferry's total weight and equipment efficiency across scenarios impact results. Applied to an existing diesel high-speed ferry on one of Norway's longest routes the study under certain assumptions identifies compressed hydrogen gas as the current most economical option despite its higher energy consumption. Although the energy consumption of the compressed hydrogen ferry is slightly more than the liquid hydrogen counterpart its operating expenses are considerably lower and comparable to the existing diesel ferry on the route. However constructing large hydrogen liquefaction plants could reduce liquid hydrogen's cost and make it competitive with both diesel and compressed hydrogen gas. Moreover liquid hydrogen allows the use of a superconducting motor to enhance efficiency. Operating the ferry with liquid hydrogen and a superconducting motor besides its technical advantages offers promising economic viability in the future comparable to diesel and compressed hydrogen gas options. Reducing the ferry's speed and optimizing equipment improves fuel efficiency and economic viability. This research provides valuable insights into sustainable zero-emission high-speed ferries powered by green hydrogen.
Techno-economic Analysis of Direct Air Carbon Capture and Hydrogen Production Integrated with a Small Modular Reactor
Dec 2023
Publication
This study aims to explore the techno-economic potential of harnessing waste heat from a Small Modular Reactor (SMR) to fuel Direct Air Carbon Capture (DACC) and High Temperature Steam Electrolysis (HTSE) technologies. The proposed system’s material flows and energy demands are modelled via the ASPEN Plus v12.1 where results are utilised to provide estimates of the Levelised Cost of DACC (LCOD) and Levelised Cost of Hydrogen (LCOH). The majority of thermal energy and electrical utilities are assumed to be supplied directly by the SMR. A sensitivity analysis is then performed to investigate the effects of core operational parameters of the system. Key results indicate levelised costs of 4.66 $/kgH2 at energy demands of 34.37 kWh/kgH2 and 0.02 kWh/kgH2 thermal for HTSE hydrogen production and 124.15 $/tCO2 at energy demands of 31.67 kWh/tCO2 and 126.33 kWh/tCO2 thermal for carbon capture; parameters with most impact on levelised costs are air intake and steam feed for LCOD and LCOH respectively. Both levelised costs i.e. LCOD and LCOH would decrease with the production scale. The study implies that an integrated system of DACC and HTSE provided the best cost-benefit results however the cost-benefit analysis is heavily subjective to geography politics and grid demand.
A Review on the Research Progress and Application of Compressed Hydrogen in the Marine Hydrogen Fuel Cell Power System
Jan 2024
Publication
The urgency to mitigate greenhouse gas emissions from maritime vessels has intensified due to the increasingly stringent directives set forth by the International Maritime Organization (IMO). These directives specifically address energy efficiency enhancements and emissions reduction within the shipping industry. In this context hydrogen is the much sought after fuel for all the global economies and its applications for transportation and propulsion in particular is crucial for cutting down carbon emissions. Nevertheless the realization of hydrogen-powered vessels is confronted by substantial technical hurdles that necessitate thorough examination. This study undertakes a comprehensive analysis encompassing diverse facets including distinct variations of hydrogen fuel cells hydrogen internal combustion engines safety protocols associated with energy storage as well as the array of policies and commercialization endeavors undertaken globally for the advancement of hydrogen-propelled ships. By amalgamating insights from these multifaceted dimensions this paper adeptly encapsulates the myriad challenges intrinsic to the evolution of hydrogen-fueled maritime vessels while concurrently casting a forward-looking gaze on their prospective trajectory.
Techno-economic Analysis of Stand-alone Hybrid PV-Hydrogen-Based Plug-in Electric Vehicle Charging Station
Sep 2024
Publication
The increase in the feasibility of hydrogen-based generation makes it a promising addition to the realm of renewable energies that are being employed to address the issue of electric vehicle charging. This paper presents technical and an economical approach to evaluate a newer off-grid hybrid PV-hydrogen energy-based recharging station in the city of Jamshoro Pakistan to meet the everyday charging needs of plug-in electric vehicles. The concept is designed and simulated by employing HOMER software. Hybrid PV-hydrogen and PV-hydrogenbattery are the two different scenarios that are carried out and compared based on their both technical as well as financial standpoints. The simulation results are evident that the hybrid PV- hydrogen-battery energy system has much more financial and economic benefits as compared with the PV-hydrogen energy system. Moreover it is also seen that costs of energy from earlier from hybrid PV-hydrogen-battery is more appealing i.e. 0.358 $/kWh from 0.412 $/kWh cost of energy from hybrid PV-hydrogen. The power produced by the hybrid PV- hydrogen - battery energy for the daily load demand of 1700 kWh /day consists of two powers produced independently by the PV and fuel cells of 87.4 % and 12.6 % respectively.
Utilization of Hydrogen and Methane as Energy Carriers with Exhaust Gas Recirculation for Sustainable Diesel Engines
May 2024
Publication
Hydrogen and methane as secondary fuels in diesel engines can be promising solutions to meet energy demand. The current study investigated the effect of the specialty gases of different compositions on diesel engine performance and exhaust gases. Four gases with various compositions of exhaust gas recirculation (Carbon monoxide Carbon dioxide and Nitrogen) and fuels (Hydrogen and Methane) were used at various mass flow rates of 10 20 and 25 LPM (liter per minute) and various engine speeds of 2000 2500 3000 and 3500 rpm (revolutions per minute). The procured results revealed that adding specialty gases improved brake thermal efficiency and power. Similarly the brake-specific fuel consumption was also massively retarded compared to diesel due to the influence of the hydrogen and methane composition. However the fuel with the higher nitrogen reported less BTE (brake thermal efficiency) and comparatively higher exhaust gas temperature owing to the higher presence of nitrogen in their composition. Regarding emissions including exhaust gas recirculation dropped the formation of pollutants efficiently compared to diesel. Among various fuels Case 1 (30 % H2 5 % CH4 5 CO2 and 60 % CO) reported the lowest emission of NOx and Case 2 (25 % H2 5 % CH4 5 CO2 30 % CO and 35 % N2) of CO and CO2 emissions. Generally specialty gases with a variable composition of exhaust gas recirculation gases can be a promising sustainable replacement for existing fossil fuels.
An Improved MPC-based Energy Management Strategy for Hydrogen Fuel Cell Evs Featuring Dual-motor Coupling Powertrain
Mar 2025
Publication
Hydrogen fuel cell electric vehicles (HFCEVs) provide significant environmental benefits. Integrating dual-motor coupling powertrains (DMCPs) further enhances efficiency and dynamic performance. This article proposes an energy management strategy (EMS) for the hydrogen fuel cell/battery/super-capacitor system in an HFCEV with DMCP. Model predictive control (MPC) is adopted as the framework to optimize economic performance defined in this study as the hydrogen consumption cost and fuel cell degradation cost. To improve the prediction horizon and accuracy the torque split ratio for two varying permanent magnet synchronous motors (PMSMs) and the corresponding mode switching rules of the vehicle are initially established. Subsequently a combination of Dynamic Programming (DP) and MPC is selected as the framework utilizing a Dung Beetle Optimizer (DBO)-optimized Bidirectional Long Short-Term Memory (BiLSTM) network to refine the predictive model. Finally comparisons with other predictive models and commonly used control strategies demonstrate that the proposed EMS notably improves economic performance.
Comparison Between Hydrogen and Syngas Fuels in an Integrated Micro Gas Turbine/Solar Field with Storage
Sep 2020
Publication
In recent years the use of alternative fuels in thermal engine power plants has gained more and more attention becoming of paramount importance to overcome the use of fuels from fossil sources and to reduce polluting emissions. The present work deals with the analysis of the response to two different gas fuels—i.e. hydrogen and a syngas from agriculture product—of a 30 kW micro gas turbine integrated with a solar field. The solar field included a thermal storage system to partially cover loading requests during night hours reducing fuel demand. Additionally a Heat Recovery Unit was included in the plant considered and the whole plant was simulated by Thermoflex® code. Thermodynamics analysis was performed on hour-to-hour basis for a given day as well as for 12 months; subsequently an evaluation of cogeneration efficiency as well as energy saving was made. The results are compared against plant performance achieved with conventional natural gas fueling. After analyzing the performance of the plant through a thermodynamic analysis the study was complemented with CFD simulations of the combustor to evaluate the combustion development and pollutant emissions formation particularly of NOx with the two fuels considered using Ansys-Fluent code and a comparison was made.
Optimal Expansion of a Multi-domain Virtual Power Plant for Green Hydrogen Production to Decarbonise Seaborne Passenger Transportation
Nov 2023
Publication
Many industrialised nations recently concentrated their focus on hydrogen as a viable option for the decarbonisation of fossil-intensive sectors including maritime transportation. A sustainable alternative to the conventional production of hydrogen based on fossil hydrocarbons is water electrolysis powered by renewable energy sources. This paper presents a detailed techno-economic optimisation model for sizing an electrolyser and a hydrogen storage embedded in a multi-domain virtual power plant to produce green hydrogen for seaborne passenger transportation. We base our numerical analysis on three years of historical data from a renewable-dominated 60/10 kV substation on the Danish island of Bornholm and on data for ferries to the mainland of Sweden. Our analysis shows that an electrolyser system serves as a valuable flexibility asset on the electrical demand side while supporting the thermal management of the district heating system and contributing to meeting the ferries hydrogen demand. With a sized electrolyser of 9.63 MW and a hydrogen storage of 1.45 t the hydrogen assets are able to take up a large share of the local excess electricity generation. The waste heat of the electrolyser delivers a significant share of 21.4% of the annual district heating demand. Moreover the substation can supply 26% of the hydrogen demand of the ferries from local resources. We further examine the sensitivity of the asset sizing towards investment costs electrolyser efficiency and hydrogen market prices.
Techno‐Economic Analysis of Hydrogen as a Storage Solution in an Integrated Energy System for an Industrial Area in China
Jun 2024
Publication
This study proposes four kinds of hybrid source–grid–storage systems consisting of pho‐ tovoltaic and wind energy and a power grid including different batteries and hydrogen storage systems for Sanjiao town. HOMER‐PRO was applied for the optimal design and techno‐economic analysis of each case aiming to explore reproducible energy supply solutions for China’s industrial clusters. The results show that the proposed system is a fully feasible and reliable solution for in‐ dustry‐based towns like Sanjiao in their pursuit of carbon neutrality. In addition the source‐side price sensitivity analysis found that the hydrogen storage solution was cost‐competitive only when the capital costs on the storage and source sides were reduced by about 70%. However the hydro‐ gen storage system had the lowest carbon emissions about 14% lower than the battery ones. It was also found that power generation cost reduction had a more prominent effect on the whole system’s NPC and LCOE reduction. This suggests that policy support needs to continue to push for genera‐ tion‐side innovation and scaling up while research on different energy storage types should be en‐ couraged to serve the needs of different source–grid–load–storage systems.
Model Predictive Control-Based Optimized Operation of a Hybrid Charging Station for Electric Vehicles
Aug 2021
Publication
This paper presents an energy management system (EMS) based on a novel approach using model predictive control (MPC) for the optimized operation of power sources in a hybrid charging station for electric vehicles (EVs). The hybrid charging station is composed of a photovoltaic (PV) system a battery a complete hydrogen system based on a fuel cell (FC) electrolyzer (EZ) and tank as an energy storage system (ESS) grid connection and six fast charging units all of which are connected to a common MVDC bus through Z-source converters (ZSC). The MPC-based EMS is designed to control the power flow among the energy sources of the hybrid charging station and reduce the utilization costs of the ESS and the dependency on the grid. The viability of the EMS was proved under a long-term simulation of 25 years in Simulink using real data for the sun irradiance and a European load profile for EVs. Furthermore this EMS is compared with a simpler alternative that is used as a benchmark which pursues the same objectives although using a states-based strategy. The results prove the suitability of the EMS achieving a lower utilization cost (-25.3%) a notable reduction in grid use (-60% approximately) and an improvement in efficiency.
Fuel Cell Systems for Long-endurance Autonomous Underwater Vehicles - Challenges and Benefits
Jun 2019
Publication
Autonomous underwater vehicles (AUVs) are programmable robotic vehicles that can drift drive or glide through the ocean without real-time control by human operators. AUVs that also can follow a planned trajectory with a chosen depth profile are used for geophysical surveys subsea pipeline inspection marine archaeology and more. Most AUVs are followed by a mother ship that adds significantly to the cost of an AUV mission. One pathway to reduce this need is to develop long-endurance AUVs by improving navigation autonomy and energy storage. Long-endurance AUVs can open up for more challenging mission types than what is possible today. Fuel cell systems are a key technology for increasing the endurance of AUVs beyond the capability of batteries. However several challenges exist for underwater operation of fuel cell systems. These are related to storage or generation of hydrogen and oxygen buoyancy and trim and the demanding environment of the ambient seawater. Protecting the fuel cell inside a sealed container brings along more challenges related to condensation cooling and accumulation of inert gases or reactants. This paper elaborates on these technical challenges and describes the solutions that the Norwegian Defence Research Establishment (FFI) has chosen in its development of a fuel cell system for long-endurance AUVs. The reported solutions enabled a 24 h demonstration of FFI's fuel cell system under water. The remaining work towards a prototype sea trial is outlined.
Hydrogen Demand Estimation for Sustainable Transport: A Comprehensive Review
Aug 2025
Publication
Hydrogen demand estimation for various transport modes supports policy and decision-making for the transition towards a sustainable low-carbon future transport system. It is one of the major factors that determine infrastructure construction production and distribution cost optimisation. Researchers have developed various methods for modelling hydrogen demand and its geographical distribution each based on different sets of predictor variables. This paper systematically reviews these methods and examines the key variables used in hydrogen demand estimation including the number of vehicles travel distance penetration rate and fuel economy. It emphasises the role of spatial analysis in uncovering the geographical distribution of hydrogen demand providing insights for strategic infrastructure planning. Furthermore the discussion underscores the significance of minimising uncertainty by incorporating multiple scenarios into the model thereby accommodating the dynamic nature of hydrogen adoption in transport. The necessity for multi-temporal estimation which accounts for the changing nature of hydrogen demand over time is also highlighted. In addition this paper advocates for a holistic approach to hydrogen demand estimation integrating spatiotemporal analysis. Future research could enhance the reliability of hydrogen demand models by addressing uncertainty through advanced modelling techniques to improve accuracy and spatial-temporal resolution.
Optimal Configuration of Hydrogen- and Battery-based Electric Bus Transit Systems
Feb 2025
Publication
Electric bus transit is crucial in reducing greenhouse gas (GHG) emissions decreasing fossil fuel reliance and combating climate change. However the transition to electric-powered buses demands a comprehensive plan for optimal resource allocation technology choice infrastructure deployment and component sizing. This study develops system configuration optimization models for battery electric buses (BEBs) and hydrogen fuel cell buses (HFCBs) minimizing all related costs (i.e. capital and operational costs). These models optimize component sizing of the charging/refueling stations fleet configuration and energy/fuel management system in three operational schemes: BEBs opportunity charging BEBs overnight charging and electrolysis-powered HFCBs overnight refueling. The results indicate that the BEB opportunity system is the most economically viable choice. Meanwhile HFCB requires a higher cost (134.5%) and produces more emissions (215.7%) than the BEB overnight charging system. A sensitivity analysis indicates that a significant reduction in the HFCB unit and electricity costs is required to compete economically with BEB systems.
European Maritime Transport Environmental Report 2025
Jan 2025
Publication
This second edition of the European Maritime Transport Environmental Report (EMTER 2025) examines the progress made towards achieving Europe′s decarbonisation targets and environmental goals for the maritime sector while indicating the most important trends key challenges and opportunities. The objective was to update the indicators developed for the first report analyse new datasets and fill existing gaps to provide a data and knowledge-based assessment of the maritime transport sector′s transition to sustainability.
Distributed Robust Optimal Control Strategy for Integrated Energy Systems based on Energy Trading
Sep 2025
Publication
Under the background of energy interconnection and low-carbon electricity integrated energy systems (IES) play an important role in energy conservation and emission reduction. To further promote the low-carbon transition of energy this paper proposes a distributed robust optimal control strategy for IESs based on energy trading. Firstly an IES model that includes an electric hydrogen module and gas hydrogen doping combined heat and power is established and ladder-type carbon trading is introduced to reduce carbon emissions. Secondly for the energy trading issues between photovoltaic (PV) prosumers and IES a bi-level model is constructed using Stackelberg game method where the IES acts as the leader and the PV prosumers as the followers. Noteworthy a distributed robust optimization method is used to address the uncertainty of renewable energy and load. Additionally the Nash bargaining method ensures an equitable balance of benefits among the various IESs and encourages them to participate in market transactions. On this basis an intermediary transaction mode is proposed to address cheating behaviors in trading. Finally the simulation results demonstrate that the proposed strategy not only effectively promotes cooperative operation among multiple IESs but also significantly reduces the system’s operating costs and carbon emissions.
Distribution of Relaxation Times Analysis of High-temperature PEM Fuel Cell Impedance Spectra
Feb 2017
Publication
In this study Distribution of Relaxation Times (DRT) was successfully demonstrated in the analysis of the impedance spectra of High-Temperature Polymer Electrolyte Membrane Fuel Cells (HT-PEMFC) doped with phosphoric acid. Electrochemical impedance spectroscopy (EIS) was performed and the quality of the recorded spectra was verified by Kramers-Kronig relations. DRT was then applied to the measured spectra and polarization losses were separated on the basis of their typical time constants. The main features of the distribution function were assigned to the cell’s polarization processes by selecting appropriate experimental conditions. DRT can be used to identify individual internal HT-PEMFC fuel cell phenomena without any a-priori knowledge about the physics of the system. This method has the potential to further improve EIS spectra interpretation with either equivalent circuits or physical models.
Model Complexity and Optimization Trade-offs in the Design and Scheduling of Hybrid Hydrogen-battery Systems
Jul 2025
Publication
The production of hydrogen from renewable sources could play a significant role in supporting the transition toward a decarbonized energy system. This study has involved investigating optimization strategies − mixedinteger linear programming (MILP) a hybrid particle swarm optimization (PSO)-MILP framework and PSO combined with a rule-based energy management strategy (EMS) − applied to a power-to-hydrogen system for industrial applications. The analysis evaluates the levelized cost of hydrogen production (LCOH) carbon emissions and the impact of key factors such as battery degradation electrolyzer efficiency real-time pricing and hydrogen load management. The obtained results indicated that the MILP-based models achieved moderate LCOH values (10.1–10.7 €/kg) but incurred higher CO2 emissions (20.2–24.6 kt/y). Instead the PSO model combined with the rule-based EMS lowered emissions to 14.3 kt/y (a 27–45% reduction) albeit with a higher LCOH (11.6 €/kg). The hybrid PSO-MILP models struck a balance achieving LCOH values of between 9.2 and 9.7 €/kg with CO2 emissions of 19.7–20.3 kt/y as they benefited from the integration of piecewise affine linearization for modeling electrolyzer efficiency and battery degradation. In terms of computational efforts the MILP-based models required more than 48 h to converge while the PSO-MILP models completed within 27–35 h and the PSO model with rule-based EMS achieved results in 1.5 h. These findings offer guidance that can be used to select the most suitable optimization method on the basis of the desired performance targets resource constraints and computational complexity thereby contributing to the design of more sustainable energy systems.
An Innovative Cryogenic Heat Exchanger Design for Sustainable Aviation
Mar 2025
Publication
Aviation is one of the most important industries in the current global scenario but it has a significant impact on climate change due to the large quantities of carbon dioxide emitted daily from the use of fossil kerosene-based fuels (jet fuels). Although technological advancements in aircraft design have enhanced efficiency and reduced emissions over the years the rapid growth of the aviation industry presents challenges in meeting the environmental targets outlined in the “Flightpath 2050” report. This highlights the urgent need for effective decarbonisation strategies. Hydrogen propulsion via fuel cells or combustion offers a promising solution with the combustion route currently being more practical for a wider range of aircraft due to the limited power density of fuel cells. In this context this paper designs and models a nitrogen–hydrogen heat exchanger architecture for use in an innovative hydrogen-propelled aircraft fuel system where the layout was recently proposed by the same authors to advance sustainable aviation. This system stores hydrogen in liquid form and injects it into the combustion chamber as a gas making the cryogenic heat exchanger essential for its operation. In particular the heat exchanger enables the vaporisation and superheating of liquid hydrogen by recovering heat from turbine exhaust gases and utilising nitrogen as a carrier fluid. A pipe-in-pipe design is employed for this purpose which to the authors’ knowledge is not yet available on the market. Specifically the paper first introduces the proposed heat exchanger architecture then evaluates its feasibility with a detailed thermodynamic model and finally presents the calculation results. By addressing challenges in hydrogen storage and usage this work contributes to advancing sustainable aviation technologies and reducing the environmental footprint of air travel.
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