Applications & Pathways
Operable Range Extension of Ammonia Direct Injection Spark Ignition Engine by Hydrogen Addition
Feb 2024
Publication
Ammonia is gaining attention as a non-carbon environmental-friendly fuel due to its superior storage capability compared to hydrogen. However its high minimum ignition energy and slow laminar flame speed make it unsuitable for application in combustion-based energy conversion devices. In particular when applied to internal combustion engines issues such as combustion instability and limitations in operational range exist. Therefore the intention is to address these issues by adding hydrogen which has a wider flammable range and a faster laminar flame speed to ammonia. In this study the extension of the operable range of ammonia-fueled spark ignition engine by hydrogen addition was mainly discussed. Ammonia was injected directly in the cylinder and hydrogen was supplied into the intake port. The result showed that operable range of ammonia fueled combustion with hydrogen addition could be extended from 0.2 to 1.4 MPa with relatively stable combustion i.e. CoV of gIMEP
Deploying Green Hydrogen to Decarbonize China's Coal Chemical Sector
Dec 2023
Publication
China’s coal chemical sector uses coal as both a fuel and feedstock and its increasing greenhouse gas (GHG) emissions are hard to abate by electrification alone. Here we explore the GHG mitigation potential and costs for onsite deployment of green H2 and O2 in China’s coal chemical sector using a lifecycle assessment and techno-economic analyses. We estimate that China’s coal chemical production resulted in GHG emissions of 1.1 gigaton CO2 equivalent (GtCO2eq) in 2020 equal to 9% of national emissions. We project GHG emissions from China’s coal chemical production in 2030 to be 1.3 GtCO2eq ~50% of which can be reduced by using solar or wind power-based electrolytic H2 and O2 to replace coal-based H2 and air separation-based O2 at a cost of 10 or 153 Chinese Yuan (CNY)/tCO2eq respectively. We suggest that provincial regions determine whether to use solar or wind power for water electrolysis based on lowest cost options which collectively reduce 53% of the 2030 baseline GHG emissions at a cost of 9 CNY/tCO2eq. Inner Mongolia Shaanxi Ningxia and Xinjiang collectively account for 52% of total GHG mitigation with net cost reductions. These regions are well suited for pilot policies to advance demonstration projects.
Assessing the Potential of Decarbonization Options for Industrial Sectors
Jan 2024
Publication
Industry emits around a quarter of global greenhouse gas (GHG) emissions. This paper presents the first comprehensive review to identify the main decarbonization options for this sector and their abatement potentials. First we identify the important GHG emitting processes and establish a global average baseline for their current emissions intensity and energy use. We then quantify the energy and emissions reduction potential of the most significant abatement options as well as their technology readiness level (TRL). We find that energy-intensive industries have a range of decarbonization technologies available with medium to high TRLs and mature options also exist for decarbonizing low-temperature heat across a wide range of industrial sectors. However electrification and novel process change options to reduce emissions from high-temperature and sector-specific processes have much lower TRLs in comparison. We conclude by highlighting important barriers to the deployment of industrial decarbonization options and identifying future research development and demonstration needs.
Two-stage Optimization of Hydrogen and Storage Coordination for a Multi-region Flexible Intermodal Multi-energy Port System
Jan 2024
Publication
To address the issue of imbalanced electricity and hydrogen supply and demand in the flexible multi-energy port area system a multi-regional operational optimization and energy storage capacity allocation strategy considering the working status of flexible multi-status switches is proposed. Firstly based on the characteristics of the port area system models for system operating costs generation equipment energy storage devices flexible multi-status switches and others are established. Secondly the system is subjected to a first-stage optimization where different regions are optimized individually. The working periods of flexible multi-status switches are determined based on the results of this first-stage optimization targeting the minimization of the overall daily operating costs while ensuring 100% integration of renewable energy in periods with electricity supply-demand imbalances. Subsequently additional constraints are imposed based on the results of the first-stage optimization to optimize the entire system obtaining power allocation during system operation as well as power and capacity requirements for energy storage devices and flexible multi-status switches. Finally the proposed approach is validated through simulation examples demonstrating its advantages in terms of economic efficiency reduced power and capacity requirements for energy storage devices and carbon reduction.
Look-ahead Scheduling of Energy-Water Nexus Integrated with Power2X Conversion Technologies under Multiple Uncertainties
Aug 2023
Publication
Co-optimizing energy and water resources in a microgrid can increase efficiency and improve economic performance. Energy-water storage (EWS) devices are crucial components of a high-efficient energy-water microgrid (EWMG). The state of charge (SoC) at the end of the first day of operation is one of the most significant variables in EWS devices since it is used as a parameter to indicate the starting SoC for the second day which influences the operating cost for the second day. Hence this paper examines the benefits and applicability of a lookahead optimization strategy for an EWMG integrated with multi-type energy conversion technologies and multienergy demand response to supply various energy-water demands related to electric/hydrogen vehicles and commercial/residential buildings with the lowest cost for two consecutive days. In addition a hybrid info-gap/robust optimization technique is applied to cover uncertainties in photovoltaic power and electricity prices as a tri-level optimization framework without generating scenarios and using the probability distribution functions. Duality theory is also used to convert the problem into a single-level MILP so that it can be solved by CPLEX. According to the findings the implemented energy-water storage systems and look-ahead strategy accounted for respectively 4.03% and 0.43% reduction in the total cost.
Capacity Configuration Optimization for Green Hydrogen Generation by Solar-wind Hybrid Power Based on Comprehensive Performance Criteria
Aug 2023
Publication
Green hydrogen generation driven by solar-wind hybrid power is a key strategy for obtaining the low-carbon energy while by considering the fluctuation natures of solar-wind energy resource the system capacity configuration of power generation hydrogen production and essential storage devices need to be comprehensively optimized. In this work a solar-wind hybrid green hydrogen production system is developed by combining the hydrogen storage equipment with the power grid the coordinated operation strategy of solar-wind hybrid hydrogen production is proposed furthermore the NSGA-III algorithm is used to optimize the system capacity configuration with the comprehensive performance criteria of economy environment and energy efficiency. Through the implemented case study with the hydrogen production capacity of 20000 tons/year the abandoned energy power rate will be reduced to 3.32% with the electrolytic cell average load factor of 64.77% and the system achieves the remarkable carbon emission reduction. In addition with the advantage of connect to the power grid the generated surplus solar/wind power can be readily transmitted with addition income when the sale price of produced hydrogen is suggested to 27.80 CNY/kgH2 the internal rate of return of the system reaches to 8% which present the reasonable economic potential. The research provides technical and methodological suggestions and guidance for the development of solar-wind hybrid hydrogen production schemes with favorable comprehensive performance.
Prospective Assessment of Transformation Pathways Toward Low-carbon Steelmaking: Evaluating Economic and Climate Impacts in Germany
Jan 2024
Publication
Due to climate change there is an urgent need to decarbonize high-emission industries. As coal-based operations predominate in primary steelmaking the steel industry offers an exceptionally high potential for reducing greenhouse gas emissions. Alternative processes for almost fully decarbonized primary steelmaking exist but require substantial investments by steelmakers for their implementation while maintaining desired production levels during the transformation periods. In this context the energy carriers required change such that the transformation of the steelmaking processes is deeply intertwined with the transformation of the background system. For the first time we evaluate potential transformation pathways from the steelmakers’ perspective using a prospective life cycle assessment approach. We find that hydrogen may facilitate a reduction of direct emissions by around 96 % compared to conventional steelmaking in 2050. However indirect emissions remain at a high level throughout the transformation period unless the upstream stages of the value chain are transformed accordingly.
A Systematic Review of Predictive, Optimization, and Smart Control Strategies for Hydrogen-based Building Heating Systems
Nov 2024
Publication
The use of energy in the built environment contributes to over one-third of the world’s carbon emissions. To reduce that effect two primary solutions can be adopted i.e. (i) renovation of old buildings and (ii) increasing the renewable energy penetration. This review paper focuses on the latter. Renewable energy sources typically have an intermittent nature. In other words it is not guaranteed that these sources can be harnessed on demand. Thus complement solutions should be considered to use renewable energy sources efficiently. Hydrogen is recognized as a potential solution. It can be used to store excess energy or be directly exploited to generate thermal energy. Throughout this review various research papers focusing on hydrogen-based heating systems were reviewed analyzed and classified from different perspectives. Subsequently articles related to machine learning models optimization algorithms and smart control systems along with their applications in building energy management were reviewed to outline their potential contributions to reducing energy use lowering carbon emissions and improving thermal comfort for occupants. Furthermore research gaps in the use of these smart strategies in residential hydrogen heating systems were thoroughly identified and discussed. The presented findings indicate that the semi-decentralized hydrogen-based heating systems hold significant potential. First these systems can control the thermal demand of neighboring homes through local substations; second they can reduce reliance on power and gas grids. Furthermore the model predictive control and reinforcement learning approaches outperform other control systems ensuring energy comfort and cost-effective energy bills for residential buildings.
Energy Management of Hydrogen Hybrid Electric Vehicles - A Potential Analysis
Jan 2024
Publication
The hydrogen combustion engine (H2 ICE) is known to be able to burn H2 producing no CO2 emissions and extremely low engine-out NOeo emissions. In this work the potential to reduce the NOeo emissions through the implementation of electric hybridization of an H2 ICE-equipped passenger car (H2 -HEV) combined with a dedicated energy management system (EMS) is discussed. Achieving a low H2 consumption and low NOeo emissions are conflicting objectives the trade-off of which depends on the EMS and can be represented as a Pareto front. The dynamic programming algorithm is used to calculate the Pareto-optimal EMS calibrations for various driving missions. Through the utilization of a dedicated energy management calibration H2 -HEVs exhibit the potential to decrease the NOeo x emissions by more than 90% while decreasing the H2 consumption by over 16% compared to a comparable non-hybridized H2 -vehicle. The present paper represents the initial potential analysis suggesting that H2 -HEVs are a viable option towards a CO2 -free mobility with extremely low NOeo emissions.
The Heat Transfer Potential of Compressor Vanes on a Hydrogen Fueled Turbofan Engine
Sep 2023
Publication
Hydrogen is a promising fuel for future aviation due to its CO2-free combustion. In addition its excellent cooling properties as it is heated from cryogenic conditions to the appropriate combustion temperatures provides a multitude of opportunities. This paper investigates the heat transfer potential of stator surfaces in a modern high-speed low-pressure compressor by incorporating cooling channels within the stator vane surfaces where hydrogen is allowed to flow and cool the engine core air. Computational Fluid Dynamics simulations were carried out to assess the aerothermal performance of this cooled compressor and were compared to heat transfer correlations. A core air temperature drop of 9.5 K was observed for this cooling channel design while being relatively insensitive to the thermal conductivity of the vane and cooling channel wall thickness. The thermal resistance was dominated by the air-side convective heat transfer and more surface area on the air-side would therefore be required in order to increase overall heat flow. While good agreement with established heat transfer correlations was found for both turbulent and transitional flow the correlation for the transitional case yielded decent accuracy only as long as the flow remains attached and while transition was dominated by the bypass mode. A system level analysis indicated a limited but favorable impact at engine performance level amounting to a specific fuel consumption improvement of up to 0.8% in cruise and an estimated reduction of 3.6% in cruise NOx. The results clearly show that although it is possible to achieve high heat transfer rate per unit area in compressor vanes the impact on cycle performance is constrained by the limited available wetted area in the low-pressure compressor.
Methanol, a Plugin Marine Fuel for Green House Gas Reduction—A Review
Jan 2024
Publication
The escalating global demand for goods transport via shipping has heightened energy consumption impacting worldwide health and the environment. To mitigate this international organizations aim to achieve complete fuel desulphurization and decarbonization by 50% by 2050. Investigating eco-friendly fuels is crucial particularly those with a reduced carbon and zero sulfur content. Methanol derived mainly from renewable sources and produced by carbon dioxide’s hydrogenation method stands out as an effective solution for GHG reduction. Leveraging its favorable properties global scalability and compatibility with the existing infrastructure especially LNGs methanol proves to be a cost-efficient and minimally disruptive alternative. This review explores methanol’s role as a hybrid maritime fuel emphasizing its ecological production methods advantages and challenges in the shipping industry’s green transition. It discusses the environmental impacts of methanol use and analyzes economic factors positioning methanol not only as an ecofriendly option but also as a financially prudent choice for global shipping. Methanol is efficient and cost-effective and excels over MGO especially in new ships. It is economically advantageous with decreasing investment costs compared to LNG while providing flexibility without specialized pressure tanks. Global marine fuel trends prioritize fuel traits accessibility and environmental considerations incorporating factors like policies emissions bunkering and engine adaptability during transitions.
Environmental Implications and Levelized Cost Analysis of E-fuel Production under Photovoltaic Energy, Direct Air Capture, and Hydrogen
Jan 2024
Publication
The ecological transition in the transport sector is a major challenge to tackle environmental pollution and European legislation will mandate zero-emission new cars from 2035. To reduce the impact of petrol and diesel vehicles much emphasis is being placed on the potential use of synthetic fuels including electrofuels (e-fuels). This research aims to examine a levelised cost (LCO) analysis of e-fuel production where the energy source is renewable. The energy used in the process is expected to come from a photovoltaic plant and the other steps required to produce e-fuel: direct air capture electrolysis and Fischer-Tropsch process. The results showed that the LCOe-fuel in the baseline scenario is around 3.1 €/l and this value is mainly influenced by the energy production component followed by the hydrogen one. Sensitivity scenario and risk analyses are also conducted to evaluate alternative scenarios and it emerges that in 84% of the cases LCOe-fuel ranges between 2.8 €/l and 3.4 €/l. The findings show that the current cost is not competitive with fossil fuels yet the development of e-fuels supports environmental protection. The concept of pragmatic sustainability incentive policies technology development industrial symbiosis economies of scale and learning economies can reduce this cost by supporting the decarbonisation of the transport sector.
Renewable Hydrogen Requirements and Impacts for Network Balancing: A Queensland Cae Study
Dec 2023
Publication
Hydrogen is the gas of the moment: an abundant element that can be created using renewable energy transported in gaseous or liquid form and offering the ability to provide energy with only water vapour as an emission. Hydrogen can also be used in a fuel blend in electricity generation gas turbines providing a low carbon option for providing the peak electricity to cover high demand and firming.<br/>While the electricity grid is itself transforming to decarbonising hard-to-abate industries such as cement and bauxite refineries are slower to reduce emissions constrained by their high temperature process requirements. Hydrogen offers a solution allowing onsite production process heat with waste heat recovery supporting blended gas turbine generation for onsite electricity supply.<br/>This article builds on decarbonisation pathway simulation results from an ANEM model of the electricity grid identifying the amount of peak demand energy required from gas turbines. The research then examines the quantity flow rate storage requirements and emissions reduction if this peak generation were supplied by open cycle hydrogen capable gas turbines.
Fuelling the Future: An In-depth Review of Recent Trends, Challenges and Opportunities of Hydrogen Fuel Cell for a Sustainable Hydrogen Economy
Sep 2023
Publication
Hydrogen has gained tremendous momentum worldwide as an energy carrier to transit to a net zero emission energy sector. It has been widely adopted as a promising large-scale renewable energy (RE) storage solution to overcome RE resources’ variability and intermittency nature. The fuel cell (FC) technology became in focus within the hydrogen energy landscape as a cost-effective pathway to utilize hydrogen for power generation. Therefore FC technologies’ research and development (R&D) expanded into many pathways such as cost reduction efficiency improvement fixed and mobile applications lifetime safety and regulations etc. Many publications and industrial reports about FC technologies and applications are available. This raised the necessity for a holistic review study to summarize the state-of-the-art range of FC stacks such as manufacturing the balance of plant types technologies applications and R&D opportunities. At the beginning the principal technologies to compare the well known types followed by the FC operating parameters are presented. Then the FC balance of the plant i.e. building components and materials with its functionality and purpose types and applications are critically reviewed with their limitations and improvement opportunities. Subsequently the electrical properties of FCs with their key features including advantages and disadvantages were investigated. Applications of FCs in different sectors are elaborated with their key characteristics current status and future R&D opportunities. Economic attributes of fuel cells with a pathway towards low cost are also presented. Finally this study identifies the research gaps and future avenues to guide researchers and the hydrogen industry.
Thermodynamic Analysis of the Combustion Process in Hydrogen-Fueled Engines with EGR
Jun 2024
Publication
This article presents a novel approach to the analysis of heat release in a hydrogen-fueled internal combustion spark-ignition engine with exhaust gas recirculation (EGR). It also discusses aspects of thermodynamic analysis common to modeling and empirical analysis. This new approach concerns a novel method of calculating the specific heat ratio (cp/cv) and takes into account the reduction in the number of moles during combustion which is characteristic of hydrogen combustion. This reduction in the number of moles was designated as a molar contraction. This is particularly crucial when calculating the average temperature during combustion. Subsequently the outcomes of experimental tests including the heat-release rate the initial combustion phase (denoted CA0- 10) and the main combustion phase (CA10-90) are presented. Furthermore the impact of exhaust gas recirculation on the combustion process in the engine is also discussed. The efficacy of the proposed measures was validated by analyzing the heat-release rate and calculating the mean combustion temperature in the engine. The application of EGR in the range 0-40% resulted in a notable prolongation of both the initial and main combustion phases which consequently influenced the mean combustion temperature.
Uncertainty Quantification in Hydrogen Tank Exchange: Estimating Maintenance Costs for New Aircraft Concepts
Apr 2024
Publication
The increasing demand for sustainable air mobility has led to the development of innovative aircraft designs necessitating a balance between environmental responsibility and profitability. However despite technological advancements there is still limited understanding of the maintenance implications for hydrogen systems in aviation. The aim of this study is to estimate the maintenance costs of replacing the hydrogen storage system in an aircraft as part of its life cycle costs. To achieve this we compared conventional and hydrogenpowered aircraft. As there is insufficient data for new aircraft concepts typical probabilistic methods are not applicable. However by combining global sensitivity analysis with Dempster–Shafer Theory of Evidence and discrete event simulation it is possible to identify key uncertainties that impact maintenance costs and economic efficiency. This innovative framework offers an early estimate of maintenance costs under uncertainty enhancing understanding and assisting in decision-making when integrating hydrogen storage systems and new aviation technologies.
Environmental Assessment of Replacing Fossil Fuels with Hydrogen for Motorised Equipment in the Mining Sector
Nov 2023
Publication
To achieve the European milestone of climate neutrality by 2050 the decarbonisation of energy-intensive industries is essential. In 2022 global energy-related CO2 emissions increased by 0.9% or 321 Mt reaching a peak of over 36.8 Gt. A large amount of these emissions is the result of fossil fuel usage in the motorised equipment used in mining. Heavy diesel vehicles like excavators wheel loaders and dozers are responsible for an estimated annual CO2 emissions of 400 Mt of CO2 accounting for approximately 1.1% of global CO2 emissions. In addition exhaust gases of CO2 and NOx endanger the personnel’s health in all mining operations especially in underground environments. To tackle these environmental concerns and enhance environmental health extractive industries are focusing on replacing fossil fuels with alternative fuels of low or zero CO2 emissions. In mining the International Council on Mining and Metals has committed to achieving net zero emissions by 2050 or earlier. Of the various alternative fuels hydrogen (H2 ) has seen a considerable rise in popularity in recent years as H2 combustion accounts for zero CO2 emissions due to the lack of carbon in the burning process. When combusted with pure oxygen it also accounts for zero NOx formation and near-zero emissions overall. To this end this study aims to examine the overall environmental performance of H2 -powered motorised equipment compared to conventional fossil fuel-powered equipment through Life Cycle Assessment. The assessment was conducted using the commercial software Sphera LCA for Experts following the conventionally used framework established by ISO 14040:2006 and 14044:2006/A1:2018 and the International Life Cycle Data Handbook consisting of (1) the goal and scope definition (2) the Life Cycle Inventory (LCI) preparation (3) the Life Cycle Impact Assessment (LCIA) and (4) the interpretation of the results. The results will offer an overview to support decision-makers in the sector.
Different Strategies in an Integrated Thermal Management System of a Fuel Cell Electric Bus Under Real Driving Cycles in Winter
May 2023
Publication
Due to the climate crisis and the restriction measures taken in the last decade electric buses are gaining popularity in the transport sector. However one of the most significant disadvantages of this type of vehicle is its low autonomy. Many electric buses with proton-exchange membrane fuel cells (PEMFC) systems have been developed to solve this problem in recent years. These have an advantage over battery-electric buses because the autonomy depends on the capacity of the hydrogen tanks. As with batteries thermal management is crucial for fuel cells to achieve good performance and prolong service life. For this reason it is necessary to investigate different strategies or configurations of a fuel cell electric bus’s integral thermal management system (ITMS). In the present work a novel global model of a fuel cell electric bus (FCEB) has been developed which includes the thermal models of the essential components. This model was used to evaluate different strategies in the FCEB integrated thermal management system simulating driving cycles of the public transport system of Valencia Spain under winter weather conditions. The first strategy was to use the heat generated by the fuel cell to heat the vehicle’s cabin achieving savings of up to 7%. The second strategy was to use the waste heat from the fuel cells to preheat the batteries. It was found that under conditions where a high-power demand is placed on the fuel cell it is advisable to use the residual heat to preheat the battery resulting in an energy saving of 4%. Finally a hybrid solution was proposed in which the residual heat from fuel cells is used to heat both the cabin and the battery resulting in an energy saving of 10%.
Path Analysis of Using Hydrogen Energy to Reduce Greenhouse Gas Emissions in Global Aviation
Jul 2024
Publication
The rapid growth of global aviation emissions has significantly impacted the environment leading to an urgent need to use carbon reduction methods. This paper analyzes global aviation’s carbon dioxide (CO2) N2O and CH4 emission changes under different hydrogen energy application paths. The global warming potential over a 100-year period (GWP100) method is used to convert the emissions of N2O and CH4 into CO2-equivalent. Here we report the results: if the global aviation industry begins using hydrogen turbine engines by 2040 it could reduce cumulative CO2-equivalent emissions by 2.217E+10 tons by 2080 which is 2.12% higher than starting hydrogen fuel cell engines in 2045. However adopting hydrogen fuel cell engines 10 years earlier shows greater reduction capabilities than hydrogen turbine engines achieving an accumulated reduction of 3.006E+10 tons of CO2-equivalent emissions. Therefore the timing of adoption notably affects hydrogen fuel cell engines more than hydrogen turbine engines. Delaying adoption makes hydrogen fuel cell engines’ performance lag hydrogen turbine engines.
Life Cycle Analysis of Hydrogen Powered Marine Vessels—Case Ship Comparison Study with Conventional Power System
Aug 2023
Publication
The latest International Maritime Organization strategies aim to reduce 70% of the CO2 emissions and 50% of the Greenhouse Gas (GHG) emissions from maritime activities by 2050 compared to 2008 levels. The EU has set up goals to reduce GHG emissions by at least 55% by 2030 compared to 1990 and achieve net-zero GHG emissions by 2050. The UK aims to achieve more than 68% GHG emission reduction by 2030 and net-zero GHG emissions by 2050. There are many solutions under development to tackle the challenge of meeting the latest decarbonization strategies from the IMO EU and UK among which are hydrogen powered marine vessels. This paper presents a life cycle analysis study for hydrogen fuelled vessels by evaluating their performance in terms of environmental friendliness and economic feasibility. The LCA study will consider the gas emissions and costs during the life stages of the ships including the construction operation maintenance and recycling phases of the selected vessels. The results of the comparisons with the conventional version of the ships (driven by diesel generators) demonstrate the benefits of using hydrogen for marine transportation: over 80% emission reduction and around 60% life cycle cost savings. A sensitivity analysis shows that the prices of fuels and carbon credits can affect the life cycle cost and recommendations for low H2 price and high carbon credit in the future are provided to attract the industry to adopt the new fuel.
Advances in Hospital Energy Systems: Genetic Algorithm Optimization of a Hybrid Solar and Hydrogen Fuel Cell Combined Heat and Power
Sep 2024
Publication
This paper presents an innovative Fuel Cell Combined Heat and Power (FC–CHP) system designed to enhance energy efficiency in hospital settings. The system primarily utilizes solar energy captured through photovoltaic (PV) panels for electricity generation. Excess electricity is directed to an electrolyzer for water electrolysis producing hydrogen which is stored in high-pressure tanks. This hydrogen serves a dual purpose: it fuels a boiler for heating and hot water needs and powers a fuel cell for additional electricity when solar production is low. The system also features an intelligent energy management system that dynamically allocates electrical energy between immediate consumption hydrogen production and storage while also managing hydrogen release for energy production. This study focuses on optimization using genetic algorithms to optimize key components including the peak power of photovoltaic panels the nominal power of the electrolyzer fuel cell and storage tank sizes. The objective function minimizes the sum of investment and electricity costs from the grid considering a penalty coefficient. This approach ensures optimal use of renewable energy sources contributing to energy efficiency and sustainability in healthcare facilities.
Alternative Gaseous Fuels for Marine Vessels towards Zero-Carbon Emissions
Nov 2023
Publication
The maritime industry is recognized as a major pollution source to the environment. The use of low- or zero-carbon marine alternative fuel is a promising measure to reduce emissions of greenhouse gases and toxic pollutants leading to net-zero carbon emissions by 2050. Hydrogen (H2 ) fuel cells particularly proton exchange membrane fuel cell (PEMFC) and ammonia (NH3 ) are screened out to be the feasible marine gaseous alternative fuels. Green hydrogen can reduce the highest carbon emission which might amount to 100% among those 5 types of hydrogen. The main hurdles to the development of H2 as a marine alternative fuel include its robust and energy-consuming cryogenic storage system highly explosive characteristics economic transportation issues etc. It is anticipated that fossil fuel used for 35% of vehicles such as marine vessels automobiles or airplanes will be replaced with hydrogen fuel in Europe by 2040. Combustible NH3 can be either burned directly or blended with H2 or CH4 to form fuel mixtures. In addition ammonia is an excellent H2 carrier to facilitate its production storage transportation and usage. The replacement of promising alternative fuels can move the marine industry toward decarbonization emissions by 2050.
Optimal Sizing of Renewables-to-hydrogen Systems in a Suitable-site-selection Geospatial Framework: The Case Study if Italy and Portugal
Jun 2024
Publication
Growing renewable energy deployment worldwide has sparked a shift in the energy landscape with far-reaching geopolitical ramifications. Hydrogen’s role as an energy carrier is central to this change facilitating global trade and the decarbonisation of hard-to-abate sectors. This analysis offers a new method for optimally sizing solar/wind-to-hydrogen systems in specifically suitable locations. These locations are limited to the onshore and offshore regions of selected countries as determined by a bespoke geospatial analysis developed to be location-agnostic. Furthermore the research focuses on determining the best configurations for such systems that minimise the cost of producing hydrogen with the optimisation algorithm expanding from the detailed computation of the classic levelised cost of hydrogen. One of the study’s main conclusions is that the best hybrid configurations obtained provide up to 70% cost savings in some areas. Such findings represent unprecedented achievements for Italy and Portugal and can be a valuable asset for economic studies of this kind carried out by local and national governments across the globe. These results validate the optimisation model’s initial premise significantly improving the credibility of this work by constructively challenging the standard way of assessing large-scale green hydrogen projects.
Local Energy Community to Support Hydrogen Production and Network Flexibility
Jul 2024
Publication
This paper deals with the optimal scheduling of the resources of a renewable energy community whose coordination is aimed at providing flexibility services to the electrical distribution network. The available resources are renewable generation units battery energy storage systems dispatchable loads and power-to-hydrogen systems. The main purposes behind the proposed strategy are enhancement of self-consumption and hydrogen production from local resources and the maximization of the economic benefits derived from both the selling of hydrogen and the subsidies given to the community for the shared energy. The proposed approach is formulated as an economic problem accounting for the perspectives of both community members and the distribution system operator. In more detail a mixed-integer constrained non-linear optimization problem is formulated. Technical constraints related to the resources and the power flows in the electrical grid are considered. Numerical applications allow for verifying the effectiveness of the procedure. The results show that it is possible to increase self-consumption and the production of green hydrogen while providing flexibility services through the exploitation of community resources in terms of active and reactive power support. More specifically the application of the proposed strategy to different case studies showed that daily revenues of up to EUR 1000 for each MW of renewable energy generation installed can be obtained. This value includes the benefit obtained thanks to the provision of flexibility services which contribute about 58% of the total.
Minimization of Construction and Operation Costs of the Fuel Cell Bus Transportation System
Dec 2024
Publication
This paper took the actual bus transportation system as the object simulated the operating state of the system replaced all the current diesel engine buses with fuel cell buses using electrolysis-produced hydrogen and completed the existing timetable and routes. In the study the numbers of hydrogen production stations and hydrogen storage stations the maximum hydrogen storage capacity of the buses the supplementary hydrogen capacity of the buses and the hydrogen production capacity of the hydrogen storage stations were used as the optimal adjustment parameters for minimizing the ten-year construction and operating costs of the fuel cell bus transportation system by the artificial bee colony algorithm. Two hydrogen supply methods decentralized and centralized hydrogen production were analyzed. This paper used the actual bus timetable to simulate the operation of the buses including 14 transfer stations and 112 routes. The results showed that the use of centralized hydrogen production and partitioned hydrogen production transfer stations could indeed reduce the construction and operating costs of the fuel cell bus transportation system. Compared with the decentralized hydrogen production case the construction and operating costs could be reduced by 6.9% 12.3% and 14.5% with one two and three zones for centralized hydrogen production respectively.
Renewable Electricity and Green Hydrogen Integration for Decarbonization of “Hard-to-Abate” Industrial Sectors
Jul 2024
Publication
This paper investigates hydrogen’s potential to accelerate the energy transition in hardto-abate sectors such as steel petrochemicals glass cement and paper. The goal is to assess how hydrogen produced from renewable sources can foster both industrial decarbonization and the expansion of renewable energy installations especially solar and wind. Hydrogen’s dual role as a fuel and a chemical agent for process innovation is explored with a focus on its ability to enhance energy efficiency and reduce CO2 emissions. Integrating hydrogen with continuous industrial processes minimizes the need for energy storage making it a more efficient solution. Advances in electrolysis achieving efficiencies up to 60% and storage methods consuming about 10% of stored energy for compression are discussed. Specifically in the steel sector hydrogen can replace carbon as a reductant in the direct reduced iron (DRI) process which accounts for around 7% of global steel production. A next-generation DRI plant producing one million tons of steel annually would require approximately 3200 MW of photovoltaic capacity to integrate hydrogen effectively. This study also discusses hydrogen’s role as a co-fuel in steel furnaces. Quantitative analyses show that to support typical industrial plants hydrogen facilities of several hundred to a few thousand MW are necessary. “Virtual” power plants integrating with both the electrical grid and energy-intensive systems are proposed highlighting hydrogen’s critical role in industrial decarbonization and renewable energy growth.
Optimizing Green Hydrogen Production from Wind and Solar for Hard-to-abate Industrial Sectors Across Multiple Sites in Europe
Jul 2024
Publication
This article analyzes a power-to-hydrogen system designed to provide high-temperature heat to hard-to-abate industries. We leverage on a geospatial analysis for wind and solar availability and different industrial demand profiles with the aim to identify the ideal sizing of plant components and the resulting Levelized Cost of Hydrogen (LCOH). We assess the carbon intensity of the produced hydrogen especially when grid electricity is utilized. A methodology is developed to size and optimize the PV and wind energy capacity the electrolyzer unit and hybrid storage by combining compressed hydrogen storage with lithium-ion batteries. The hydrogen demand profile is generated synthetically thus allowing different industrial consumption profiles to be investigated. The LCOH in a baseline scenario ranges from 3.5 to 8.9 €/kg with the lowest values in wind-rich climates. Solar PV only plays a role in locations with high PV full-load hours. It was found that optimal hydrogen storage can cover the users’ demand for 2–3 days. Most of the considered scenarios comply with the emission intensity thresholds set by the EU. A sensitivity analysis reveals that a lower variability of the demand profile is associated with cost savings. An ideally constant demand profile results in a cost reduction of approximately 11 %.
An Analysis of Hybrid Renewable Energy-Based Hydrogen Production and Power Supply for Off-Grid Systems
Jun 2024
Publication
Utilizing renewable energy sources to produce hydrogen is essential for promoting cleaner production and improving power utilization especially considering the growing use of fossil fuels and their impact on the environment. Selecting the most efficient method for distributing power and capacity is a critical issue when developing hybrid systems from scratch. The main objective of this study is to determine how a backup system affects the performance of a microgrid system. The study focuses on power and hydrogen production using renewable energy resources particularly solar and wind. Based on photovoltaics (PVs) wind turbines (WTs) and their combinations including battery storage systems (BSSs) and hydrogen technologies two renewable energy systems were examined. The proposed location for this study is the northwestern coast of Saudi Arabia (KSA). To simulate the optimal size of system components and determine their cost-effective configuration the study utilized the Hybrid Optimization Model for Multiple Energy Resources (HOMER) software (Version 3.16.2). The results showed that when considering the minimum cost of energy (COE) the integration of WTs PVs a battery bank an electrolyzer and a hydrogen tank brought the cost of energy to almost 0.60 USD/kWh in the system A. However without a battery bank the COE increased to 0.72 USD/kWh in the same location because of the capital cost of system components. In addition the results showed that the operational life of the fuel cell decreased significantly in system B due to the high hours of operation which will add additional costs. These results imply that long-term energy storage in off-grid energy systems can be economically benefited by using hydrogen with a backup system.
Optimal Multi-layer Economical Schedule for Coordinated Multiple Mode Operation of Wind-solar Microgrids with Hybrid Energy Storage Systems
Nov 2023
Publication
The aim of this paper is the design and implementation of an advanced model predictive control (MPC) strategy for the management of a wind–solar microgrid (MG) both in the islanded and grid-connected modes. The MG includes energy storage systems (ESSs) and interacts with external hydrogen and electricity consumers as an extra feature. The system participates in two different electricity markets i.e. the daily and real-time markets characterized by different time-scales. Thus a high-layer control (HLC) and a low-layer control (LLC) are developed for the daily market and the real-time market respectively. The sporadic characteristics of renewable energy sources and the variations in load demand are also briefly discussed by proposing a controller based on the stochastic MPC approach. Numerical simulations with real wind and solar generation profiles and spot prices show that the proposed controller optimally manages the ESSs even when there is a deviation between the predicted scenario determined at the HLC and the real-time one managed by the LLC. Finally the strategy is tested on a lab-scale MG set up at Khalifa University Abu Dhabi UAE.
Enabling Safe and Sustainable Hydrogen Mobility: Circular Economy-Driven Management of Hydrogen Vehicle Safety
Sep 2023
Publication
Hydrogen vehicles encompassing fuel cell electric vehicles (FCEVs) are pivotal within the UK’s energy landscape as it pursues the goal of net-zero emissions by 2050. By markedly diminishing dependence on fossil fuels FCEVs including hydrogen vehicles wield substantial influence in shaping the circular economy (CE). Their impact extends to optimizing resource utilization enabling zero-emission mobility facilitating the integration of renewable energy sources supplying adaptable energy storage solutions and interconnecting diverse sectors. The widespread adoption of hydrogen vehicles accelerates the UK’s transformative journey towards a sustainable CE. However to fully harness the benefits of this transition a robust investigation and implementation of safety measures concerning hydrogen vehicle (HV) use are indispensable. Therefore this study takes a holistic approach integrating quantitative risk assessment (QRA) and an adaptive decision-making trial and evaluation laboratory (DEMATEL) framework as pragmatic instruments. These methodologies ensure both the secure deployment and operational excellence of HVs. The findings underscore that the root causes of HV failures encompass extreme environments material defects fuel cell damage delivery system impairment and storage system deterioration. Furthermore critical driving factors for effective safety intervention revolve around cultivating a safety culture robust education/training and sound maintenance scheduling. Addressing these factors is pivotal for creating an environment conducive to mitigating safety and risk concerns. Given the intricacies of conducting comprehensive hydrogen QRAs due to the absence of specific reliability data this study dedicates attention to rectifying this gap. A sensitivity analysis encompassing a range of values is meticulously conducted to affirm the strength and reliability of our approach. This robust analysis yields precise dependable outcomes. Consequently decision-makers are equipped to discern pivotal underlying factors precipitating potential HV failures. With this discernment they can tailor safety interventions that lay the groundwork for sustainable resilient and secure HV operations. Our study navigates the intersection of HVs safety and sustainability amplifying their importance within the CE paradigm. Using the careful amalgamation of QRA and DEMATEL methodologies we chart a course towards empowering decision-makers with the insights to steer the hydrogen vehicle domain to safer horizons while ushering in an era of transformative eco-conscious mobility.
A New Path towards Sustainable Energy Transition: Techno-Economic Feasibility of a Complete Hybrid Small Modular Reactor/Hydrogen (SMR/H2) Energy System
Oct 2023
Publication
Small modular reactors (SMRs) are nuclear reactors with a smaller capacity than traditional large-scale nuclear reactors offering advantages such as increased safety flexibility and cost-effectiveness. By producing zero carbon emissions SMRs represent an interesting alternative for the decarbonization of power grids. Additionally they present a promising solution for the production of hydrogen by providing large amounts of energy for the electrolysis of water (pink hydrogen). The above hint at the attractiveness of coupling SMRs with hydrogen production and consumption centers in order to form clusters of applications which use hydrogen as a fuel. This work showcases the techno-economic feasibility of the potential installation of an SMR system coupled with hydrogen production the case study being the island of Crete. The overall aim of this approach is the determination of the optimal technical characteristics of such a system as well as the estimation of the potential environmental benefits in terms of reduction of CO2 emissions. The aforementioned system which is also connected to the grid is designed to serve a portion of the electric load of the island while producing enough hydrogen to satisfy the needs of the nearby industries and hotels. The results of this work could provide an alternative sustainable approach on how a hydrogen economy which would interconnect and decarbonize several industrial sectors could be established on the island of Crete. The proposed systems achieve an LCOE between EUR 0.046/kWh and EUR 0.052/kWh while reducing carbon emissions by more than 5 million tons per year in certain cases.
Optimal Decarbonization Strategies for an Industrial Port Area by Using Hydrogen as Energy Carrier
Jul 2023
Publication
This article discusses possible strategies for decarbonizing the energy systems of an existing port. The approach consists in creating a complete superstructure that includes the use of renewable and fossil energy sources the import or local production of hydrogen vehicles and other equipment powered by Diesel electricity or hydrogen and the associated refuelling and storage units. Two substructures are then identified one including all these options the other considering also the addition of the energy demand of an adjacent steel industry. The goal is to select from each of these two substructures the most cost-effective configurations for 2030 and 2050 that meet the emission targets for those years under different cost scenarios for the energy sources and conversion/storage units obtained from the most reliable forecasts found in the literature. To this end the minimum total cost of all the energy conversion and storage units plus the associated infrastructures is sought by setting up a Mixed Integer Linear Programming optimization problem where integer variables handle the inclusion of the different generation and storage units and their activation in the operational phases. The comprehensive picture of possible solutions set allows identifying which options can most realistically be realized in the years to come in relation to the different assumed cost scenarios. Optimization results related to the scenario projected to 2030 indicate the key role played by Diesel hybrid and electric systems while considering the most stringent or much more stringent scenarios for emissions in 2050 almost all vehicles energy demand and industry hydrogen demand is met by hydrogen imported as ammonia by ship.
Particle Swarm Optimisation for a Hybrid Freight Train Powered by Hydrogen or Ammonia Solid Oxide Fuel Cells
May 2024
Publication
All diesel-only trains in the UK will be phased out by 2040. Hydrogen and ammonia emerge as alternative zerocarbon fuel for greener railway. Solid Oxide Fuel Cells (SOFCs) provide an alternative prime mover option which efficiently convert zero-carbon fuels into electricity without emitting nitrogen oxides (NOx) unlike traditional engines. Superior to Proton Exchange Membrane Fuel Cells (PEMFCs) in efficiency SOFCs fulfil MW-scale power needs and can use ammonia directly. This study investigates innovative strategies for integrating SOFCs into hybrid rail powertrains using hydrogen or ammonia. Utilizing an optimization framework incorporating Particle Swarm Optimization (PSO) the study aims to minimize operational costs while considering capital and replacement expenditures powertrain performance and component sizing. The findings suggest that hybrid powertrains based on ammonia-fueled SOFCs may potentially reduce costs by 30% compared to their hydrogen counterparts albeit requiring additional space for engine compartments. Ammonia-fueled SOFCs trains also exhibit a 5% higher efficiency at End-of-Life (EoL) showing less performance degradation than those powered by hydrogen. The State of Charge (SoC) of the batteries in range of 30–70% for both cases is identified as most costeffective.
Decarbonizing Hard-to-Abate Sectors with Renewable Hydrogen: A Real Case Application to the Ceramics Industry
Jul 2024
Publication
Hydrogen produced from renewable energy sources is a valuable energy carrier for linking growing renewable electricity generation with the hard-to-abate sectors such as cement steel glass chemical and ceramics industries. In this context this paper presents a new model of hydrogen production based on solar photovoltaics and wind energy with application to a real-world ceramics factory. For this task a novel multipurpose profit-maximizing model is implemented using GAMS. The developed model explores hydrogen production with multiple value streams that enable technical and economical informed decisions under specific scenarios. Our results show that it is profitable to sell the hydrogen produced to the gas grid rather than using it for self-consumption for low-gas-price scenarios. On the other hand when the price of gas is significantly high it is more profitable to use as much hydrogen as possible for self-consumption to supply the factory and reduce the internal use of natural gas. The role of electricity self-consumption has proven to be key for the project’s profitability as without this revenue stream the project would not be profitable in any analysed scenario.
How do Variations in Ship Operation Impact the Techno-economic Feasibility and Environmental Performance of Fossil-free Fuels? A Life Cycle Study
Aug 2023
Publication
Identifying an obvious non-fossil fuel solution for all ship types for meeting the greenhouse gas reduction target in shipping is challenging. This paper evaluates the technical viability environmental impacts and economic feasibility of different energy carriers for three case vessels of different ship types: a RoPax ferry a tanker and a service vessel. The energy carriers examined include battery-electric and three electro-fuels (hydrogen methanol and ammonia) which are used in combination with engines and fuel cells. Three methods are used: preliminary ship design feasibility life cycle assessment and life cycle costing. The results showed that battery-electric and compressed hydrogen options are not viable for some ships due to insufficient available onboard space for energy storage needed for the vessel's operational range. The global warming reduction potential is shown to depend on the ship type. This reduction potential of assessed options changes also with changes in the carbon intensity of the electricity mix. Life cycle costing results shows that the use of ammonia and methanol in engines has the lowest life cycle cost for all studied case vessels. However the higher energy conversion losses of these systems make them more vulnerable to fluctuations in the price of electricity. Also these options have higher environmental impacts on categories like human toxicity resource use (minerals and metals) and water use. Fuel cells and batteries are not as cost-competitive for the case vessels because of their higher upfront costs and shorter lifetimes. However these alternatives are less expensive than alternatives with internal combustion engines in the case of higher utilization rates and fuel costs.
Competitive Analysis of Heavy Trucks with Five Types of Fuels under Different Scenarios—A Case Study of China
Aug 2024
Publication
As the country that emits the most carbon in the world China needs significant and urgent changes in carbon emission control in the transportation sector in order to achieve the goals of reaching peak carbon emissions before 2030 and achieving carbon neutrality by 2060. Therefore the promotion of new energy vehicles has become the key factor to achieve these two objectives. For the reason that the comprehensive transportation cost directly affects the end customer’s choice of heavy truck models this work compares the advantages disadvantages and economic feasibility of diesel liquefied natural gas (LNG) electric hydrogen and methanol heavy trucks from a total life cycle cost and end-user perspective under various scenarios. The study results show that when the prices of diesel LNG electricity and methanol fuels are at their highest and the price of hydrogen is 35 CNY/kg the total life cycle cost of the five types of heavy trucks from highest to lowest are hydrogen heavy trucks (HHT) methanol heavy trucks (MHT) diesel heavy trucks (DHT) electric heavy trucks (EHT) and LNG heavy trucks (LNGHT) ignoring the adverse effects of cold environments on car batteries. When the prices of diesel LNG electricity and methanol fuels are at average or lowest levels and the price of hydrogen is 30 CNY/kg or 25 CNY/kg the life cycle cost of the five heavy trucks from highest to lowest are HHT DHT MHT EHT and LNGHT. When considering the impact of cold environments even with lower electricity prices EHT struggle to be economical when LNG prices are low. If the electricity price is above 1 CNY/kWh regardless of the impact of cold environments the economic viability of EHT is lower than that of HHT with a purchase cost of 500000 CNY and a hydrogen price of 25 CNY/kg. Simultaneously an exhaustive competitiveness analysis of heavy trucks powered by diverse energy sources highlights the specific categories of heavy trucks that ought to be prioritized for development during various periods and the challenges they confront. Finally based on the analysis results and future development trends the corresponding policy recommendations are proposed to facilitate high decarbonization in the transportation sector.
The Race Between Hydrogen and Heat Pumps for Space and Water Heating: A Model-based Scenario Analysis
Nov 2023
Publication
This paper analyses different levels and means of the electrification of space and hot water heating using an explorative modelling approach. The analysis provides guidance to the ongoing discussion on favourable pathways for heating buildings and the role of secondary energy carriers such as hydrogen or synthetic fuels. In total 12 different scenarios were modelled with decarbonisation pathways until 2050 which cover all 27 member states of the European Union. Two highly detailed optimisation models were combined to cover the building stock and the upstream energy supply sector. The analysis shows that decarbonisation pathways for space and water heating based on large shares of heat pumps have at least 11% lower system costs in 2050 than pathways with large shares of hydrogen or synthetic fuels. This translates into system cost savings of around €70 bn. Heat pumps are cost-efficient in decentralised systems and in centralised district heating systems. Hence heat pumps should be the favoured option to achieve a cost-optimal solution for heating buildings. Accordingly the paper makes a novel and significant contribution to understanding suitable and cost-efficient decarbonisation pathways for space and hot water heating via electrification. The results of the paper can provide robust guidance for policymakers.
Techno-Economic Feasibility of Fuel Cell Vehicle-to-Grid Fast Frequency Control in Non-Interconnected Islands
Dec 2024
Publication
This paper presents an innovative approach to fast frequency control in electric grids by leveraging parked fuel cell electric vehicles (FCEVs) especially heavy-duty vehicles such as trucks. Equipped with hydrogen storage tanks and fuel cells these vehicles can be repurposed as dynamic grid-support assets while parked in designated areas. Using an external cable and inverter system FCEVs inject power into the grid by converting DC from fuel cells into AC to be compatible with grid requirements. This functionality addresses sudden power imbalances providing a rapid and efficient solution for frequency stabilization. The system’s external inverter serves as a central control hub monitoring real-time grid frequency and directing FCEVs to supply virtual inertia and primary reserves through droop control as required. Simulation results validate that FCEVs could effectively complement thermal generators preventing unacceptable frequency drops load shedding and network blackouts. A techno-economic analysis demonstrates the economic feasibility of the concept concluding that each FCEV consumes approximately 0.3 kg of hydrogen per day incurring a daily cost of around EUR 1.5. For an island grid with a nominal power of 100 MW maintaining frequency stability requires a fleet of 100 FCEVs resulting in a total daily cost of EUR 150. Compared to a grid-scale battery system offering equivalent frequency response services the proposed solution is up to three times more cost-effective highlighting its economic and technical potential for grid stabilization in renewable-rich non-interconnected power systems.
Implementation of a Decision-making Approach for a Hydrogen-based Multi-energy System Considering EVs and FCEVs Availability
Aug 2024
Publication
Innovative green vehicle concepts have become increasingly prevailing in consumer purchasing habits as technology evolves. The global transition towards sustainable transportation indicates an increase in new-generation vehicles including both fuel-cell electric vehicles (FCEVs) and plug-in electric vehicles (PEVs) that will take on roads in the future. This change requires new-generation stations to support electrification. This study introduced a prominent multi-energy system concept with a hydrogen refueling station. The proposed multi-energy system (MES) consists of green hydrogen production a hydrogen refueling station for FCEVs hydrogen injection into natural gas (NG) and a charging station for PEVs. An on-site renewable system projected at the station and a polymer electrolyte membrane electrolyzer (PEM) to produce hydrogen for two significant consumers support MES. In addition the MES offers the ability to conduct two-way trade with the grid if renewable energy systems are insufficient. This study develops a comprehensive multi-energy system with an economically optimized energy management model using a mixed-integer linear programming (MILP) approach. The determinative datasets of vehicles are generated in a Python environment using Gauss distribution. The fleet of FCEVs and PEVs are currently available on the market. The study includes fleets of the most common models from well-known brands. The results indicate that profits increase when the storage capacity of the hydrogen tank is higher and natural gas injections are limitless. Optimization results for all cases tend to choose higher-priced natural gas injections over hydrogen refueling because of the difference in costs of refueling and injection expenses. The analyses reveal the highest hydrogen sales to the natural gas (NG) grid by consuming 2214.31 kg generating a revenue of $6966 and in contrast the lowest hydrogen sales to the natural gas grid at 1045.38 kg resulting in a revenue of $3286. Regarding electricity the highest sales represent revenue of $7701 and $2375 for distribution system consumption and electric vehicles (EV) respectively. Conversely Cases 1 and 2 have achieved sales to EV of $2286 and $2349 respectively but do not have any sales to distribution system consumption regarding the constraints. Overall the optimization results show that the solution is optimal for a multi-energy system operator to achieve higher profits and that all end-user parties are satisfied.
Techno-economic Analysis of Wind-powered Green Hydrogen Production to Facilitate the Decarbonization of Hard-to-abate Sectors: A Case Study on Steelmaking
Apr 2023
Publication
Green hydrogen is among the most promising energy vectors that may enable the decarbonization of our society. The present study addresses the decarbonization of hard-to-abate sectors via the deployment of sustainable alternatives to current technologies and processes where the complete replacement of fossil fuels is deemed not nearly immediate. In particular the investigated case study tackles the emission reduction potential of steelmaking in the Italian industrial framework via the implementation of dedicated green hydrogen production systems to feed Hydrogen Direct Reduction process the main alternative to the traditional polluting routes towards emissions abatement. Green hydrogen is produced via the coupling of an onshore wind farm with lithium-ion batteries alkaline type electrolyzers and the interaction with the electricity grid. Building on a power generation dataset from a real utility-scale wind farm techno-economic analyses are carried out for a large number of system configurations varying components size and layout to assess its performance on the basis of two main key parameters the levelized cost of hydrogen (LCOH) and the Green Index (GI) the latter presented for the first time in this study. The optimal system design and operation logics are investigated accounting for the necessity of providing a constant mass flow rate of H2 and thus considering the interaction with the electricity network instead of relying solely on RES surplus. In-house-developed models that account for performances degradation over time of different technologies are adapted and used for the case study. The effect of different storage technologies is evaluated via a sensitivity analysis on different components and electricity pricing strategy to understand how to favour green hydrogen penetration in the heavy industry. Furthermore for a better comprehension and contextualization of the proposed solutions their emission-reduction potential is quantified and presented in comparison with the current scenario of EU-27 countries. In the optimal case the emission intensity related to the steel making process can be lowered to 235 kg of CO2 per ton of output steel 88 % less than the traditional route. A higher cost of the process must be accounted resulting in an LCOH of such solutions around 6.5 €/kg.
Hydrogen Refueling Stations: A Review of the Technology Involved from Key Energy Consumption Processes to Related Energy Management Strategies
Sep 2024
Publication
Over the last few years hydrogen has emerged as a promising solution for problems related to energy sources and pollution concerns. The integration of hydrogen in the transport sector is one of the possible various applications and involves the implementation of hydrogen refueling stations (HRSs). A key obstacle for HRS deployment in addition to the need for well-developed technologies is the economic factor since these infrastructures require high capital investments costs and are largely dependent on annual operating costs. In this study we review hydrogen’s application as a fuel summarizing the principal systems involved in HRS from production to the final refueling stage. In addition we also analyze the main equipment involved in the production compression and storage processes of hydrogen. The current work also highlights the main refueling processes that impact energy consumption and the methodologies presented in the literature for energy management strategies in HRSs. With the aim of reducing energy costs due to processes that require high energy consumption most energy management strategies are based on the use of renewable energy sources in addition to the use of the power grid.
Hierarchical Model Predictive Control for Islanded and Grid-connected Microgrids with Wind Generation and Hydrogen Energy Storage Systems
Aug 2023
Publication
This paper presents a novel energy management strategy (EMS) to control a wind-hydrogen microgrid which includes a wind turbine paired with a hydrogen-based energy storage system (HESS) i.e. hydrogen production storage and re-electrification facilities and a local load. This complies with the mini-grid use case as per the IEA-HIA Task 24 Final Report where three different use cases and configurations of wind farms paired with HESS are proposed in order to promote the integration of wind energy into the grid. Hydrogen production surpluses by wind generation are stored and used to provide a demand-side management solution for energy supply to the local and contractual loads both in the grid-islanded and connected modes with corresponding different control objectives. The EMS is based on a hierarchical model predictive control (MPC) in which long-term and short-term operations are addressed. The long-term operations are managed by a high-level MPC in which power production by wind generation and load demand forecasts are considered in combination with day-ahead market participation. Accordingly the hydrogen production and re-electrification are scheduled so as to jointly track the load demand maximize the revenue through electricity market participation and minimize the HESS operating costs. Instead the management of the short-term operations is entrusted to a low-level MPC which compensates for any deviations of the actual conditions from the forecasts and refines the power production so as to address the real-time market participation and the short time-scale equipment dynamics and constraints. Both levels also take into account operation requirements and devices’ operating ranges through appropriate constraints. The mathematical modeling relies on the mixed-logic dynamic (MLD) framework so that the various logic states and corresponding continuous dynamics of the HESS are considered. This results in a mixed-integer linear program which is solved numerically. The effectiveness of the controller is analyzed by simulations which are carried out using wind forecasts and spot prices of a wind farm in center-south of Italy.
The Environmental Impacts of Future Global Sales of Hydrogen Fuel Cell Vehicles
Oct 2024
Publication
During the last decade developing more sustainable transportation modes has become a primary objective for car manufacturers and governments around the world to mitigate environmental issues such as climate change the continuous increase in greenhouse gas (GHG) emissions and energy depletion. The use of hydrogen fuel cell technology as a source of energy in electric vehicles is considered an emerging and promising technology that could contribute significantly to addressing these environmental issues. In this study the effects of Hydrogen Fuel Cell Battery Electric Vehicles (HFCBEVs) on global GHG emissions compared to other technologies such as BEVs were determined based on different relevant factors such as predicted sales for 2050 (the result of the developed prediction model) estimated daily traveling distance estimated future average global electricity emission factors future average Battery Electric Vehicle (BEV) emission factors future global hydrogen production emission factors and future average HFCBEV emission factors. As a result the annual GHG emissions produced by passenger cars that are expected to be sold in 2050 were determined by considering BEV sales in the first scenario and HFCBEV replacement in the second scenario. The results indicate that the environmental benefits of HFCBEVs are expected to increase over time compared to those of BEVs due to the eco-friendly methods that are expected to be used in hydrogen production in the future. For instance in 2021 HFCBEVs could produce more GHG emissions than BEVs by 54.9% per km of travel whereas in 2050 BEVs could produce more GHG emissions than HFCBEVs by 225% per km of travel.
Potentials of Green Hydrogen Production in P2G Systems Based on FPV Installations Deployed on Pit Lakes in Former Mining Sites by 2050 in Poland
Sep 2024
Publication
Green hydrogen production is expected to play a major role in the context of the shift towards sustainable energy stipulated in the Fit for 55 package. Green hydrogen and its derivatives have the capacity to act as effective energy storage vectors while fuel cell-powered vehicles will foster net-zero emission mobility. This study evaluates the potential of green hydrogen production in Power-to-Gas (P2G) systems operated in former mining sites where sand and gravel aggregate has been extracted from lakes and rivers under wet conditions (below the water table). The potential of hydrogen production was assessed for the selected administrative unit in Poland the West Pomerania province. Attention is given to the legal and organisational aspects of operating mining companies to identify the sites suitable for the installation of floating photovoltaic facilities by 2050. The method relies on the use of GIS tools which utilise geospatial data to identify potential sites for investments. Basing on the geospatial model and considering technical and organisational constraints the schedule was developed showing the potential availability of the site over time. Knowing the surface area of the water reservoir the installed power of the floating photovoltaic plant and the production capacity of the power generation facility and electrolysers the capacity of hydrogen production in the P2G system can be evaluated. It appears that by 2050 it should be feasible to produce green fuel in the P2G system to support a fleet of city buses for two of the largest urban agglomerations in the West Pomerania province. Simulations revealed that with a water coverage ratio increase and the planned growth of green hydrogen generation it should be feasible to produce fuel for net-zero emission urban mobility systems to power 200 buses by 2030 550 buses by 2040 and 900 buses by 2050 (for the bus models Maxi (40 seats) and Mega (60 seats)). The results of the research can significantly contribute to the development of projects focused on the production of green hydrogen in a decentralised system. The disclosure of potential and available locations over time can be compared with competitive solutions in terms of spatial planning environmental and societal impact and the economics of the undertaking.
Comparison of Battery Electric Vehicles and Fuel Cell Vehicles
Sep 2023
Publication
In the current context of the ban on fossil fuel vehicles (diesel and petrol) adopted by several European cities the question arises of the development of the infrastructure for the distribution of alternative energies namely hydrogen (for fuel cell electric vehicles) and electricity (for battery electric vehicles). First we compare the main advantages/constraints of the two alternative propulsion modes for the user. The main advantages of hydrogen vehicles are autonomy and fast recharging. The main advantages of battery-powered vehicles are the lower price and the wide availability of the electricity grid. We then review the existing studies on the deployment of new hydrogen distribution networks and compare the deployment costs of hydrogen and electricity distribution networks. Finally we conclude with some personal conclusions on the benefits of developing both modes and ideas for future studies on the subject.
Review of Hydrogen-Driven Power-to-X Technology and Application Status in China
Jul 2024
Publication
Given China’s ambition to realize carbon peak by 2030 and carbon neutralization by 2060 hydrogen is gradually becoming the pivotal energy source for the needs of energy structure optimization and energy system transformation. Thus hydrogen combined with renewable energy has received more and more attention. Nowadays power-to-hydrogen power-to-methanol and power-to-ammonia are regarded as the most promising three hydrogen-driven power-to-X technologies due to the many commercial or demonstration projects in China. In this paper these three hydrogen-driven power-to-X technologies and their application status in China are introduced and discussed. First a general introduction of hydrogen energy policies in China is summarized and then the basic principles technical characteristics trends and challenges of the three hydrogen-driven power-to-X technologies are reviewed. Finally several typical commercial or demonstration projects are selected and discussed in detail to illustrate the development of the power-to-X technologies in China.
Alternative Fuels in Sustainable Logistics—Applications, Challenges, and Solutions
Sep 2024
Publication
Logistics is becoming more cost competitive while customers and regulatory bodies pressure businesses to disclose their carbon footprints creating interest in alternative fuels as a decarbonization strategy. This paper provides a thematic review of the role of alternative fuels in sustainable air land and sea logistics their challenges and potential mitigations. Through an extensive literature survey we determined that biofuels synthetic kerosene natural gas ammonia alcohols hydrogen and electricity are the primary alternative fuels of interest in terms of environmental sustainability and techno-economic feasibility. In air logistics synthetic kerosene from hydrogenated esters and fatty acids is the most promising route due to its high technical maturity although it is limited by biomass sourcing. Electrical vehicles are favorable in road logistics due to cheaper green power and efficient vehicle designs although they are constrained by recharging infrastructure deployment. In sea logistics liquified natural gas is advantageous owing to its supply chain maturity but it is limited by methane slip control and storage requirements. Overall our examination indicates that alternative fuels will play a pivotal role in the logistics networks of the future.
Analysis of a Distributed Green Hydrogen Infrastructure Designed to Support the Sustainable Mobility of a Heavy-duty Fleet
Aug 2023
Publication
Clean hydrogen is a key pillar for the net zero economy which can be deployed by consistent utilization on heavy-duty transport. This study investigates a distributed green hydrogen infrastructure (DHI) for heavy-duty transportation consisting of on-site hydrogen production storage compression and refueling systems in Italy. Two options for energy supply are analyzed: grid connection using green energy via Power Purchasing Agreements (PPAs) and direct connection to the photovoltaic field respectively. Radiation data are representative of the three main Italian areas namely South (Catania) Center (Roma) and North (Milano). The sensitivity analysis varies the PPA value between 50 V/MWh and 200 V/MWh and the water electrolysis capacity factor between 20% and 100%. The study finds that the LCOH ranges from 7.4 V/kgH2 to 67.8 V/kgH2 for the first option and 5.5 V/kgH2 to 27.5 V/kgH2 for the second option with Southern Italy having the lowest LCOH due to higher solar irradiation. The research shows that a DHI can offer economic and technical benefits for heavy-duty mobility. However the performance is highly influenced by external conditions such as hydrogen demand and electricity prices. This study provides valuable insights into designing and operating a DHI for heavy-duty mobility promoting a carbon-free society.
Multiphysics Performance Assessment of Hydrogen Fuelled Engines
Sep 2023
Publication
In the quest for decarbonisation alternative clean fuels for propulsion systems are sought. There is definite advantage in retaining the well-established principles of operation of combustion engines at the core of future developments with hydrogen as a fuel. Hydrogen is envisaged as a clean source of energy for propulsion of heavy and off-road vehicles as well as in marine and construction sectors. A source of concern is the unexplored effect of hydrogen combustion on dilution and degradation of engine lubricants and their additives and consequently upon tribology of engine contact conjunctions. These potential problems can adversely affect engine efficiency durability and operational integrity. Use of different fuels and their method of delivery produces distinctive combustion characteristics that can affect the energy losses associated with in-cylinder components and their durability. Therefore detailed predictive analysis should support the developments of such new generation of eco-friendly engines. Different fundamental physics underpin the various aspects of a pertinent detailed analysis. These include thermodynamics of combustion in-cylinder tribological interactions of contacting surfaces and blowby of generated gasses. This paper presents such an integrated multi-physics analysis of internal combustion engines with focus on hydrogen as the fuel. Such an in-depth and computationally efficient analysis has not hitherto been reported in the literature. The results show implications for lubricant degradation due to the use of hydrogen in the performance of in-cylinder components and the underlying physical principles.
Heat Integration of Liquid Hydrogen-Fueled Hybrid Electric Ship Propulsion System
Nov 2023
Publication
This study introduced the methodology for integrating ethylene glycol/water mixture (GW) systems which supply heat energy to the liquid hydrogen (LH2 ) fuel gas supply system (FGSS) and manage the temperature conditions of the battery system. All systems were designed and simulated based on the power demand of a 2 MW class platform supply vessel assumed as the target ship. The LH2 FGSS model is based on Aspen HYSYS V14 and the cell model that makes up the battery system is implemented based on a Thevenin model with four parameters. Through three different simulation cases the integrated GW system significantly reduced electric power consumption for the GW heater during ship operations achieving reductions of 1.38% (Case 1) 16.29% (Case 2) and 27.52% (Case 3). The energy-saving ratio showed decreases of 1.86% (Case 1) 21.01% (Case 2) and 33.80% (Case 3) in overall energy usage within the GW system. Furthermore an examination of the battery system’s thermal management in the integrated GW system demonstrated stable cell temperature control within ±3 K of the target temperature making this integration a viable solution for maintaining normal operating temperatures despite relatively higher fluctuations compared to an independent GW system.
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