Applications & Pathways

The Swiss government has signed the Paris Climate Agreement and various measures need to be implemented in order to reach the target of a 50% reduction in CO₂ emissions in Switzerland by 2030 compared with the value for 1990. Considering the fact that the production of cement in Switzerland accounts around 2.5 million ton for CO₂ emissions of which corresponds to roughly 7% of the country's total CO₂ emissions the following article examines how this amount could be put to meaningful use in order to create a new value-added chain through CO₂ methanation and thus reduce the consumption and import of fossil fuels in Switzerland. With power-to-gas technology this CO₂  along with regenerative hydrogen from photovoltaics can be converted into methane which can then be fed into the existing natural-gas grid. This economic case study shows a cost prediction for conversion of all the CO₂ from the cement industry into methane by using the technologies available today in order to replacing fossil methane imports.

Hydrogen can serve as a carrier to store renewable energy in large scale. However hydrogen storage still remains a challenge in the current stage. It is difficult to meet the technical requirements applying the conventional storage of compressed gaseous hydrogen in high-pressure tanks or the solid-state storage of hydrogen in suitable materials. In the present work a gaseous and solid-state (G-S) hybrid hydrogen storage system with a low working pressure below 5 MPa for a 10 kW hydrogen energy storage experiment platform is developed and validated. A Ti−Mn type hydrogen storage alloy with an effective hydrogen capacity of 1.7 wt% was prepared for the G-S hybrid hydrogen storage system. The G-S hybrid hydrogen storage tank has a high volumetric hydrogen storage density of 40.07 kg H2 m−3 and stores hydrogen under pressure below 5 MPa. It can readily release enough hydrogen at a temperature as low as −15 °C when the FC system is not fully activated and hot water is not available. The energy storage efficiency of this G-S hybrid hydrogen storage system is calculated to be 86.4%−95.9% when it is combined with a FC system. This work provides a method on how to design a G-S hydrogen storage system based on practical demands and demonstrates that the G-S hybrid hydrogen storage is a promising method for stationary hydrogen storage application.

A compact air-breathing jet hybrid-electric engine coupled with solid oxide fuel cells (SOFC) is proposed to develop the propulsion system with high power-weight ratios and specific thrust. The heat exchanger for preheating air is integrated with nozzles. Therefore the exhaust in the nozzle expands during the heat exchange with compressed air. The nozzle inlet temperature is obviously improved. SOFCs can directly utilize the fuel of liquid natural gas after being heated. The performance parameters of the engine are acquired according to the built thermodynamic and mass models. The main conclusions are as follows. 1) The specific thrust of the engine is improved by 20.25% compared with that of the traditional jet engine. As pressure ratios rise the specific thrust increases up to 1.7 kN/(kg·s⁻¹). Meanwhile the nozzle inlet temperature decreases. However the temperature increases for the traditional combustion engine. 2) The power-weight ratio of the engine is superior to that of internal combustion engines and inferior to that of turbine engines when the power density of SOFC would be assumed to be that predicted for 2030. 3) The total pressure recovery coefficients of SOFCs combustors and preheaters have an obvious influence on the specific thrust of the engine and the power-weight ratio of the engine is strongly affected by the power density of SOFCs.

Taiwan stands out globally in the manufacture of scooters. If fuel cell technology could be applied to the scooter Taiwan could gain an advantage in the trend for commercial applications for fct. In 2011 The Bureau of Standards Metrology and Inspection proposed this project “the Demonstration of Hydrogen Fuel Cell Scooters.” Thirty rental fuel cell scooters are to run a long distance. Evaluation during everyday use of the cells performance will be made and reported by the riders. All the evaluations will be put into consideration of future adjustments. The project is to map out a practice route in Taipei and set up a control center to follow progress. The data gathered from the practice project will help examine the performance of fuel cell scooters contributing to the creation of legal drafts and future standards. The Taiwan fuel cell industry chain is complete and the industry possesses the ability to produce key components. Thus it is a potential market in Taiwan. A review of fuel cell development conditions in Taiwan shows that the fuel cell scooters is a niche industry owing to the strength of this technology.

Protonic ceramic fuel cells (PCFCs) are promising electrochemical devices for the efficient and clean conversion of hydrogen and low hydrocarbons into electrical energy. Their intermediate operation temperature (500–800 °C) proffers advantages in terms of greater component compatibility unnecessity of expensive noble metals for the electrocatalyst and no dilution of the fuel electrode due to water formation. Nevertheless the lower operating temperature in comparison to classic solid oxide fuel cells places significant demands on the cathode as the reaction kinetics are slower than those related to fuel oxidation in the anode or ion migration in the electrolyte. Cathode design and composition are therefore of crucial importance for the cell performance at low temperature. The different approaches that have been adopted for cathode materials research can be broadly classified into the categories of protonic–electronic conductors oxide-ionic–electronic conductors triple-conducting oxides and composite electrodes composed of oxides from two of the other categories. Here we review the relatively short history of PCFC cathode research discussing trends highlights and recent progress. Current understanding of reaction mechanisms is also discussed.

This paper presents a study undertaken on a naturally aspirated direct injection diesel engine investigating the combustion and emission characteristics of CH₄-CO₂  and CH₄-CO₂ -H₂ mixtures. These aspirated gas mixtures were pilot-ignited by diesel fuel while the engine load was varied between 0 and 7 bar IMEP by only adjusting the flow rate of the aspirated mixtures. The in-cylinder gas composition was also investigated when combusting CH₄-CO₂ and CH₄-CO₂-H₂ mixtures at different engine loads with in cylinder samples collected using two different sampling arrangements. The results showed a longer ignition delay period and lower peak heat release rates when the proportion of CO₂ was increased in the aspirated mixture. Exhaust CO₂ emissions were observed to be higher for 60 CH₄:40CO₂ mixture but lower for the 80CH₄:20CO₂ mixture as compared to diesel fuel only combustion at all engine loads. Both exhaust and in-cylinder NO_x levels were observed to decrease when the proportion of CO₂ was increased; NO_x levels increased when the proportion of H₂ was increased in the aspirated mixture. In-cylinder NO_x levels were observed to be higher in the region between the sprays as compared to within the spray core attributable to higher gas temperatures reached post ignition in that region.

Purpose- To present an overview of the research and development carried out in a European funded framework 7 (FP7) project called SafeHPower for the implementation of neutron radiography to inspect fatigue cracks in vehicle and storage hydrogen fuel tanks. Project background– Hydrogen (H2) is the most promising replacement fuel for road transport due to its abundance efficiency low carbon footprint and the absence of harmful emissions. For the mass market of hydrogen to take off the safety issue surrounding the vehicle and storage hydrogen tanks needs to be addressed. The problem is the residual and additional stresses experienced by the tanks during the continuous cyclic loading between ambient and storage pressure which can result in the development of fatigue cracks. Steel tanks used as storage containers at service stations and depots and/or the composite tanks lined with steel are known to suffer from hydrogen embrittlement (HE). Another issue is the explosive nature of hydrogen (when it is present in the 18-59% range) where it is mixed with oxygen which can lead to catastrophic consequences including loss of life. Monitoring systems that currently exist in the market impose visual examination tests pressure tests and hydrostatic tests after the tank installation [1] [2]. Three inspection systems have been developed under this project to provide continuous monitoring solutions. Approach and scope- One of the inspection systems based on the neutron radiography (NR) technology that was developed in different phases with the application of varied strategies has been presented here. Monte Carlo (MCNP) simulation results to design and develop a bespoke collimator have been presented. A limitation of using an inertial electrostatic Deuterium-Tritium (D-T) pulsed neutron generator for fast neutron radiography has been discussed. Radiographs from the hydrogen tank samples obtained using thermal neutrons from a spallation neutron source at ISIS Rutherford laboratory UK have been presented. Furthermore radiograph obtained using thermal neutrons from a portable D-T neutron generator has been presented. In conclusion a proof in principle has been made to show that the defects in the hydrogen fuel tank can be detected using thermal neutron radiography.

Environmental issues related to global warming are constantly pushing the fossil fuel-based energy sector toward an efficient and economically viable utilization of renewable energy. However challenges related to renewable energy call for alternative routes of its conversion to fuels and chemicals by an emerging Power-to-X approach. Methane is one such high-valued fuel that can be produced through renewables-powered electrolytic routes. Such routes employ alkaline electrolyzers proton exchange membrane electrolyzers and solid oxide electrolyzers commonly known as solid oxide electrolysis cells (SOECs). SOECs have the potential to utilize the waste heat generated from exothermic methanation reactions to reduce the expensive electrical energy input required for electrolysis. A further advantage of an SOEC lies in its capacity to co-electrolyze both steam and carbon dioxide as opposed to only water and this inherent capability of an SOEC can be harnessed for in situ synthesis of methane within a single reactor. However the concept of in situ methanation in SOECs is still at a nascent stage and requires significant advancements in SOEC materials particularly in developing a cathode electrocatalyst that demonstrates activity toward both steam electrolysis and methanation reactions. Equally important is the appropriate reactor design along with optimization of cell operating conditions (temperature pressure and applied potential). This review elucidates those developments along with research and development opportunities in this space. Also presented here is an efficiency comparison of different routes of synthetic methane production using SOECs in various modes that is as a source of hydrogen syngas and hydrogen/carbon dioxide mixture and for in situ methane synthesis.

In FY-20 India’s steel production was 109 MT and it is the second-largest steel producer on the planet after China. India’s per capita consumption of steel was around 75 kg which has risen from 59 kg in FY-14. Despite the increase in consumption it is much lower than the average global consumption of 230 kg. The per capita consumption of steel is one of the strongest indicators of economic development across the nation. Thus India has an ambitious plan of increasing steel production to around 250 MT and per capita consumption to around 160 kg by the year 2030. Steel manufacturers in India can be classified based on production routes as (a) oxygen route (BF/BOF route) and (b) electric route (electric arc furnace and induction furnace). One of the major issues for manufacturers of both routes is the availability of raw materials such as iron ore direct reduced iron (DRI) and scrap. To achieve the level of 250 MT steel manufacturers have to focus on improving the current process and product scenario as well as on research and development activities. The challenge to stop global warming has forced the global steel industry to strongly cut its CO2 emissions. In the case of India this target will be extremely difficult by ruling in the production duplication planned by the year 2030. This work focuses on the recent developments of various processes and challenges associated with them. Possibilities and opportunities for improving the current processes such as top gas recycling increasing pulverized coal injection and hydrogenation as well as the implementation of new processes such as HIsarna and other CO2 -lean iron production technologies are discussed. In addition the eventual transition to hydrogen ironmaking and “green” electricity in smelting are considered. By fast-acting improvements in current facilities and brave investments in new carbon-lean technologies the CO2 emissions of the Indian steel industry can peak and turn downward toward carbon-neutral production.

This article presents the development integration and experimental validation of a modular microgrid for sustainable hydrogen production addressing global electricity demand and environmental challenges. The system was designed for initial validation in a thermoelectric power plant environment with scalability to other applications. Centered on a six-compartment skid it integrates photovoltaic generation battery storage and a liquefied petroleum gas generator to emulate typical cogeneration conditions together with a high-purity proton exchange membrane electrolyzer. A supervisory control module ensures real-time monitoring and energy flow management following international safety standards. The study also explores the incorporation of blockchain technology to certify the renewable origin of hydrogen enhancing traceability and transparency in the green hydrogen market. The experimental results confirm the system’s technical feasibility demonstrating stable hydrogen production efficient energy management and islanded-mode operation with preserved grid stability. These findings highlight the strategic role of hydrogen as an energy vector in the transition to a cleaner energy matrix and support the proposed architecture as a replicable model for industrial facilities seeking to combine hydrogen production with advanced microgrid technologies. Future work will address large-scale validation and performance optimization including advanced energy management algorithms to ensure economic viability and sustainability in diverse industrial contexts.