Applications & Pathways
Hydrogen Combustion, Production, and Applications: A Review
May 2024
Publication
The demand for fossil fuels is rising rapidly leading to increased greenhouse gas emissions. Hydrogen has emerged as a promising clean energy alternative that could help meet future demands way sustainably especially if produced using renewable methods. For hydrogen to meaningfully contribute to energy transitions it needs more integration into sectors like transportation buildings and power that currently have minimal hydrogen usage. This requires developing extensive cross-sector hydrogen infrastructure. This review examines hydrogen combustion as a fuel by exploring and comparing production techniques enriching ammonia with hydrogen as a CO2-free option and hydrogen applications in engines. Additionally a techno-economic environmental risk analysis is discussed. Results showed steam methane reforming is the most established and cost-effective production method at $1.3–1.5/kg H2 and 70–85% efficiency but generates CO2. Biomass gasification costs $1.25–2.20/kg H2 and pyrolysis $1.77–2.05/kg H2 offering renewable options. However bio-photolysis currently has high costs of $1.42–2.13/kg H2 due to low conversion rates requiring large reactors. Blending H2/NH3 could enable carbon-free combustion aiding carbon neutrality pursuits but minimizing resultant NOx is crucial. Hydrogen’s wide uses from transportation to power underline its potential as a transformational energy carrier.
Optimal Battery and Hydrogen Fuel Cell Sizing in Heavy-haul Locomotives
Jul 2023
Publication
Global supply chains must be decarbonised as part of meeting climate targets set by the United Nations and world leaders. Rail networks are vital infrastructure in passenger and freight transport however have not received the same push for decarbonisation as road transport. In this investigation we used real world data from locomotives operating on seven rail corridors to identify optimal battery capacity and hydrogen fuel cell (HFC) power in hybrid systems. We found that the required battery capacity is dependent on both the available regenerative braking energy and on the capacity required to buffer surpluses and deficits from the HFC. The optimal system for each corridor was identified however it was found that one 3.6 MWh battery and 860 kW HFC system could service six of the seven corridors. The optimal systems presented in this work suggest an average of around 5 h of battery storage for the HFC power which is larger than the 2 h previously reported in literature. This may indicate a gap between purely theoretical works that use only route topography and speed and those that employ real world locomotive data.
Configuration Optimization of Hydrogen-Based Multi-Microgrid Systems under Electricity Market Trading and Different Hydrogen Production Strategies
Apr 2023
Publication
Hydrogen-based multi-microgrid systems (HBMMSs) are beneficial for energy saving and emission reductions. However the optimal sizing of HBMMSs lacks a practical configuration optimization model and a reasonable solution method. To address these problems we designed a novel structure of HBMMSs that combines conventional energy renewable energy and a hydrogen energy subsystem. Then we established a bi-level multi-objective capacity optimization model while considering electricity market trading and different hydrogen production strategies. The objective of the inner model which is the minimum annual operation cost and the three objectives of the outer model which are the minimum total annual cost (TAC); the annual carbon emission (ACE); and the maximum self-sufficiency rate (SSR) are researched simultaneously. To solve the above optimization model a two-stage solution method which considers the conflicts between objectives and the objectivity of objective weights is proposed. Finally a case study is performed. The results show that when green hydrogen production strategies are adopted the three objectives of the best configuration optimization scheme are USD 404.987 million 1.106 million tons and 0.486 respectively.
Study on the Dynamic Optimal Control Strategy of an Electric-Hydrogen Hybrid Energy Storage System for a Direct Drive Wave Power Generation System
Jul 2023
Publication
A direct drive wave power generation system (DDWPGS) has the advantages of a simple structure and easy deployment and is the first choice to provide electricity for islands and operation platforms in the deep sea. However due to the off-grid the source and load cannot be matched so accommodation is an important issue. Hydrogen storage is the optimal choice for offshore wave energy accommodation. Therefore aiming at the source-load mismatch problem of the DDWPGS an electric-hydrogen hybrid energy storage system (HESS) for the DDWPGS is designed in this paper. Based on the characteristics of the devices in the electric-hydrogen HESS a new dynamic power allocation strategy and its control strategy are proposed. Firstly empirical mode decomposition (EMD) is utilized to allocate the power fluctuations that need to be stabilized. Secondly with the state of charge (SOC) of the battery and the operating characteristics of the alkaline electrolyzer being considered the power assignments of the battery and the electrolyzer are determined using the rule-based method. In addition model predictive control (MPC) with good tracking performance is used to adjust the output power of the battery and electrolyzer. Finally the supercapacitor (SC) is controlled to maintain the DC bus voltage while also balancing the system’s power. A simulation was established to verify the feasibility of the designed system. The results show that the electric-hydrogen HESS can stabilize the power fluctuations dynamically when the DDWPGS captures instantaneous power. Moreover its control strategy can not only reduce the start-stop times of the alkaline electrolyzer but also help the energy storage devices to maintain a good state and extend the service life.
Energy Management Strategy for a Net Zero Emission Islanded Photovoltaic Microgrid-Based Green Hydrogen System
Apr 2024
Publication
Investing in green hydrogen systems has become a global objective to achieve the net-zero emission goal. Therefore it is seen as the primary force behind efforts to restructure the world’s energy lessen our reliance on gas attain carbon neutrality and combat climate change. This paper proposes a power management for a net zero emission PV microgrid-based decentralized green hydrogen system. The hybrid microgrid combines a fuel cell battery PV electrolyzer and compressed hydrogen storage (CHSU) unit aimed at power sharing between the total components of the islanded DC microgrid and minimizing the equivalent hydrogen consumption (EHC) by the fuel cell and the battery. In order to minimize the EHC and maintain the battery SOC an optimization-based approach known as the Equivalent Consumption Minimization Strategy (ECMS) is used. A rulebased management is used to manage the power consumed by the electrolyzer and the CHSU by the PV system in case of excess power. The battery is controlled by an inverse droop control to regulate the dc bus voltage and the output power of the PV system is maximized by the fuzzy logic controller-based MPPT. As the hybrid microgrid works in the islanded mode a two-level hierarchical control is applied in order to generate the voltage and the frequency references. The suggested energy management approach establishes the operating point for each system component in order to enhance the system’s efficiency. It allows the hybrid system to use less hydrogen while managing energy more efficiently.
Optimal Capacity Planning of Green Electricity-Based Industrial Electricity-Hydrogen Multi-Energy System Considering Variable Unit Cost Sequence
Apr 2024
Publication
Utilizing renewable energy sources (RESs) such as wind and solar to convert electrical energy into hydrogen energy can promote the accommodation of green electricity. This paper proposes an optimal capacity planning approach for an industrial electricity-hydrogen multi-energy system (EHMES) aimed to achieve the local utilization of RES and facilitate the transition to carbon reduction in industrial settings. The proposed approach models the EHMES equipment in detail and divides the system’s investment and operation into producer and consumer sides with energy trading for effective integration. Through this effort the specialized management for different operators and seamless incorporation of RES into industrial users can be achieved. In addition the variations in investment and operating costs of equipment across different installed capacities are considered to ensure a practical alignment with real-world scenarios. By conducting a detailed case study the influence of various factors on the capacity configuration outcomes within an EHMES is analyzed. The results demonstrate that the proposed method can effectively address the capacity configuration of equipment within EHMES based on the local accommodation of RES and variable unit cost sequence. Wind power serves as the primary source of green electricity in the system. Energy storage acts as crucial equipment for enhancing the utilization rate of RES.
Future of Hydrogen in Industry: Initial Industrial Site Surveys
Jul 2023
Publication
This is a summary report of a study which aimed to understand the safety feasibility cost and impacts for 7 industrial sites to switch from natural gas to 100% hydrogen for heating. The volunteer industrial sites:<br/>♦ are located away from industrial clusters<br/>♦ use natural gas to meet most of their energy demand<br/>♦ will likely be most impacted by decisions on the future of the natural gas grid<br/>We have published the report in order to share its findings with other industrial sites and wider industry in particular those considering hydrogen as an option for decarbonisation.<br/>Note that:<br/>♦ some work was carried out on a non-hydrogen alternative energy source but to a lesser level of detail and not to determine the optimal decarbonisation solution<br/>♦ the findings do not apply to other end user environments because of differences between these environments and the consumption of gas<br/>The study was commissioned in 2022 by the former Department for Business and Energy and undertaken by AECOM and their safety sub-contractor ESR.<br/>The evidence will inform strategic decisions in 2026 on the role of low carbon hydrogen as a replacement for natural gas heating.
A Study on the Viability of Fuel Cells as an Alternative to Diesel Fuel Generators on Ships
Jul 2023
Publication
This study investigates methods for reducing air pollution in the shipping sector particularly in port areas. The study examines the use of fuel cells as an alternative to diesel generators. Environmental pollution at ports remains a critical issue so using fuel cells as an alternative to conventional energy systems warrants further research. This study compares commercial fuel cell types that can be used on a case study very large crude carrier (VLCC) vessel specifically although the technology is applicable to other vessels and requirements. Seven different fuel cell types were ranked based on five criteria to accomplish this. The proton-exchange membrane cell type was found to be the most suitable fuel cell type for the case study vessel. Based on the input fuel ammonia-based hydrogen storage has been identified as the most promising option along with using an ammonia reforming unit to produce pure hydrogen. Furthermore this study provides an integrated fuel cell module and highlights the economic environmental and maintenance aspects of implementing the proton-exchange membrane fuel cell module for this case study. It also calculates the required space as a crucial constraint of implementing fuel cell technology at sea.
High-Performance Hydrogen-Fueled Internal Combustion Engines: Feasibility Study and Optimization via 1D-CFD Modeling
Mar 2024
Publication
Hydrogen-powered mobility is believed to be crucial in the future as hydrogen constitutes a promising solution to make up for the non-programmable character of the renewable energy sources. In this context the hydrogen-fueled internal combustion engine represents one of the suitable technical solutions for the future of sustainable mobility. As a matter of fact hydrogen engines suffer from limitations in volumetric efficiency due to the very low density of the fuel. Consequently hydrogen-fueled ICEs can reach sufficient torque and power density only if suitable supercharging solutions are developed. Moreover gaseous-engine performance can be improved to a great extent if direct injection is applied. In this perspective a remarkable know-how has been developed in the last two decades on NG engines which can be successfully exploited in this context. The objective of this paper is twofold. In the first part a feasibility study has been carried out with reference to a typical 2000cc SI engine by means of 1D simulations. This study was aimed at characterizing the performance on the full load curve with respect to a baseline PFI engine fueled by NG. In this phase the turbocharging/supercharging device has not been included in the model in order to quantify the attainable benefits in the absence of any limitation coming from the turbocharger. In the second part of this paper the conversion of a prototype 1400cc direct injection NG engine running with stoichiometric mixture to run on a lean hydrogen combustion mode has been investigated via 1D simulations. The matching between engine and turbocharger has been included in the model and the effects of two different turbomatching choices have been presented and discussed.
Decarbonisation Options for the Cement Industry
Jan 2023
Publication
The cement industry is a building block of modern society and currently responsible for around 7% of global and 4% of EU CO2 emissions. While facing global competition and a challenging business environment the EU cement sector needs to decarbonise its production processes to comply with the EU’s ambitious 2030 and 2050 climate targets. This report provides a snapshot of the current cement production landscape and discusses future technologies that are being explored by the sector to decarbonise its processes describing the transformational change the industry faces. This report compiles the current projects and announcements to deploy breakthrough technologies which do require high capital investments. However with 2050 just one investment cycle away the sector needs to commercialise new low-CO2 technologies this decade to avoid the risk of stranded assets. As Portland cement production is highly CO2-intensive and EU plants are already operating close to optimum efficiency the industry appears to be focussing on carbon capture storage and utilisation technologies - while breakthroughs in alternative chemistries are still being explored - to reduce emissions. While the EU has played an important role in supporting early stage R&D for these technologies it is now striving to fill the funding gap for the commercialisation of breakthrough technologies. The recent momentum towards CO2-free cement provides the EU with the opportunity to be a frontrunner in creating markets for green cement.
On-site Hydrogen Refuelling Station Techno-economic Model for a Fleet of Fuel Cell Buses
May 2024
Publication
Fuel cell electric buses (FCBs) have proven to be a technically viable solution for transportation owing to various advantages such as reliability simplicity better energy efficiency and quietness of operation. However largescale adoption of FCBs is hindered by the lack of extensive and structured infrastructure and the high cost of clean hydrogen. Many studies agree that one of the significant contributors to the lack of competitiveness of green hydrogen is the cost of electricity for its production followed by transportation costs. On the one hand to reduce the investment cost of the electrolyzer high operating hours should be achieved; on the other as the number of operating hours decreases the impact of the electricity costs declines. This paper presents an innovative algorithm for a scalable hydrogen refuelling station (HRS) capable of successfully matching and identifying the most cost-efficient levelized cost of hydrogen (LCOH) produced via electrolysis and connected to the grid based on the HRS components’ cost curves and the hourly average electricity price profile. The objective is to identify the least-cost range of LCOH by considering both the electric energy and the investment costs associated with a hydrogen demand given by different FCB sizes and electrolyzer rated powers. In addition sensitivity analyses have been conducted to quantify the technology cost margins and a cost comparison between the refuelling of an FCB fleet and the recharging infrastructure required for an equivalent fleet of Battery Electric Buse (BEB) has been performed. An LCOH of around 10.5 €/kg varying from 12 €/kg (2 FCB) to 10.2 €/kg (30 FCB) has been found for the best-optimized configurations. The final major conclusion of this paper is that FCB technology is currently not economically competitive. Still a cost contraction of the electric energy price and the electrolyzer capital investment would lead to a 50% decrease in the LCOH. Furthermore increasing renewable energies into the grid may shift the electricity cost curve resulting in higher prices when the BEB recharging demand is more significant. This impact in addition to the peak power load and longer recharging times might contribute to bridging the gap with FCBs.
How to Make Climate-neutral Aviation Fly
Jul 2023
Publication
The European aviation sector must substantially reduce climate impacts to reach net-zero goals. This reduction however must not be limited to flight CO2 emissions since such a narrow focus leaves up to 80% of climate impacts unaccounted for. Based on rigorous life-cycle assessment and a time-dependent quantification of non-CO2 climate impacts here we show that from a technological standpoint using electricity-based synthetic jet fuels and compensating climate impacts via direct air carbon capture and storage (DACCS) can enable climate-neutral aviation. However with a continuous increase in air traffic synthetic jet fuel produced with electricity from renewables would exert excessive pressure on economic and natural resources. Alternatively compensating climate impacts of fossil jet fuel via DACCS would require massive CO2 storage volumes and prolong dependence on fossil fuels. Here we demonstrate that a European climate-neutral aviation will fly if air traffic is reduced to limit the scale of the climate impacts to mitigate.
Hydrogen Fuel Cell Vehicles: Opportunities and Challenges
Jul 2023
Publication
This paper provides an in-depth review of the current state and future potential of hydrogen fuel cell vehicles (HFCVs). The urgency for more eco-friendly and efficient alternatives to fossilfuel-powered vehicles underlines the necessity of HFCVs which utilize hydrogen gas to power an onboard electric motor producing only water vapor and heat. Despite their impressive energy efficiency ratio (EER) higher power-to-weight ratio and substantial emissions reduction potential the widespread implementation of HFCVs is presently hindered by several technical and infrastructural challenges. These include high manufacturing costs the relatively low energy density of hydrogen safety concerns fuel cell durability issues insufficient hydrogen refueling infrastructure and the complexities of hydrogen storage and transportation. Nevertheless technological advancements and potential policy interventions offer promising prospects for HFCVs suggesting they could become a vital component of sustainable transportation in the future.
Comparative Analysis of Direct Operating Costs: Conventional vs. Hydrogen Fuel Cell 19-Seat Aircraft
Jul 2023
Publication
In this paper a comparative analysis of direct operating costs between a 19-seat conventional and hydrogen-powered fuel cell aircraft is performed by developing a model to estimate direct operating costs and considering the evolution of costs over time from 2030 to 2050. However due to the technology being in its early stages of development and implementation there are still considerable uncertainties surrounding the direct operating costs of hydrogen aircraft. To address this the study considers high and low kerosene growth rates and optimistic and pessimistic development scenarios for hydrogen fuel cell aircraft while also considering the evolution of costs over time. The comparative analysis uses real flight and aircraft data for the airliner Trade Air. The results show that the use of 19-seat hydrogen fuel cell aircraft for air transportation is a viable option when compared to conventional aircraft. Additionally the study suggests potential policies and other measures that could accelerate the adoption of hydrogen fuel cell technology by considering their direct operating costs.
Air Mass Flow and Pressure Optimisation of a PEM Fuel Cell Range Extender System
Aug 2022
Publication
In order to eliminate the local CO2 emissions from vehicles and to combat the associated climate change the classic internal combustion engine can be replaced by an electric motor. The two most advantageous variants for the necessary electrical energy storage in the vehicle are currently the purely electrochemical storage in batteries and the chemical storage in hydrogen with subsequent conversion into electrical energy by means of a fuel cell stack. The two variants can also be combined in a battery electric vehicle with a fuel cell range extender so that the vehicle can be refuelled either purely electrically or using hydrogen. The air compressor a key component of a PEM fuel cell system can be operated at different air excess and pressure ratios which influence the stack as well as the system efficiency. To asses the steady state behaviour of a PEM fuel cell range extender system a system test bench utilising a commercially available 30 kW stack (96 cells 409 cm2 cell area) was developed. The influences of the operating parameters (air excess ratio 1.3 to 1.7 stack temperature 20 °C–60 °C air compressor pressure ratio up to 1.67 load point 122 mA/cm2 to 978 mA/cm2) on the fuel cell stack voltage level (constant ambient relative humidity of 45%) and the corresponding system efficiency were measured by utilising current voltage mass flow temperature and pressure sensors. A fuel cell stack model was presented which correlates closely with the experimental data (0.861% relative error). The air supply components were modelled utilising a surface fit. Subsequently the system efficiency of the validated model was optimised by varying the air mass flow and air pressure. It is shown that higher air pressures and lower air excess ratios increase the system efficiency at high loads. The maximum achieved system efficiency is 55.21% at the lowest continuous load point and 43.74% at the highest continuous load point. Future work can utilise the test bench or the validated model for component design studies to further improve the system efficiency.
An Economic and Greenhouse Gas Footprint Assessment of International Maritime Transportation of Hydrogen Using Liquid Organic Hydrogen Carriers
Apr 2023
Publication
The supply storage and (international) transport of green hydrogen (H2) are essential for the decarbonization of the energy sector. The goal of this study was to assess the final cost-price and carbon footprint of imported green H2 in the market via maritime shipping of liquid organic hydrogen carriers (LOHCs) including dibenzyl toluene-perhydro-dibenzyltoluene (DBTPDBT) and toluene-methylcyclohexane (TOL-MCH) systems. The study focused on logistic steps in intra-European supply chains in different scenarios of future production in Portugal and demand in the Netherlands and carbon tariffs between 2030 and 2050. The case study is based on a formally accepted agreement between Portugal and the Netherlands within the Strategic Forum on Important Projects of Common European Interest (IPCEI). Under the following assumptions the results show that LOHCs are a viable technical-economic solution with logistics costs from 2030 to 2050 varying between 0.30-0.37 €/kg-H2 for DBT-PDBT and 0.28-0.34 €/kg-H2 for TOL-MCH. The associated CO2 emissions of these international H2 supply chains are between 0.46 and 2.46 kg-CO2/GJ (LHV) and 0.55-2.95 kg-CO2/GJ (LHV) for DBT-PDBT and TOL-MCH respectively.
Optimal Energy Management in a Standalone Microgrid, with Photovoltaic Generation, Short-Term Storage, and Hydrogen Production
Mar 2020
Publication
This paper addresses the energy management of a standalone renewable energy system. The system is configured as a microgrid including photovoltaic generation a lead-acid battery as a short term energy storage system hydrogen production and several loads. In this microgrid an energy management strategy has been incorporated that pursues several objectives. On the one hand it aims to minimize the amount of energy cycled in the battery in order to reduce the associated losses and battery size. On the other hand it seeks to take advantage of the long-term surplus energy producing hydrogen and extracting it from the system to be used in a fuel cell hybrid electric vehicle. A crucial factor in this approach is to accommodate the energy consumption to the energy demand and to achieve this a model predictive control (MPC) scheme is proposed. In this context proper models for solar estimation hydrogen production and battery energy storage will be presented. Moreover the controller is capable of advancing or delaying the deferrable loads from its prescheduled time. As a result a stable and efficient supply with a relatively small battery is obtained. Finally the proposed control scheme has been validated on a real case scenario.
Optimal Scheduling of Power Systems with High Proportions of Renewable Energy Accounting for Operational Flexibility
Jul 2023
Publication
Yi Lin,
Wei Lin,
Wei Wu and
Zhenshan Zhu
The volatility and uncertainty of high-penetration renewable energy pose significant challenges to the stability of the power system. Current research often fails to consider the insufficient system flexibility during real-time scheduling. To address this issue this paper proposes a flexibility scheduling method for high-penetration renewable energy power systems that considers flexibility index constraints. Firstly a quantification method for flexibility resources and demands is introduced. Then considering the constraint of the flexibility margin index optimization scheduling strategies for different time scales including day-ahead scheduling and intra-day scheduling are developed with the objective of minimizing total operational costs. The intra-day optimization is divided into 15 min and 1 min time scales to meet the flexibility requirements of different time scales in the power system. Finally through simulation studies the proposed strategy is validated to enhance the system’s flexibility and economic performance. The daily operating costs are reduced by 3.1% and the wind curtailment rate is reduced by 4.7%. The proposed strategy not only considers the economic efficiency of day-ahead scheduling but also ensures a sufficient margin to cope with the uncertainty of intra-day renewable energy fluctuations.
Enhancing Energy Transition through Sector Coupling: A Review of Technologies and Models
Jul 2023
Publication
In order to effectively combat the effects of global warming all sectors must actively reduce greenhouse gas emissions in a sustainable and substantial manner. Sector coupling has emerged as a critical technology that can integrate energy systems and address the temporal imbalances created by intermittent renewable energy sources. Despite its potential current sector coupling capabilities remain underutilized and energy modeling approaches face challenges in understanding the intricacies of sector coupling and in selecting appropriate modeling tools. This paper presents a comprehensive review of sector coupling technologies and their role in the energy transition with a specific focus on the integration of electricity heat/cooling and transportation as well as the importance of hydrogen in sector coupling. Additionally we conducted an analysis of 27 sector coupling models based on renewable energy sources with the goal of aiding deciders in identifying the most appropriate model for their specific modeling needs. Finally the paper highlights the importance of sector coupling in achieving climate protection goals while emphasizing the need for technological openness and market-driven conditions to ensure economically efficient implementation.
Optimization of a Hydrogen-based Hybrid Propulsion System Under Aircraft Performance Constraints
Aug 2021
Publication
This paper addresses the topic of the conceptual design of a regional aircraft with hybrid electric propulsion based on hydrogen fuel cells. It aims at providing an optimization-based method to design a hybrid propulsive system comprising two power sources (jet fuel and hydrogen) for the generation of the required propulsive power and at studying the impact of fuel cell technologies on the aircraft performances. Indeed by performing optimizations for two hybrid propulsive systems using either low temperature or high temperature Proton-exchange membrane fuel cells this study provides a preliminary assessment of the impact of the fuel cell operating temperature on the system design and the overall aircraft performance. First this paper gives a description of the baseline turboprop regional aircraft with a focus on its high speed and low speed flight performances which will serve as requirements for the design of the hybrid aircraft. Then the hybrid electric architecture and the sizing models of the propulsion system are presented. Finally optimizations are performed to design two parallel hybrid propulsive systems based on different fuel cells technologies and aimed at minimizing the block fuel per passenger over a mission of 200 nm. Results show how the proposed methodology and models lead to design two propulsive systems capable of reducing the fuel consumption per passenger by more than 30% compared to the baseline aircraft. The study also shows that the choice of fuel cell operating temperature has a first-order impact on the total mass of the propulsive system due to the higher cooling requirement of the low temperature fuel cells.
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