Applications & Pathways
Calibration of Hydrogen Coriolis Flow Meters Using Nitrogen and Air and Investigation of the Influence of Temperature on Measurement Accuracy
Feb 2021
Publication
The performance of four Coriolis flow meters designed for use in hydrogen refuelling stations was evaluated with air and nitrogen by three members of the MetroHyVe JRP consortium; NEL METAS and CESAME EXADEBIT.<br/>A wide range of conditions were tested overall with gas flow rates ranging from (0.05–2) kg/min and pressures ranging from (20–86) bar. The majority of tests were conducted at nominal pressures of either 20 bar or 40 bar in order to match the density of hydrogen at 350 bar and 20 °C or 700 bar and −40 °C. For the conditions tested pressure did not have a noticeable influence on meter performance.<br/>When the flow meters were operated at ambient temperatures and within the manufacturer's recommended flow rate ranges errors were generally within ±1%. Errors within ±0.5% were achievable for the medium to high flow rates.<br/>The influence of temperature on meter performance was also studied with testing under both stable and transient conditions and temperatures as low as −40 °C.<br/>When the tested flow meters were allowed sufficient time to reach thermal equilibrium with the incoming gas temperature effects were limited. The magnitude and spread of errors increased but errors within ±2% were achievable at moderate to high flow rates. Conversely errors as high as 15% were observed in tests where logging began before temperatures stabilised and there was a large difference in temperature between the flow meter and the incoming gas.<br/>One of the flow meters tested with nitrogen was later installed in a hydrogen refuelling station and tested against the METAS Hydrogen Field Test Standard (HFTS). Under these conditions errors ranged from 0.47% to 0.91%. Testing with nitrogen at the same flow rates yielded errors of −0.61% to −0.82%.
Renewable Hydrogen Potential for Low-carbon Retrofit of the Building Stocks
Dec 2015
Publication
Energy-related GHG emissions mainly from fossil fuels combustion account for around 70% of total emissions. Those emissions are the target of the recent sustainability policies. Indeed renewables exploitation is considered widely the weapon to deal with this challenge thanks to their carbon neutrality. But the biggest drawback is represented by the mismatching between their production and users consumption. The storage would be a possible solution but its viability consists of economic sustainability and energy process efficiency as well. The cutting edge technologies of batteries have not still solved these issues at the same time. So a paradigm shift towards the identification of an energy carrier as storage option the so called Power-to-Gas could be the viable solution. From viability to feasibility a mandatory step is required: the opportunity to integrate the new solution in the proven infrastructures system. Thus the recent studies on Hydrogen (H2) enrichment in Natural Gas demonstrating a lower environmental impact and an increase in energy performance are the base to build the hydrogen transition in the urban environment. The aim of this paper is to evaluate the environmental benefits at building and district scale.
Hydrogen Fuel Cell Aircraft for the Nordic Market
Mar 2024
Publication
A model for a fuel cell propelled 50 PAX hydrogen aircraft is developed. In terms of year 2045 Nordic air travel demand this aircraft is expected to cover 97% of travel distances and 58% of daily passenger volume. Using an ATR 42 as a baseline cryogenic tanks and fuel cell stacks are sized and propulsion system masses updated. Fuselage and wing resizing are required which increases mass and wetted area. Sizing methods for the multi-stack fuel cell and the cryogenic tanks are implemented. The dynamic aircraft model is updated with models for hydrogen consumption and tank pressure control. For the Multi-layer insulation (MLI) tank a trade study is performed. A ventilation pressure of 1.76 bar and 15 MLI layers are found to be optimal for the design mission. A return-without-refuel mission is explored where for a 10-hour ground hold 38.4% of the design range is retained out of the theoretically achievable 50%.
Fuel Cell Electric Vehicle (FCEV) Energy Flow Analysis in Real Driving Conditions (RDC)
Aug 2021
Publication
The search for fossil fuels substitutes forces the use of new propulsion technologies applied to means of transportation. Already widespread hybrid vehicles are beginning to share the market with hydrogen-powered propulsion systems. These systems are fuel cells or internal combustion engines powered by hydrogen fuel. In this context road tests of a hydrogen fuel cell drive were conducted under typical traffic conditions according to the requirements of the RDE test. As a result of the carried-out work energy flow conditions were presented for three driving phases (urban rural and motorway). The different contributions to the vehicle propulsion of the hydrogen system and the electric system in each phase of the driving route are indicated. The characteristic interaction of power train components during varying driving conditions was presented. A wide variation in the contribution of the fuel cell and the battery to the vehicle’s propulsion was identified. In urban conditions the share of the fuel cell in the vehicle’s propulsion is more than three times that contributed by the battery suburban—7 times highway—28 times. In the entire test the ratio of FC/BATT use was more than seven while the energy consumption was more than 22 kWh/100 km. The amounts of battery energy used and recovered were found to be very close to each other under RDE test conditions.
Advancing Hydrogen: Learning from 19 Plans to Advance Hydrogen from Across the Globe
Jul 2019
Publication
Hydrogen as the International Energy Agency (IEA 2019) notes has experienced a number of ‘false dawns’ - in the 1970s 1990s and early 2000s - which subsequently faded. However this time there is reason to think that hydrogen will play a substantial role in the global energy system. The most important factor driving this renewed focus is the ability of hydrogen to support deep carbon abatement by assisting in those sectors where abatement with non-carbon electricity has so far proven difficult. Hydrogen can also address poor urban air quality energy security and provides a good means of shifting energy supply between regions and between seasons.
In response to these changed conditions many countries states and even cities have developed hydrogen strategies while various interest groups have developed industry roadmaps which fulfil a similar role.
This report summarises 19 hydrogen strategies and aims to help readers understand how nations regions and industries are thinking about opportunities to become involved in this emerging industry. Its prime purpose is to act as a resource to assist those involved in long-term energy policy planning in Australia including those involved in the development of Australia’s hydrogen strategy
The full report can be read on the Energy Network website at this link here
In response to these changed conditions many countries states and even cities have developed hydrogen strategies while various interest groups have developed industry roadmaps which fulfil a similar role.
This report summarises 19 hydrogen strategies and aims to help readers understand how nations regions and industries are thinking about opportunities to become involved in this emerging industry. Its prime purpose is to act as a resource to assist those involved in long-term energy policy planning in Australia including those involved in the development of Australia’s hydrogen strategy
The full report can be read on the Energy Network website at this link here
Economic Analysis of a High-pressure Urban Pipeline Concept (HyLine) for Delivering Hydrogen to Retail Fueling Stations
Nov 2019
Publication
Reducing the cost of delivering hydrogen to fuelling stations and dispensing it into fuel cell electric vehicles (FCEVs) is one critical element of efforts to increase the cost-competitiveness of FCEVs. Today hydrogen is primarily delivered to stations by trucks. Pipeline delivery is much rarer: one urban U.S. station has been supplied with 800-psi hydrogen from an industrial hydrogen pipeline since 2011 and a German station on the edge of an industrial park has been supplied with 13000-psi hydrogen from a pipeline since 2006. This article compares the economics of existing U.S. hydrogen delivery methods with the economics of a high-pressure scalable intra-city pipeline system referred to here as the “HyLine” system. In the HyLine system hydrogen would be produced at urban industrial or commercial sites compressed to 15000 psi stored at centralized facilities delivered via high-pressure pipeline to retail stations and dispensed directly into FCEVs. Our analysis of retail fuelling station economics in Los Angeles suggests that as FCEV demand for hydrogen in an area becomes sufficiently dense pipeline hydrogen delivery gains an economic advantage over truck delivery. The HyLine approach would also enable cheaper dispensed hydrogen compared with lower-pressure pipeline delivery owing to economies of scale associated with integrated compression and storage. In the largest-scale fuelling scenario analyzed (a network of 24 stations with capacities of 1500 kg/d each and hydrogen produced via steam methane reforming) HyLine could potentially achieve a profited hydrogen cost of $5.3/kg which is approximately equivalent to a gasoline cost of $2.7/gal (assuming FCEVs offer twice the fuel economy of internal combustion engine vehicles and vehicle cost is competitive). It is important to note that significant effort would be required to develop technical knowledge codes and standards that would enable a HyLine system to be viable. However our preliminary analysis suggests that the HyLine approach merits further consideration based on its potential economic advantages. These advantages could also include the value of minimizing retail space used by hydrogen compression and storage sited at fuelling stations which is not reflected in our analysis.
A Review of Fuel Cell Powertrains for Long-Haul Heavy-Duty Vehicles: Technology, Hydrogen, Energy and Thermal Management Solutions
Dec 2022
Publication
Long-haul heavy-duty vehicles including trucks and coaches contribute to a substantial portion of the modern-day European carbon footprint and pose a major challenge in emissions reduction due to their energy-intensive usage. Depending on the hydrogen fuel source the use of fuel cell electric vehicles (FCEV) for long-haul applications has shown significant potential in reducing road freight CO2 emissions until the possible maturity of future long-distance battery-electric mobility. Fuel cell heavy-duty (HD) propulsion presents some specific characteristics advantages and operating constraints along with the notable possibility of gains in powertrain efficiency and usability through improved system design and intelligent onboard energy and thermal management. This paper provides an overview of the FCEV powertrain topology suited for long-haul HD applications their operating limitations cooling requirements waste heat recovery techniques state-of-the-art in powertrain control energy and thermal management strategies and over-the-air route data based predictive powertrain management including V2X connectivity. A case study simulation analysis of an HD 40-tonne FCEV truck is also presented focusing on the comparison of powertrain losses and energy expenditures in different subsystems while running on VECTO Regional delivery and Long-haul cycles. The importance of hydrogen fuel production pathways onboard storage approaches refuelling and safety standards and fleet management is also discussed. Through a comprehensive review of the H2 fuel cell powertrain technology intelligent energy management thermal management requirements and strategies and challenges in hydrogen production storage and refuelling this article aims at helping stakeholders in the promotion and integration of H2 FCEV technology towards road freight decarbonisation.
Extremely Halophilic Biohydrogen Producing Microbial Communities from High-Salinity Soil and Salt Evaporation Pond
Jun 2021
Publication
Extreme halophiles offer the advantage to save on the costs of sterilization and water for biohydrogen production from lignocellulosic waste after the pretreatment process with their ability to withstand extreme salt concentrations. This study identifies the dominant hydrogen-producing genera and species among the acclimatized extremely halotolerant microbial communities taken from two salt-damaged soil locations in Khon Kaen and one location from the salt evaporation pond in Samut Sakhon Thailand. The microbial communities’ V3–V4 regions of 16srRNA were analyzed using high-throughput amplicon sequencing. A total of 345 operational taxonomic units were obtained and the high-throughput sequencing confirmed that Firmicutes was the dominant phyla of the three communities. Halanaerobium fermentans and Halanaerobacter lacunarum were the dominant hydrogen-producing species of the communities. Spatial proximity was not found to be a determining factor for similarities between these extremely halophilic microbial communities. Through the study of the microbial communities strategies can be developed to increase biohydrogen molar yield.
The Path to Net Zero and Progress on Reducing Emissions in Wales
Dec 2020
Publication
These two joint reports required under the Environment (Wales) Act 2016 provide ministers with advice on Wales’ climate targets between now and 2050 and assess progress on reducing emissions to date. Our advice to the Welsh Government is set out in two parts:
Advice Report: The path to a Net Zero Wales provides recommendations on the actions that are needed in Wales including the legislation of a Net Zero target and package of policies to deliver it.
Progress Report: Reducing emissions in Wales looks back at the progress made in Wales since the 2016 Environment (Wales) Act was passed and assesses whether Wales is on track to meet its currently legislated emissions reductions targets.
This work is based on an extensive programme of analysis consultation and consideration by the Committee and its staff building on the evidence published last year for our Net Zero report. It is compatible with our advice on the UK’s Sixth Carbon Budget. In support of the advice in this report we have also published:
Advice Report: The path to a Net Zero Wales provides recommendations on the actions that are needed in Wales including the legislation of a Net Zero target and package of policies to deliver it.
Progress Report: Reducing emissions in Wales looks back at the progress made in Wales since the 2016 Environment (Wales) Act was passed and assesses whether Wales is on track to meet its currently legislated emissions reductions targets.
This work is based on an extensive programme of analysis consultation and consideration by the Committee and its staff building on the evidence published last year for our Net Zero report. It is compatible with our advice on the UK’s Sixth Carbon Budget. In support of the advice in this report we have also published:
- All the charts and data behind the report as well as a separate dataset for the scenarios which sets out more details and data on the pathways than can be included in this report.
- A public Call for Evidence several new research projects three expert advisory groups and deep dives into the roles of local authorities and businesses.
Minimum Emissions Configuration of a Green Energy–Steel System: An Analytical Model
May 2022
Publication
The need to significantly reduce emissions from the steelmaking sector requires effective and ready-to-use technical solutions. With this aim different decarbonization strategies have been investigated by both researchers and practitioners. To this concern the most promising pathway is represented by the replacement of natural gas with pure hydrogen in the direct reduced iron (DRI) production process to feed an electric arc furnace (EAF). This solution allows to significantly reduce direct emissions of carbon dioxide from the DRI process but requires a significant amount of electricity to power electrolyzers adopted to produce hydrogen. The adoption of renewable electricity sources (green hydrogen) would reduce emissions by 95–100% compared to the blast furnace–basic oxygen furnace (BF–BOF) route. In this work an analytical model for the identification of the minimum emission configuration of a green energy–steel system consisting of a secondary route supported by a DRI production process and a renewable energy conversion system is proposed. In the model both technological features of the hydrogen steel plant and renewable energy production potential of the site where it is to be located are considered. Compared to previous studies the novelty of this work consists of the joint modeling of a renewable energy system and a steel plant. This allows to optimize the overall system from an environmental point of view considering the availability of green hydrogen as an inherent part of the model. Numerical experiments proved the effectiveness of the model proposed in evaluating the suitability of using green hydrogen in the steelmaking process. Depending on the characteristics of the site and the renewable energy conversion system adopted decreases in emissions ranging from 60% to 91% compared to the BF–BOF route were observed for the green energy–steel system considered It was found that the environmental benefit of using hydrogen in the secondary route is strictly related to the national energy mix and to the electrolyzers’ technology. Depending on the reference context it was found that there exists a maximum value of the emission factor from the national electricity grid below which is environmentally convenient to produce DRI by using only hydrogen. It was moreover found that the lower the electricity consumption of the electrolyzer the higher the value assumed by the emission factor from the electricity grid which makes the use of hydrogen convenient.
Hydrogen for Transport
Oct 2019
Publication
The Australian transport sector is under increasing pressure to reduce carbon emissions whilst also managing a fuel supply chain that relies heavily on foreign import partners.
Transport in Australia equates to a significant proportion (approximately 18%) of the country’s total greenhouse gas emissions. Due to ongoing population growth these emissions have been steadily rising with the increase of cars on our roads and freight trucks in transit. Coupled with this the transport fuel supply chain is highly reliant on overseas partners – Australia currently imports 90% of its liquid fuel. These two challenges present an interesting dichotomy for the industry incentivising research and development into new technologies that can address one or both of these issues.
Hydrogen is one technology that has the potential to provide a reduction in greenhouse gas emissions as well as a more reliable domestic fuel supply. Hydrogen fuel cell electric vehicles (FCEVs) are an emerging zero-emission alternative for the transport sector which offer a variety of benefits.
Available from the Energy Ministers Website link here
Transport in Australia equates to a significant proportion (approximately 18%) of the country’s total greenhouse gas emissions. Due to ongoing population growth these emissions have been steadily rising with the increase of cars on our roads and freight trucks in transit. Coupled with this the transport fuel supply chain is highly reliant on overseas partners – Australia currently imports 90% of its liquid fuel. These two challenges present an interesting dichotomy for the industry incentivising research and development into new technologies that can address one or both of these issues.
Hydrogen is one technology that has the potential to provide a reduction in greenhouse gas emissions as well as a more reliable domestic fuel supply. Hydrogen fuel cell electric vehicles (FCEVs) are an emerging zero-emission alternative for the transport sector which offer a variety of benefits.
Available from the Energy Ministers Website link here
A Review of Technical Advances, Barriers, and Solutions in the Power to Hydrogen Roadmap
Oct 2020
Publication
Power to hydrogen (P2H) provides a promising solution to the geographic mismatch between sources of renewable energy and the market due to its technological maturity flexibility and the availability of technical and economic data from a range of active demonstration projects. In this review we aim to provide an overview of the status of P2H analyze its technical barriers and solutions and propose potential opportunities for future research and industrial demonstrations. We specifically focus on the transport of hydrogen via natural gas pipeline networks and end-user purification. Strong evidence shows that an addition of about 10% hydrogen into natural gas pipelines has negligible effects on the pipelines and utilization appliances and may therefore extend the asset value of the pipelines after natural gas is depleted. To obtain pure hydrogen from hydrogen-enriched natural gas (HENG) mixtures end-user separation is inevitable and can be achieved through membranes adsorption and other promising separation technologies. However novel materials with high selectivity and capacity will be the key to the development of industrial processes and an integrated membrane-adsorption process may be considered in order to produce high-purity hydrogen from HENG. It is also worth investigating the feasibility of electrochemical separation (hydrogen pumping) at a large scale and its energy analysis. Cryogenics may only be feasible when liquefied natural gas (LNG) is one of the major products. A range of other technological and operational barriers and opportunities such as water availability byproduct (oxygen) utilization and environmental impacts are also discussed. This review will advance readers’ understanding of P2H and foster the development of the hydrogen economy.
Potential and Challenges of Low-carbon Energy Options: Comparative Assessment of Alternative Fuels for the Transport Sector
Dec 2018
Publication
The deployment of low-emission alternative fuels is crucial to decarbonise the transport sector. A number of alternatives like hydrogen or dimethyl ether/methanol synthesised using CO2 as feedstock for fuel production (hereafter refer to “CO2-based fuels”) have been proposed to combat climate change. However the decarbonisation potential of CO2-based fuels is under debate because CO2 is re-emitted to the atmosphere when the fuel is combusted; and the majority of hydrogen still relies on fossil resources which makes its prospects of being a low-carbon fuel dependent on its manufacturing process. First this paper investigates the relative economic and environmental performance of hydrogen (produced from conventional steam methane reforming and produced via electrolysis using renewable energy) and CO2- based fuels (dimethyl ether and methanol) considering the full carbon cycle. The results reveal that hydrogen produced from steam methane reforming is the most economical option and that hydrogen produced via electrolysis using renewables has the best environmental profile. Whereas the idea of CO2-based fuels has recently gained much interest it has for the foreseeable future rather limited practical relevance since there is no favourable combination of cost and environmental performance. This will only change in the long run and requires that CO2 is of non-fossil origin i.e. from biomass combustion or captured from air. Second this paper address unresolved methodological issues in the assessment of CO2-based fuels such as the possible allocation of emissions to the different sectors involved. The outcomes indicate that implementing different allocation approaches substantially influences the carbon footprint of CO2-based fuels. To avoid allocation issues expanding the boundaries including the entire system and is therefore recommended.
Gas Transition: Renewable Hydrogen’s Future in Eastern Australia’s Energy Networks
Jul 2021
Publication
The energy transition for a net-zero future will require deep decarbonisation that hydrogen is uniquely positioned to facilitate. This technoeconomic study considers renewable hydrogen production transmission and storage for energy networks using the National Electricity Market (NEM) region of Eastern Australia as a case study. Plausible growth projections are developed to meet domestic demands for gas out to 2040 based on industry commitments and scalable technology deployment. Analysis using the discounted cash flow technique is performed to determine possible levelised cost figures for key processes out to 2050. Variables include geographic limitations growth rates and capacity factors to minimise abatement costs compared to business-as-usual natural gas forecasts. The study provides an optimistic outlook considering renewable power-to-X opportunities for blending replacement and gas-to-power to show viable pathways for the gas transition to green hydrogen. Blending is achievable with modest (3%) green premiums this decade and substitution for natural gas combustion in the long-term is likely to represent an abatement cost of AUD 18/tCO2-e including transmission and storage.
Analysis of Hydrogen Filling of 175 Liter Tank for Large-Sized Hydrogen Vehicle
May 2022
Publication
Due to the low density of hydrogen gas under ambient temperature and atmospheric pressure conditions the high-pressure gaseous hydrogen storage method is widely employed. With high-pressure characteristics of hydrogen storage rigorous safety precautions are required such as filling of compressed gas in a hydrogen tank to achieve reliable operational solutions. Especially for the large-sized tanks (above 150 L) safety operation of hydrogen storage should be considered. In the present study the compressed hydrogen gas behavior in a large hydrogen tank of 175 L is investigated for its filling. To validate the numerical approach used in this study numerical models for the adaptation of the gas and turbulence models are examined. Numerical parametric studies on hydrogen filling for the large hydrogen tank of 175 L are conducted to estimate the hydrogen gas behavior in the hydrogen tank under various conditions of state of charge of pressure and ambient temperature. From the parametric studies the relationship between the initial SOC pressure condition and the maximum temperature rise of hydrogen gas was shown. That is the maximum temperature rise increases as the ambient temperature decreases and the rise increases as the SOC decreases.
Utilization and Recycling of End of Life Plastics for Sustainable and Clean Industrial Processes Including the Iron and Steel Industry
Aug 2019
Publication
About 400 million tonnes of plastics are produced per annum worldwide. End-of-life of plastics disposal contaminates the waterways aquifers and limits the landfill areas. Options for recycling plastic wastes include feedstock recycling mechanical /material recycling industrial energy recovery municipal solid waste incineration. Incineration of plastics containing E-Wastes releases noxious odours harmful gases dioxins HBr polybrominated diphenylethers and other hydrocarbons. This study focusses on recycling options in particular feedstock recycling of plastics in high-temperature materials processing for a sustainable solution to the plastic wastes not suitable for recycling. Of the 7% CO2 emissions attributed to the iron and steel industry worldwide ∼30% of the carbon footprint is reduced using the waste plastics compared to other carbon sources in addition to energy savings. Plastics have higher H2 content than the coal. Hydrogen evolved from the plastics acts as the reductant alongside the carbon monoxide. Hydrogen reduction of iron ore in presence of plastics increases the reaction rates due to higher diffusion of H2 compared to CO. Plastic replacement reduces the process temperature by at least 100–200 °C due to the reducing gases (hydrogen) which enhance the energy efficiency of the process. Similarly plastics greatly reduce the emissions in other high carbon footprint process such as magnesia production while contributing to energy.
Success Stories: A Partnership Dedicated to Clean Energy and Transport in Europe
Dec 2018
Publication
As 2018 marks the ten-year anniversary of the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) it is inspiring to look back over the many accomplishments of the past decade. The projects described in these pages illustrate the approach of continuous learning exemplified by the FCH JU’s projects from creating low-carbon and sustainable solutions enabling market entry for new products developing ‘next generation’ products based on previous research to opening new markets for European expertise in fuel cell and hydrogen (FCH) technology.<br/>The FCH JU’s achievements are due in part to its multi-stakeholder structure: a public-private partnership between industry research and the European Commission. Industry-led research has pioneered new developments in FCH technology and brought many of them to the cusp of commercialisation. Market uptake from public authorities major companies and citizens alike has boosted confidence in these clean technologies establishing hydrogen as a cornerstone of Europe’s energy transition.<br/>DEVELOPING SOLUTIONS FOR A GREENER WORLD<br/>Citizens are at the heart of Europe’s Energy Union a strategy aimed at providing clean secure and affordable energy for all. For some years now and as a signatory to the Paris Agreement in 2015 the EU has been actively targeting reductions in carbon dioxide (CO2) emissions.
Development of a Turnkey Hydrogen Fuelling Station
Jul 2010
Publication
The transition to hydrogen as a fuel source presents several challenges. One of the major hurdles is the cost-effective production of hydrogen in small quantities (less than 1MMscf/month). In the early demonstration phase hydrogen can be provided by bulk distribution of liquid or compressed gas from central production plants; however the next phase to fostering the hydrogen economy will likely include onsite generation and extensive pipeline networks to help effect a pervasive infrastructure. Providing inexpensive hydrogen at a fleet operator’s garage or local fuelling station is a key enabling technology for direct hydrogen Fuel Cell Vehicles (FCVs). The objective of this project was to develop a comprehensive turnkey stand-alone commercial hydrogen fuelling station for FCVs with state-of-the-art technology that is cost-competitive with current hydrocarbon fuels. Such a station would promote the advent of the hydrogen fuel economy for buses fleet vehicles and ultimately personal vehicles. Air Products partnering with the U.S. Department of Energy (DOE) The Pennsylvania State University Harvest Energy Technology and QuestAir developed a turnkey hydrogen fuelling station on the Penn State campus. Air Products aimed at designing a station that would have 65% overall station efficiency 82% PSA (pressure swing adsorption) efficiency and the capability of producing hydrogen at $3.00/kg (gge) H2 at mass production rates. Air Products designed a fuelling station at Penn State from the ground up. This project was implemented in three phases. The first phase evaluated the various technologies available in hydrogen generation compression storage and gas dispensing. In the second phase Air Products designed the components chosen from the technologies examined. Finally phase three entailed a several-month period of data collection full-scale operation maintenance of the station and optimization of system reliability and performance. Based on field data analysis it was determined by a proprietary hydrogen-analysis model that hydrogen produced from the station at a rate of 1500 kg/day and when produced at 1000 stations per year would be able to deliver hydrogen at a price of $3.03/kg (gge) H2. The station’s efficiency was measured to be 65.1% and the PSA was tested and ran at an efficiency of 82.1% thus meeting the project targets. From the study it was determined that more research was needed in the area of hydrogen fuelling. The overall cost of the hydrogen energy station when combined with the required plot size for scaled-up hydrogen demands demonstrated that a station using steam methane reforming technology as a means to produce on–site hydrogen would have limited utility in the marketplace. Alternative hydrogen supplies such as liquid or pipeline delivery to a refuelling station need to be included in the exploration of alternative energy site layouts. These avenues need to be explored before a definitive refuelling station configuration and commercialization pathway can be determined.
Exergetic Aspects of Hydrogen Energy Systems—The Case Study of a Fuel Cell Bus
Feb 2017
Publication
Electrifying transportation is a promising approach to alleviate climate change issues arising from increased emissions. This study examines a system for the production of hydrogen using renewable energy sources as well as its use in buses. The electricity requirements for the production of hydrogen through the electrolysis of water are covered by renewable energy sources. Fuel cells are being used to utilize hydrogen to power the bus. Exergy analysis for the system is carried out. Based on a steady-state model of the processes exergy efficiencies are calculated for all subsystems. The subsystems with the highest proportion of irreversibility are identified and compared. It is shown that PV panel has exergetic efficiency of 12.74% wind turbine of 45% electrolysis of 67% and fuel cells of 40%.
Hybrid Power-heat Microgrid Solution Using Hydrogen as an Energy Vector for Residential Houses in Spain. A Case Study
May 2022
Publication
In order to favor a transition to a renewable energy economy it is necessary to study the possible permeation of renewable energy sources not only in the electric grid or industrial scale but also in the small householding scale. One of the most interesting technologies available for this purpose is solar energy since it is a mature technology that can be easily installed in every rooftop. Thus a techno-economic assessment was carried out to evaluate the installation of a solar-based power-heat hybrid microgrid considering the use of hydrogen as an energy vector in a typical residential house in Spain. Lead-acid batteries plus the photovoltaic and solar thermal energy installation are complemented with a hydrogen system composed of an electrolyzer two metal hydride bottles and a fuel cell. A simulation tool has been generated using experimental models developed and validated with real equipment for each one of the electric microgrid component. Three operating modes were tested making use of this tool to better manage the energy consumed/produced and optimize the economic output of the facility. The results show that setting up a hydrogen-based microgrid in a residential house is unviable today mainly due to the high cost of hydrogen generation and consumption equipment. If only solar energy is considered the microgrid inversion (12.500 €) is recovered in ten years. On the other hand selling the electricity output has almost no repercussions considering current electrical rates in Spain. Finally while using an optimization algorithm to manage energy use battery life-spam and economic benefit slightly increase. However this profit may not be enough to justify the use of a more complex control system. The results of this research will help users renewable energy companies investigators and policymakers to better understand the different factors influencing the spread of renewable smart grids in households and propose solutions to address these.
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