Applications & Pathways
Computational Investigation of Combustion, Performance, and Emissions of a Diesel-Hydrogen Dual-Fuel Engine
Feb 2023
Publication
This paper aims to expose the effect of hydrogen on the combustion performance and emissions of a high-speed diesel engine. For this purpose a three-dimensional dynamic simulation model was developed using a reasonable turbulence model and a simplified reaction kinetic mechanism was chosen based on experimental data. The results show that in the hydrogen enrichment conditions hydrogen causes complete combustion of diesel fuel and results in a 17.7% increase in work capacity. However the increase in combustion temperature resulted in higher NOx emissions. In the hydrogen substitution condition the combustion phases are significantly earlier with the increased hydrogen substitution ratio () which is not conducive to power output. However when the is 30% the CO soot and THC reach near-zero emissions. The effect of the injection timing is also studied at an HSR of 90%. When delayed by 10° IMEP improves by 3.4% compared with diesel mode and 2.4% compared with dual-fuel mode. The NOx is reduced by 53% compared with the original dual-fuel mode. This study provides theoretical guidance for the application of hydrogen in rail transportation.
Greenhouse Gas Implications of Extending the Service Life of PEM Fuel Cells for Automotive Applications: A Life Cycle Assessment
Feb 2022
Publication
A larger adoption of hydrogen fuel-cell electric vehicles (FCEVs) is typically included in the strategies to decarbonize the transportation sector. This inclusion is supported by life-cycle assessments (LCAs) which show the potential greenhouse gas (GHG) emission benefit of replacing internal combustion engine vehicles with their fuel cell counterpart. However the literature review performed in this study shows that the effects of durability and performance losses of fuel cells on the life-cycle environmental impact of the vehicle have rarely been assessed. Most of the LCAs assume a constant fuel consumption (ranging from 0.58 to 1.15 kgH2/100 km) for the vehicles throughout their service life which ranges in the assessments from 120000 to 225000 km. In this study the effect of performance losses on the life-cycle GHG emissions of the vehicles was assessed based on laboratory experiments. Losses have the effect of increasing the life-cycle GHG emissions of the vehicle up to 13%. Moreover this study attempted for the first time to investigate via laboratory analyses the GHG implications of replacing the hydrophobic polymer for the gas diffusion medium (GDM) of fuel cells to increase their durability. LCA showed that when the service life of the vehicle was fixed at 150000 km the GHG emission savings of using an FC with lower performance losses (i.e. FC coated with fluorinated ethylene propylene (FEP) instead of polytetrafluoroethylene (PTFE)) are negligible compared to the overall life-cycle impact of the vehicle. Both the GDM coating and the amount of hydrogen saved account for less than 2% of the GHG emissions arising during vehicle operation. On the other hand when the service life of the vehicle depends on the operability of the fuel cell the global warming potential per driven km of the FEP-based FCEV reduces by 7 to 32%. The range of results depends on several variables such as the GHG emissions from hydrogen production and the initial fuel consumption of the vehicle. Higher GHG savings are expected from an FC vehicle with high consumption of hydrogen produced with fossil fuels. Based on the results we recommend the inclusion of fuel-cell durability in future LCAs of FCEVs. We also advocate for more research on the real-life performance of fuel cells employing alternative materials.
Control Strategy Assessment for Improving PEM Fuel Cell System Efficiency in Fuel Cell Hybrid Vehicles
Mar 2022
Publication
Concerns about climate change air pollution and the depletion of oil resources have prompted authorities to enforce increasingly strict rules in the automotive sector. There are several benefits to implementing fuel cell hybrid vehicles (FCHV) in the transportation sector including the ability to assist in reducing greenhouse gas emissions by replacing fossil fuels with hydrogen as energy carriers. This paper examines different control strategies for optimizing the power split between the battery and PEM fuel cell in order to maximize the PEM fuel cell system efficiency and reduce fuel consumption. First the vehicle and fuel cell system models are described. A forward approach is considered to model the vehicle dynamics while a semi-empirical and quasi-static model is used for the PEM fuel cell. Then different rule-based control strategies are analyzed with the aim of maximizing fuel cell system efficiency while ensuring a constant battery state of charge (SOC). The different methods are evaluated while the FCHV is performing both low-load and high-load drive cycles. The hydrogen consumption and the overall fuel cell system efficiency are considered for all testing conditions. The results highlight that in both low-load cycles and high-load cycles the best control strategies achieve a fuel cell system efficiency equal or greater to 33% while achieving a fuel consumption 30% less with respect to the baseline control strategy in low-load drive cycles.
Our Green Print: Future Heat for Everyone
Jul 2021
Publication
Green Print - Future Heat for Everyone draws together technical consumer and economic considerations to create a pioneering plan to transition 22 million UK homes to low carbon heat by 2050.<br/>Our Green Print underlines the scale of the challenge ahead acknowledging that a mosaic of low carbon heating solutions will be required to meet the needs of individual communities and setting out 12 key steps that can be taken now in order to get us there<br/>The Climate Change Committee (CCC) estimates an investment spend of £250bn to upgrade insulation and heating in homes as well as provide the infrastructure to deliver the energy.<br/>This is a task of unprecedented scale the equivalent of retro-fitting 67000 homes every month from now until 2050. In this Report Cadent takes the industry lead in addressing the challenge.
Everything About Hydrogen Podcast: FCEV's "Down Under"
Dec 2020
Publication
On today's show the EAH team will be joined by Brendan Norman to talk about deployment of sustainable FCEV technologies across many different segments of the transport sector and utility vehicles. Brendan is the CEO of H2X a new vehicle manufacturing company based in Sydney with a manufacturing facility in Port Kembla will deliver its first hydrogen FCEVs to market beginning in 2022 before expanding its vehicle offerings in subsequent years. Brendan joined the EAH team via SquadCast from Kuala Lumpur to talk fuel cells with us and you don't want to miss the excellent discussion that we had on this week's episode.
The podcast can be found on their website
The podcast can be found on their website
Thermodynamic and Ecological Preselection of Synthetic Fuel Intermediates from Biogas at Farm Sites
Jan 2020
Publication
Background: Synthetic fuels based on renewable hydrogen and CO2 are a currently highly discussed piece of the puzzle to defossilize the transport sector. In this regard CO2 can play a positive role in shaping a sustainable future. Large potentials are available as a product of biogas production however occurring in small scales and in thin spatial distributions. This work aims to evaluate suitable synthetic fuel products to be produced at farm sites.<br/>Methods: A thermodynamic analysis to assess the energetic efficiency of synthesis pathways and a qualitative assessment of product handling issues is carried out.<br/>Results: Regarding the technical and safety-related advantages in storage liquid products are the superior option for fuel production at decentralized sites. Due to the economy of scale multi-stage synthesis processes lose economic performance with rising complexity. A method was shown which covers a principle sketch of all necessary reaction separation steps and all compression and heat exchanger units. The figures showed that methanol and butanol are the most suitable candidates in contrast to OME3-5 for implementation in existing transportation and fuel systems. These results were underpin by a Gibbs energy analysis.<br/>Conclusions: As long as safety regulations are met and the farm can guarantee safe storage and transport farm-site production for all intermediates can be realized technically. Ultimately this work points out that the process must be kept as simple as possible favoring methanol production at farm site and its further processing to more complicated fuels in large units for several fuel pathways.
Everything About Hydrogen Podcast: Highway to the Hydrogen Zone
May 2020
Publication
On this weeks episode the team discuss hydrogen for aviation with ZeroAvia. Val launched ZeroAvia to provide a genuinely zero emission flight proposition with two aircraft currently undergoing trials in California and the UK. The company is due to complete a 300 mile flight of its six seater aircraft from the Orkney islands to the Scottish mainland this summer 2020 with plans for twenty seat planes flying regional routes as early as 20205. On the show we discuss why Val set up ZeroAvia how the proposition stacks up against conventional alternatives infrastructure and plans for the future. All this and more on the show!
The podcast can be found on their website
The podcast can be found on their website
How Long Will Combustion Vehicles Be Used? Polish Transport Sector on the Pathway to Climate Neutrality
Nov 2021
Publication
Transformation of road transport sector through replacing of internal combustion vehicles with zero-emission technologies is among key challenges to achievement of climate neutrality by 2050. In a constantly developing economy the demand for transport services increases to ensure continuity in the supply chain and passenger mobility. Deployment of electric technologies in the road transport sector involves both businesses and households its pace depends on the technological development of zero-emission vehicles presence of necessary infrastructure and regulations on emission standards for new vehicles entering the market. Thus this study attempts to estimate how long combustion vehicles will be in use and what the state of the fleet will be in 2050. For obtainment of results the TR3E partial equilibrium model was used. The study simulates the future fleet structure in passenger and freight transport. The results obtained for Poland for the climate neutrality (NEU) scenario show that in 2050 the share of vehicles using fossil fuels will be ca. 30% in both road passenger and freight transport. The consequence of shifts in the structure of the fleet is the reduction of CO2 emissions ca. 80% by 2050 and increase of the transport demand for electricity and hydrogen.
Effect of Bipolar Plate Material on Proton Exchange Membrane Fuel Cell Performance
Mar 2022
Publication
Commercialization of proton exchange membrane fuel cells can only materials provided its performance is closely related to existing technologies useful in commercial application. Other critical parameters like the utilization of cheaper materials should be taken into account during the manufacturing of the cell. A key component in the cell that has direct correlation to the cell perfor‐ mance is the flow plate. The weight coupled with cost of the cell revolves around the flow plate used in the manufacturing of the cell. This study explores materials ideal for the manufacturing of fuel cells in order to improve the overall cell performance. The investigation highlights the critical impact of varying materials used in the manufacturing of flow plates for PEM fuel cells. Stainless steel (SS) aluminium (Al) and copper (Cu) were the materials considered. The flow plate designs considered were serpentine and open pore cellular foam channel. Machine learning using python for the validation of the results with Linear regression Ridge regression and Polynomial regression algorithm was carried out. The performance of both flow field channels was compared using dif‐ ferent bipolar plate materials. The results show that metal foam flow channels overall performance was better than serpentine flow channels with all the various bipolar plate material used and Al material outperformed Cu and SS material. There is a direct correlation in terms of the outcome of the study and literature based on the data generated experimentally. It can however be concluded that molecules of hydrogen are stable on aluminium plates compared to copper and stainless steel
Fuel Cell Electric Vehicle (FCEV) Energy Flow Analysis in Real Driving Conditions (RDC)
Aug 2021
Publication
The search for fossil fuels substitutes forces the use of new propulsion technologies applied to means of transportation. Already widespread hybrid vehicles are beginning to share the market with hydrogen-powered propulsion systems. These systems are fuel cells or internal combustion engines powered by hydrogen fuel. In this context road tests of a hydrogen fuel cell drive were conducted under typical traffic conditions according to the requirements of the RDE test. As a result of the carried-out work energy flow conditions were presented for three driving phases (urban rural and motorway). The different contributions to the vehicle propulsion of the hydrogen system and the electric system in each phase of the driving route are indicated. The characteristic interaction of power train components during varying driving conditions was presented. A wide variation in the contribution of the fuel cell and the battery to the vehicle’s propulsion was identified. In urban conditions the share of the fuel cell in the vehicle’s propulsion is more than three times that contributed by the battery suburban—7 times highway—28 times. In the entire test the ratio of FC/BATT use was more than seven while the energy consumption was more than 22 kWh/100 km. The amounts of battery energy used and recovered were found to be very close to each other under RDE test conditions.
Improvement of Temperature and Humidity Control of Proton Exchange Membrane Fuel Cells
Sep 2021
Publication
Temperature and humidity are two important interconnected factors in the performance of PEMFCs (Proton Exchange Membrane Fuel Cells). The fuel and oxidant humidity and stack temperature in a fuel cell were analyzed in this study. There are many factors that affect the temperature and humidity of the stack. We adopt the fuzzy control method of multi-input and multi-output to control the temperature and humidity of the stack. A model including a driver vehicle transmission motor air feeding electrical network stack hydrogen supply and cooling system was established to study the fuel cell performance. A fuzzy controller is proven to be better in improving the output power of fuel cells. The three control objectives are the fan speed control for regulating temperature the solenoid valve on/off control of the bubble humidifier for humidity variation and the speed of the pump for regulating temperature difference. In addition the results from the PID controller stack model and the fuzzy controller stack model are compared in this research. The fuel cell bench test has been built to validate the effectiveness of the proposed fuzzy control. The maximum temperature of the stack can be reduced by 5 ◦C with the fuzzy control in this paper so the fuel cell output voltage (power) increases by an average of approximately 5.8%.
Alternative Energy Technologies as a Cultural Endeavor: A Case Study of Hydrogen and Fuel Cell Development in Germany
Feb 2012
Publication
Background: The wider background to this article is the shift in the energy paradigm from fossil energy sources to renewable sources which should occur in the twenty-first century. This transformation requires the development of alternative energy technologies that enable the deployment of renewable energy sources in transportation heating and electricity. Among others hydrogen and fuel cell technologies have the potential to fulfill this requirement and to contribute to a sustainable and emission-free transport and energy system. However whether they will ever reach broad societal acceptance will not only depend on technical issues alone. The aim of our study is to reveal the importance of nontechnical issues. Therefore the article at hand presents a case study of hydrogen and fuel cells in Germany and aims at highlighting the cultural context that affects their development.<br/>Methods: Our results were obtained from a rich pool of data generated in various research projects through more than 30 in-depth interviews direct observations and document analyses.<br/>Results: We found that individual and collective actors developed five specific supportive practices which they deploy in five diverse arenas of meaning in order to attach certain values to hydrogen and fuel cell technologies.<br/>Conclusions: Based on the results we drew more general conclusions and deducted an overall model for the analysis of culture in technological innovations that is outlined at the end of the article. It constitutes our contribution to the interdisciplinary collaboration required for tackling the shift in this energy paradigm.
Linking the Power and Transport Sectors—Part 2: Modelling a Sector Coupling Scenario for Germany
Jul 2017
Publication
“Linking the power and transport sectors—Part 1” describes the general principle of “sector coupling” (SC) develops a working definition intended of the concept to be of utility to the international scientific community contains a literature review that provides an overview of relevant scientific papers on this topic and conducts a rudimentary analysis of the linking of the power and transport sectors on a worldwide EU and German level. The aim of this follow-on paper is to outline an approach to the modelling of SC. Therefore a study of Germany as a case study was conducted. This study assumes a high share of renewable energy sources (RES) contributing to the grid and significant proportion of fuel cell vehicles (FCVs) in the year 2050 along with a dedicated hydrogen pipeline grid to meet hydrogen demand. To construct a model of this nature the model environment “METIS” (models for energy transformation and integration systems) we developed will be described in more detail in this paper. Within this framework a detailed model of the power and transport sector in Germany will be presented in this paper and the rationale behind its assumptions described. Furthermore an intensive result analysis for the power surplus utilization of electrolysis hydrogen pipeline and economic considerations has been conducted to show the potential outcomes of modelling SC. It is hoped that this will serve as a basis for researchers to apply this framework in future to models and analysis with an international focus.
Energy Management of Heavy-duty Fuel Cell Vehicles in Real-world Driving Scenarios: Robust Design of Strategies to Maximize the Hydrogen Economy and System Lifetime
Feb 2021
Publication
Energy management is a critical issue for the advancement of fuel cell vehicles because it significantly influences their hydrogen economy and lifetime. This paper offers a comprehensive investigation of the energy management of heavy-duty fuel cell vehicles for road freight transportation. An important and unique contribution of this study is the development of an extensive and realistic representation of the vehicle operation which includes 1750 hours of real-world driving data and variable truck loading conditions. This framework is used to analyze the potential benefits and drawbacks of heuristic optimal and predictive energy management strategies to maximize the hydrogen economy and system lifetime of fuel cell vehicles for road freight transportation. In particular the statistical evaluation of the effectiveness and robustness of the simulation results proves that it is necessary to consider numerous and realistic driving scenarios to validate energy management strategies and obtain a robust design. This paper shows that the hydrogen economy can be maximized as an individual target using the available driving information achieving a negligible deviation from the theoretical limit. Furthermore this study establishes that heuristic and optimal strategies can significantly reduce fuel cell transients to improve the system lifetime while retaining high hydrogen economies. Finally this investigation reveals the potential benefits of predictive energy management strategies for the multi-objective optimization of the hydrogen economy and system lifetime.
Thermodynamic Modeling of Hydrogen Refueling for Heavy-duty Fuel Cell Buses and Comparison with Aggregated Real Data
Apr 2021
Publication
The foreseen uptake of hydrogen mobility is a fundamental step towards the decarbonization of the transport sector. Under such premises both refuelling infrastructure and vehicles should be deployed together with improved refuelling protocols. Several studies focus on refuelling the light-duty vehicles with 10 kgH2 up to 700 bar however less known effort is reported for refuelling heavy-duty vehicles with 30–40 kgH2 at 350 bar. The present study illustrates the application of a lumped model to a fuel cell bus tank-to-tank refuelling event tailored upon the real data acquired in the 3Emotion Project. The evolution of the main refuelling quantities such as pressure temperature and mass flow are predicted dynamically throughout the refuelling process as a function of the operating parameters within the safety limits imposed by SAE J2601/2 technical standard. The results show to refuel the vehicle tank from half to full capacity with an Average Pressure Ramp Rate (APRR) equal to 0.03 MPa/s are needed about 10 min. Furthermore it is found that the effect of varying the initial vehicle tank pressure is more significant than changing the ambient temperature on the refuelling performances. In conclusion the analysis of the effect of different APRR from 0.03 to 0.1 MPa/s indicate that is possible to safely reduce the duration of half-to-full refuelling by 62% increasing the APRR value from 0.03 to 0.08 MPa/s.
Evaluation of a Hydrogen Powered Scooter Toy Prototype
Nov 2022
Publication
Electric scooters are used as alternative ways of transport because they easily make travel faster. However the batteries can take around 5 h to charge and have an autonomy of 30 km. With the presence of the hydrogen cell a hybrid system reduces the charging times and increases the autonomy of the vehicle by using two types of fuel. An increase of up to 80% in maximum distance and of 34% in operating times is obtained with a 1:10 scale prototype with the hydrogen cell; although more energy is withdrawn the combined fuel efficiency increases too. This suggests the cell that is used has the same behavior as some official reported vehicles which have a long range but low power. This allows concluding that use of the cell is functional for load tests and that the comparison factor obtained works as input for real-scale scooter prototypes to compete with the traditional electric scooters.
Efficiency, Economic and Environmental Impact Assessment of a Newly Developed Rail Engine using Hydrogen and Other Sustainable Fuel Blends
Jan 2023
Publication
Locomotives still use antiqued engines such as internal combustion engines operated by fossil fuels which cause global warming due to their significant emissions. This paper continues investigating the newly hybridized locomotive engine containing a gas turbine system solid oxide fuel cell system energy saving system and on-board hydrogen production system. This new engine is operated using five fuel blends composed of five alternative fuels such as hydrogen methane methanol ethanol and dimethyl ether. The current investigation involves exergy analysis exergo-economic analysis and exergo-environmental analysis to assess the engine from three perspectives: efficiency/irreversibility cost and environmental impact. The study results show that the net power of this new engine is 4948.6 kW and it has an exergetic efficiency of 62.7% according to the fuel and product principle. This engine weighs about 9 tons and costs about $10.2M with a levelized cost rate of 147 $/h and 14.06 mPt/h of overall component-related environmental rate. The average overall specific fuel and product exergy costs are about 37 $/GJ and 60 $/GJ and the minimum values are 13.3 $/GJ and 21.8 $/GJ using methane and hydrogen blend respectively. Also the average overall specific fuel and product exergo-environmental impact are about 15 and 23 mPt/MJ respectively. The on-board hydrogen production has an average exergy cost of 274 $/GJ and an environmental impact of 52 mPt/MJ. Hydrogen blended with methane or methanol is found to be more economic and has less environmental impact.
Optimized Configuration and Operating Plan for Hydrogen Refueling Station with On-Site Electrolytic Production
Mar 2022
Publication
Hydrogen refueling stations (HRSs) are critical for the popularity of hydrogen vehicles (fuel cell electric vehicles—FCEVs). However due to high installation investment and operating costs the proliferation of HRSs is difficult. This paper studies HRSs with on-site electrolytic production and hydrogen storage devices and proposes an optimization method to minimize the total costs including both installation investment and operating costs (OPT-ISL method). Moreover to acquire the optimization constraints of hydrogen demand this paper creatively develops a refueling behavior simulation method for different kinds of FCEVs and proposes a hydrogen-demand estimation model to forecast the demand with hourly intervals for HRS. The Jensen–Shannon divergence is applied to verify the accuracy of the hydrogen-demand estimation. The result: 0.029 is much smaller than that of the estimation method in reference. Based on the estimation results and peak-valley prices of electricity from the grid a daily hydrogen generation plan is obtained as well as the optimal capacities of electrolyzers and storage devices. As for the whole costs compared with previous configuration methods that only consider investment costs or operating costs the proposed OPT-ISL method has the least 8.1 and 10.5% less respectively. Moreover the proposed OPT-ISL method shortens the break-even time for HRS from 11.1 years to 7.8 years a decrease of 29.7% so that the HRS could recover its costs in less time.
New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
Dec 2022
Publication
Using hydrogen fuel cells for power systems temperature conditions are important for efficient and reliable operations especially in low-temperature environments. A heating system with an electrical energy buffer is therefore required for reliable operation. There is a research gap in finding an appropriate control strategy regarding energy efficiency and reliable operations for different environmental conditions. This paper investigates heating strategies for the subfreezing start of a fuel cell for portable applications at an early development stage to enable frontloading in product engineering. The strategies were investigated by simulation and experiment. A prototype for such a system was built and tested for subfreezing start-ups and non-subfreezing start-ups. This was done by heating the fuel cell system with different control strategies to test their efficiency. It was found that operating strategies to heat up the fuel cell system can ensure a more reliable and energy efficient operation. The heating strategy needs to be adjusted according to the ambient conditions as this influences the required heating energy efficiency and reliable operation of the system. A differentiation in the control strategy between subfreezing and non-subfreezing temperatures is recommended due to reliability reasons.
Fuel Cell Power Systems for Maritime Applications: Progress and Perspectives
Jan 2021
Publication
Fuel cells as clean power sources are very attractive for the maritime sector which is committed to sustainability and reducing greenhouse gas and atmospheric pollutant emissions from ships. This paper presents a technological review on fuel cell power systems for maritime applications from the past two decades. The available fuels including hydrogen ammonia renewable methane and methanol for fuel cells under the context of sustainable maritime transportation and their pre-processing technologies are analyzed. Proton exchange membrane molten carbonate and solid oxide fuel cells are found to be the most promising options for maritime applications once energy efficiency power capacity and sensitivity to fuel impurities are considered. The types layouts and characteristics of fuel cell modules are summarized based on the existing applications in particular industrial or residential sectors. The various research and demonstration projects of fuel cell power systems in the maritime industry are reviewed and the challenges with regard to power capacity safety reliability durability operability and costs are analyzed. Currently power capacity costs and lifetime of the fuel cell stack are the primary barriers. Coupling with batteries modularization mass production and optimized operating and control strategies are all important pathways to improve the performance of fuel cell power systems.
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