Production & Supply Chain
Process Design and Improvement for Hydrogen Production Based on Thermodynamic Analysis: Practical Application to Real-world On-site Hydrogen Refueling Stations
Sep 2023
Publication
An energy source transition is necessary to realize carbon neutrality emphasizing the importance of a hydrogen economy. The transportation sector accounted for 27% of annual carbon emissions in 2019 highlighting the increasing importance of transitioning to hydrogen vehicles and establishing hydrogen refueling stations (HRSs). In particular HRSs need to be prioritized for deploying hydrogen vehicles and developing hydrogen supply chains. Thus research on HRS is important for achieving carbon neutrality in the transportation sector. In this study we improved the efficiency and scaled up the capacity of an on-site HRS (based on steam methane reforming with a hydrogen production rate of 30 Nm3/h) in Seoul Korea. This HRS was a prototype with low efficiency and capacity. Its efficiency was increased through thermodynamic analysis and heat exchanger network synthesis. Furthermore the process was scaled up from 30 Nm3/h to 150 Nm3/h to meet future hydrogen demand. The results of exergy analysis indicated that the exergy destruction in the reforming reactor and heat exchanger accounted for 58.1% and 19.8% respectively of the total exergy destruction. Thus the process was improved by modifying the heat exchanger network to reduce the exergy losses in these units. Consequently the thermal and exergy efficiencies were increased from 75.7% to 78.6% and from 68.1% to 70.4% respectively. The improved process was constructed and operated to demonstrate its performance. The operational and simulation data were similar within the acceptable error ranges. This study provides guidelines for the design and installation of low-carbon on-site HRSs.
Phasing Out Steam Methane Reformers with Water Electrolysis in Producing Renewable Hydrogen and Ammonia: A Case Study Based on the Spanish Energy Markets
Jul 2023
Publication
Deploying renewable hydrogen presents a significant challenge in accessing off-takers who are willing to make long-term investments. To address this challenge current projects focus on large-scale deployment to replace the demand for non-renewable hydrogen particularly in ammonia synthesis for fertiliser production plants. The traditional process involving Steam Methane Reformers (SMR) connected to Haber-Bosch synthesis could potentially transition towards decarbonisation by gradually integrating water electrolysis. However the coexistence of these processes poses limitations in accommodating the integration of renewable hydrogen thereby creating operational challenges for industrial hubs. To tackle this issue this paper proposes an optimal dispatch model for producing green hydrogen and ammonia while considering the coexistence of different processes. Furthermore the objective is to analyse external factors that could determine the appropriate regulatory and pricing framework to facilitate the phase-out of SMR in favour of renewable hydrogen production. The paper presents a case study based in Spain utilising data from 2018 2022 and 2030 perspectives on the country's renewable resources gas and electricity wholesale markets pricing ranges and regulatory constraints to validate the model. The findings indicate that carbon emissions taxation and the availability and pricing of Power Purchase Agreements (PPAs) will play crucial roles in this transition - the carbon emission price required for total phasing out SMR with water electrolysis would be around 550 EUR/ton CO2.
Comprehensive Overview of Recent Research and Industrial Advancements in Nuclear Hydrogen Production
Jun 2024
Publication
As new sources of energy and advanced technologies are used there is a continuous evolution in energy supply demand and distribution. Advanced nuclear reactors and clean hydrogen have the opportunity to scale together and diversify the hydrogen production market away from fossil fuel-based production. Nevertheless the technical uncertainties surrounding nuclear hydrogen processes necessitate thorough research and a solid development effort. This paper aims to position pink hydrogen for nuclear hydrogen production at the forefront of sustainable energy-related solutions by offering a comprehensive review of recent advancements in nuclear hydrogen production covering both research endeavors and industrial applications. It delves into various pink hydrogen generation methodologies elucidating their respective merits and challenges. Furthermore this paper analyzes the evolving landscape of pink hydrogen in terms of its levelized cost by comparatively assessing different production pathways. By synthesizing insights from academic research and industrial practices this paper provides valuable perspectives for stakeholders involved in shaping the future of nuclear hydrogen production.
Advancements and Policy Implications of Green Hydrogen Production from Renewable Sources
Jul 2024
Publication
With the increasingly severe climate change situation and the trend of green energy transformation the development and utilization of hydrogen energy has attracted extensive attention from government industry and academia in the past few decades. Renewable energy electrolysis stands out as one of the most promising hydrogen production routes enabling the storage of intermittent renewable energy power generation and supplying green fuel to various sectors. This article reviews the evolution and development of green hydrogen policies in the United States the European Union Japan and China and then summarizes the key technological progress of renewable energy electrolysis while introducing the progress of hydrogen production from wind and photovoltaic power generation. Furthermore the environmental social and economic benefits of different hydrogen production routes are analyzed and compared. Finally it provides a prospective analysis of the potential impact of renewable energy electrolysis on the global energy landscape and outlines key areas for future research and development.
Lifetime Greenhouse Gas Emissions from Offshore Hydrogen Production
Aug 2023
Publication
With a limited global carbon budget it is imperative that decarbonisation decisions are based on accurate holistic accounts of all greenhouse gas (GHG) emissions produced to assess their validity. Here the upstream GHG emissions of potential UK offshore Green and Blue hydrogen production are compared to GHG emissions from hydrogen produced through electrolysis using UK national grid electricity and the ‘business-as-usual’ case of continuing to combust methane. Based on an operational life of 25 years and producing 0.5MtH2 per year for each hydrogen process the results show that Blue hydrogen will emit between 200-262MtCO2e of GHG emissions depending on the carbon capture rates achieved (39%–90%) Green hydrogen produced via electrolysis using 100% renewable electricity from offshore wind will emit 20MtCO2e and hydrogen produced via electrolysis powered by the National Grid will emit between 103-168MtCO2e depending of the success of its NetZero strategy. The ‘business-as-usual’ case of continuing to combust methane releases 250MtCO2e over the same lifetime. This study finds that Blue hydrogen at scale is not compatible with the Paris Agreement reduces energy security and will require a substantial GHG emissions investment which excludes it from being a ‘low carbon technology’ and should not be considered for any decarbonisation strategies going forward.
Critical Mineral Demands May Limit Scaling of Green Hydrogen Production
Jan 2024
Publication
Hydrogen (H2) is widely viewed as critical to the decarbonization of industry and transportation. Water electrolysis powered by renewable electricity commonly referred to as green H2 can be used to generate H2 with low carbon dioxide emissions. Herein we analyze the critical mineral and energy demands associated with green H2 production under three different hypothetical future demand scenarios ranging from 100–1000 Mtpa H2. For each scenario we calculate the critical mineral demands required to build water electrolyzers (i.e. electrodes and electrolyte) and to build dedicated or additional renewable electricity sources (i.e. wind and solar) to power the electrolyzers. Our analysis shows that scaling electrolyzer and renewable energy technologies that use platinum group metals and rare earth elements will likely face supply constraints. Specifically larger quantities of lanthanum yttrium or iridium will be needed to increase electrolyzer capacity and even more neodymium silicon zinc molybdenum aluminum and copper will be needed to build dedicated renewable electricity sources. We find that scaling green H2 production to meet projected netzero targets will require ~24000 TWh of dedicated renewable energy generation which is roughly the total amount of solar and wind projected to be on the grid in 2050 according to some energy transition models. In summary critical mineral constraints may hinder the scaling of green H2 to meet global net-zero emissions targets motivating the need for the research and development of alternative lowemission methods of generating H2
Oxy-fuel Combustion-based Blue Hydrogen Production with the Integration of Water Electrolysis
Jun 2023
Publication
Blue hydrogen is gaining attention as an intermediate step toward achieving eco-friendly green hydrogen production. However the general blue hydrogen production requires an energy-intensive process for carbon capture and storage resulting in low process efficiency. Additionally the hydrogen production processes steam methane reforming (SMR) and electrolysis emits waste heat and byproduct oxygen respectively. To solve these problems this study proposes an oxy-fuel combustion-based blue hydrogen production process that integrates fossil fuel-based hydrogen production and electrolysis processes. The proposed processes are SMR + SOEC and SMR + PEMEC whereas SMR solid oxide electrolysis cell (SOEC) and proton exchange membrane electrolysis cell (PEMEC) are also examined for comparison. In the proposed processes the oxygen produced by the electrolyzer is utilized for oxy-fuel combustion in the SMR process and the resulting flue gas containing CO2 and H2O is condensed to easily separate CO2. Additionally the waste heat from the SMR process is recovered to heat the feed water for the electrolyzer thereby maximizing the process efficiency. Techno-economic sensitivity and greenhouse gas (GHG) analyses were conducted to evaluate the efficiency and feasibility of the proposed processes. The results show that SMR + SOEC demonstrated the highest thermal efficiency (85.2%) and exergy efficiency (80.5%) exceeding the efficiency of the SMR process (78.4% and 70.4% for thermal and exergy efficiencies respectively). Furthermore the SMR + SOEC process showed the lowest levelized cost of hydrogen of 6.21 USD/kgH2. Lastly the SMR + SOEC demonstrated the lowest life cycle GHG emissions. In conclusion the proposed SMR + SOEC process is expected to be a suitable technology for the transition from gray to green hydrogen.
Large-scale Production of Green Hydrogen from Solar Energy in Australia: Operation and Control of a Multi-unit PEM Electrolyser System
Dec 2024
Publication
Large-scale production of hydrogen using clean electricity from renewable energy sources (RESs) is gaining more momentum in attempts to foster the growth of the nascent hydrogen energy market. However the inherited intermittency of RESs constitutes a significant challenge for the reliable and economic operation of electrolysers and consequently the overall hydrogen production plant. This paper proposes a power allocation control strategy to regulate the operation of a multi-unit electrolyser plant fed by a solar power system for improved efficiency and economic hydrogen production. Proper implementation of the proposed control strategy can decrease the number of switching times increase hydrogen production raise the efficiency and extend the operational lifespan of the utilised electrolyser units. A solar-hydrogen system comprising a 1 MW electrolyser plant and a battery system is designed and implemented in MATLAB/Simulink environment to validate the efficacy of the proposed control strategy in improving the performance and reliability of an Industrial Green Hydrogen Hub (IGHH). The simulation results showed an improvement of 52.85% in the daily production of hydrogen with an increase of 71.088 kg/day a 68.67% improvement in the efficiency and an enhancement of more than 80% in the utilisation factor of the IGHH compared to other control techniques (traditional choppy control).
The Bright Future of Solar-driven Hydrogen Production
Dec 2024
Publication
Hydrogen production from sunlight using innovative photocatalytic and photoelectrochemical systems offers decentralized sustainable energy solutions with potential applications in remote off-grid locations.<br/>Photocatalytic hydrogen production has the potential to transform clean cooking by reducing dependency on wood and charcoal in low-resource settings addressing significant health and environmental challenges.<br/>Photocatalytic reactors could also be used to capture atmospheric carbon dioxide and perform artificial photosynthesis mimicking processes found in nature producing green energy molecules.
Photovoltaic-Assisted Photo(electro)catalytic Hydrogen Production: A Review
Aug 2023
Publication
The idea of supporting the Sustainable Development Goals (SDGs) has inspired researchers around the world to explore more environmentally friendly energy generation and production methods especially those related to solar and hydrogen energy. Among the various available sustainable energy technologies photo(electro)catalytic hydrogen production has been competitively explored benefiting from its versatile platform to utilize solar energy for green hydrogen production. Nevertheless the bottleneck of this photo(electro)catalytic system lies within its high voltage required for water electrolysis (>1.23 V) which affects the economic prospects of this sustainable technology. In this regard coupling the photo(electro)catalytic system with a solar-powered photovoltaic (PV) system (PV-PEC) to unleash the fascinating properties and readiness of this system has heightened attention among the scientific community. In this context this review begins by elucidating the basic principles of PV-PEC systems followed by an exploration of various types of solar PV technology and the different types of semiconductors used as photocatalysts in the PEC system. Subsequently the main challenges faced by the PV-PEC system are presented covering areas such as efficiency stability and cost-effectiveness. Finally this review delves into recent research related to PV-PEC systems discussing the advancements and breakthroughs in this promising technology. Furthermore this review provides a forecast for the future prospects of the PV-PEC system highlighting the potential for its continued development and widespread implementation as a key player in sustainable hydrogen production.
Optimising Mini-grid Efficiency in Ghana: A Techno-economic Analysis of Hydrogen Production from Redundent Solar Energy for Fuel Cell Power Generation
Sep 2025
Publication
Rural mini-grids in Ghana often experience substantial midday solar PV generation surpluses due to mismatches between peak production and local demand with excess energy (redundant energy) frequently curtailed once batteries are fully charged. This underutilisation limits the socio-economic benefits of renewable electrification and highlights the need for alternative long-duration storage solutions. This study investigated the technoeconomic feasibility of converting excess PV energy from a 54 kWp mini-grid in Aglakope Ghana into hydrogen via electrolysis storing it and reconverting it to electricity using fuel cells. Redundant energy generation was quantified using measured PV output and load consumption and validated using statistical error metrics (R2 = 0.955). Hydrogen production and recovery potential were modelled for different electrolyser technologies and system performance was evaluated using round-trip efficiency (RTE) levelized cost of hydrogen (LCOH) and levelized cost of storage (LCOS) with comparative analysis against additional battery capacity. The results yielded an average monthly excess energy of about 2250 kWh convertible into 43–53 kg per month of hydrogen depending on electrolyser type. The proposed hydrogen-fuel cell pathway yielded a RTE of 44.4 % LCOH of $4.97/kg and LCOS of $0.249/kWh which is about 13 % higher than lithium-ion storage benchmarks. The study findings demonstrate that hydrogen storage can complement batteries offer seasonal and multi-day storage capability and reduce renewable curtailment. Therefore wider adoption could be supported by cost reductions efficiency improvements and enabling policies positioning hydrogen-based storage as a viable pathway for resilient low-carbon rural electrification in off-grid contexts.
Life Cycle Cost Assessment of PEM Water Electrolysis Systems: A System Dynamics-intuitionistic Fuzzy Bayesian Network Approach
Sep 2025
Publication
Proton exchange membrane water electrolysis is a core technology for green hydrogen production but its widespread adoption is hindered by a prohibitively high and uncertain life cycle cost. To address the dynamic complexity and multi-source uncertainties inherent in cost assessment this paper proposes an integrated modeling framework that combines system dynamics with an intuitionistic fuzzy bayesian network. The system dynamics model captures the macro-level feedback loops driving long-term cost evolution such as technological innovation economy-of-scale effects and other critical factors. To model and infer causal dependencies among uncertain variables that are challenging to specify precisely within the system dynamics model the intuitionistic fuzzy bayesian network is incorporated enabling quantification of relationships under conditions of incomplete data and cognitive fuzziness. Through comprehensive simulations the framework forecasts the cost evolution trajectories. Results indicate a potential 77 % reduction in the unit power cost of a 1 MW system by 2060. Uncertainty analysis revealed that the initial prediction variance for the catalyst layer was approximately 20 % significantly higher than the 6.5 % for the bipolar plate highlighting a key investment risk. A comparative analysis demonstrates that the proposed framework achieves a superior forecast accuracy with a mean absolute percentage error of 4.8 %. The proposed method provides a more accurate and robust decision support tool for long-term investment planning and policy formulation for hydrogen production through proton exchange membrane water electrolysis technology.
Predictive Modelling of Hydrogen Production from Agricultural and Forestry Residues through a Thermo-catalytic Reforming Process
Sep 2025
Publication
Hydrogen produced from renewable sources is crucial for decarbonizing hard-to-abate sectors and achieving netzero targets. This study examines hydrogen production through the novel thermo-catalytic reforming (TCR) process using agricultural and forestry residues. The research aims to develop and optimize regression models that integrate feedstock properties (ash hydrogen-to-carbon molar ratio and lignin) and process parameters (reactor and reformer temperatures) to predict yields of hydrogen (H2) syngas methane (CH4) and carbon dioxide (CO2). Three biomass feedstocks – softwood pellets (SWPs) hardwood pellets (HWPs) and wheat straw pellets (WSPs) – were analyzed at reactor temperatures of 400–550 ◦C and reformer temperatures of 500–700 ◦C. Predictive models for H2 (R2 = 0.9642 RMSE = 1.0639) and syngas (R2 = 0.9894 RMSE = 0.0140) yields show strong agreement and accuracy between the predicted and experimental values. In contrast the models for CH4 and CO2 yields show higher variability in the predictions. Reformer temperature was the most significant parameter influencing the yields of H2 and syngas. The optimal H2 yields predicted for the model were obtained for HWPs at 550/700 ◦C (26.67 g H2/kg dry biomass) followed by SWPs at 550/700 ◦C (24.11 g H2/kg dry biomass) and WSPs at 550/685.2 ◦C (18.78 g H2/kg dry biomass). The volumetric syngas yields were highest for HWPs at 550/700 ◦C (0.831 Nm3 /kg dry biomass) followed by SWPs (0.777 Nm3 /kg dry biomass) and WSPs (0.634 Nm3 /kg dry biomass). This study demonstrates that regression modelling accurately predicts H2 and syngas yields which would help to expand the applicability of TCR technology for large-scale hydrogen production contributing to the decarbonization of the energy sector.
Sorption-enhanced Steam Gasification of Biomass for H2-rich Gas Production and In-situ CO2 Capture by CaO-based Sorbents: A Critical Review
Feb 2023
Publication
The sorption-enhanced steam gasification of biomass (SEBSG) is considered a prospective thermo-chemical technology for high-purity H2 production with in-situ CO2 capture. Fundamental concepts and operating conditions of SEBSG technology were summarized in this review. Considerable industrial demonstration units have been conducted on pilot scales for large-scale availability of the SEBSG process. The influence of process parameters such as reaction temperature Steam/Biomass (S/B) ratio feedstock characteristics cyclic CO2 capture capacity of CaO-based sorbents and catalysis were critically reviewed to provide theoretical recommendations for industrial operation. Bifunctional materials that have high catalytic activity and CO2 capture activity are crucial for ensuring high H2 production in the SEBSG. The application of density functional theory (DFT) and reactive force field molecular dynamic (ReaxFF MD) simulations on microcosmic reaction mechanisms in the SEBSG process such as pyrolysis WGS and reforming reactions and CO2 capture of CaO-based materials are comprehensively overviewed. Several research gaps like the exploitation of more efficient and low-cost bifunctional material integrated process economics and revelation of well-rounded mechanisms need to be filled for the following large-scale industrial applications.
Photocatalytic Water Splitting for Large-scale Solar-to-chemical Energy Conversion and Storage
Dec 2024
Publication
Sunlight-driven water splitting allows renewable hydrogen to be produced from abundant and environmentally benign water. Large-scale societal implementation of this green fuel production technology within energy generation systems is essential for the establishment of sustainable future societies. Among various technologies photocatalytic water splitting using particulate semiconductors has attracted increasing attention as a method to produce large amounts of green fuels at low cost. The key to making this technology practical is the development of photocatalysts capable of splitting water with high solar-to-fuel energy conversion efficiency. Furthermore advances that enable the deployment of water-splitting photocatalysts over large areas are necessary as is the ability to recover hydrogen safely and efficiently from the produced oxyhydrogen gas. This lead article describes the key discoveries and recent research trends in photosynthesis using particulate semiconductors and photocatalyst sheets for overall water splitting via one-step excitation and two-step excitation (Z-scheme reactions) as well as for direct conversion of carbon dioxide into renewable fuels using water as an electron donor. We describe the latest advances in solar watersplitting and carbon dioxide reduction systems and pathways to improve their future performance together with challenges and solutions in their practical application and scalability including the fixation of particulate photocatalysts hydrogen recovery safety design of reactor systems and approaches to separately generate hydrogen and oxygen from water.
Recent Progress on Ammonia Cracking Technologies for Scalable Hydrogen Production
Jun 2024
Publication
The global energy transition necessitates the development of technologies enabling cost-effective and scalable conversion of renewable energies into storable and transportable forms. Green ammonia with its high hydrogen storage capacity emerges as a promising carbon-free hydrogen carrier. This article reviews recent progress in industrially relevant catalysts and technologies for ammonia cracking which is a pivotal step in utilizing ammonia as a hydrogen storage material. Catalysts based on Ru Ni Fe Co and Fe–Co are evaluated with Cobased catalysts showing exceptional potential for ammonia cracking. Different reactor technologies and their applications are briefly discussed. This review concludes with perspectives on overcoming existing challenges emphasizing the need for catalyst development effective reactor design and sustainable implementation in the context of the energy transition.
Engineered Seabed Sediment via Microwave-assisted NI2+ Substitution as a Catalyst for Double-Stage Pyrolysis of Plastic Waste: A Novel Approach to Methane Reforming and Enhanced Hydrogen Production
Jul 2025
Publication
This study engineered seabed sediment with microwave-assisted Ni2+ -substitution to enhance its composition and properties. The catalytic activity of microwave-assisted Ni2+ - substituted seabed sediment (Mwx%Ni-SB) was investigated in the two-stage pyrolysis of plastic waste for hydrogen production. The characterization reveals microwave irradiation synergistically modifies the physical properties (increasing functional groups reducing crystallinity) and electronic properties (modulating bandgap energy increasing electron density) of the Mwx%Ni-SB thereby improving methane reforming performance. Microwave treatment compresses and rearranges Ni2+ ions within the sediment lattice resulting in increased order and density and creating defects that enhance catalytic activity. GC-TCD analysis demonstrates that the use of catalysts in the first and second stages more than doubled hydrogen production (109.74%) compared to not using catalysts. Therefore increased Ni2+ substitution significantly reduced methane production by 49.04% while simultaneously boosting hydrogen production by 23.00%.
Techno-economic Analysis of Integrated Wind-solar Energy Systems for Green Hydrogen Production
Sep 2025
Publication
‘Green’ hydrogen produced by the electrolysis of water using renewable energy sources is expected to become a versatile energy carrier in the future. This study examined the techno-economic performance of combined offshore wind-solar energy systems for hydrogen production in Choshi Chiba Prefecture Japan a region with high average wind speeds. Hourly wind speed and solar radiation data were used to simulate hydrogen production under two system configurations: unlimited power cuts without batteries and no power cuts with battery storage. In the no-power-cut case battery integration increased the nominal hydrogen cost by 43.8 % 17.7 % and 19.8 % in 2025 2030 and 2050 respectively. However sensitivity analysis considering higher electrolyzer OPEX due to degradation revealed that the unlimited power-cut system can become more expensive making battery-supported systems economically favorable over the long term. These findings highlight the importance of integrating battery storage to enhance technical reliability and economical pathways for offshore wind–solar hydrogen production systems.
Enhancing Bioelectrochemical Hydrogen Production from Industrial Wastewater using NI-foam Cathodes in a Microbial Electrolysis Cell Pilot Plant
Apr 2024
Publication
Microbial electrolysis cells (MECs) have garnered significant attention as a promising solution for industrial wastewater treatment enabling the simultaneous degradation of organic compounds and biohydrogen production. Developing efficient and cost-effective cathodes to drive the hydrogen evolution reaction is central to the success of MECs as a sustainable technology. While numerous lab-scale experiments have been conducted to investigate different cathode materials the transition to pilot-scale applications remains limited leaving the actual performance of these scaled-up cathodes largely unknown. In this study nickel-foam and stainless-steel wool cathodes were employed as catalysts to critically assess hydrogen production in a 150 L MEC pilot plant treating sugar-based industrial wastewater. Continuous hydrogen production was achieved in the reactor for more than 80 days with a maximum COD removal efficiency of 40 %. Nickel-foam cathodes significantly enhanced hydrogen production and energy efficiency at non-limiting substrate concentration yielding the maximum hydrogen production ever reported at pilot-scale (19.07 ± 0.46 L H2 m− 2 d− 1 and 0.21 ± 0.01 m3 m− 3 d− 1 ). This is a 3.0-fold improve in hydrogen production compared to the previous stainless-steel wool cathode. On the other hand the higher price of Ni-foam compared to stainless-steel should also be considered which may constrain its use in real applications. By carefully analysing the energy balance of the system this study demonstrates that MECs have the potential to be net energy producers in addition to effectively oxidize organic matter in wastewater. While higher applied potentials led to increased energy requirements they also resulted in enhanced hydrogen production. For our system a conservative applied potential range from 0.9 to 1.0 V was found to be optimal. Finally the microbial community established on the anode was found to be a syntrophic consortium of exoelectrogenic and fermentative bacteria predominantly Geobacter and Bacteroides which appeared to be well-suited to transform complex organic matter into hydrogen.
Advances in Catalysts for Hydrogen Production: A Comprehensive Review of Materials and Mechanisms
Feb 2025
Publication
This review explores the recent advancements in catalyst technology for hydrogen production emphasizing the role of catalysts in efficient and sustainable hydrogen generation. This involves a comprehensive analysis of various catalyst materials including noble metals transition metals carbon-based nanomaterials and metal–organic frameworks along with their mechanisms and performance outcomes. Major findings reveal that while noble metal catalysts such as platinum and iridium exhibit exceptional activity their high cost and scarcity necessitate the exploration of alternative materials. Transition metal catalysts and single-atom catalysts have emerged as promising substitutes demonstrating their potential for enhancing catalytic efficiency and stability. These findings underscore the importance of interdisciplinary approaches to catalyst design which can lead to scalable and economically viable hydrogen production systems. The review concludes that ongoing research should focus on addressing challenges related to catalyst stability scalability and the integration of renewable energy sources paving the way for a sustainable hydrogen economy. By fostering innovation in catalyst development this work aims to contribute to the transition towards cleaner energy solutions and a more resilient energy future.
Floating Solar Energy Systems: A Review of Economic Feasibility and Cross-Sector Integration with Marine Renewable Energy, Aquaculture and Hydrogen
Jul 2025
Publication
Excessive reliance on traditional energy sources such as coal petroleum and gas leads to a decrease in natural resources and contributes to global warming. Consequently the adoption of renewable energy sources in power systems is experiencing swift expansion worldwide especially in offshore areas. Floating solar photovoltaic (FPV) technology is gaining recognition as an innovative renewable energy option presenting benefits like minimized land requirements improved cooling effects and possible collaborations with hydropower. This study aims to assess the levelized cost of electricity (LCOE) associated with floating solar initiatives in offshore and onshore environments. Furthermore the LCOE is assessed for initiatives that utilize floating solar PV modules within aquaculture farms as well as for the integration of various renewable energy sources including wind wave and hydropower. The LCOE for FPV technology exhibits considerable variation ranging from 28.47 EUR/MWh to 1737 EUR/MWh depending on the technologies utilized within the farm as well as its geographical setting. The implementation of FPV technology in aquaculture farms revealed a notable increase in the LCOE ranging from 138.74 EUR/MWh to 2306 EUR/MWh. Implementation involving additional renewable energy sources results in a reduction in the LCOE ranging from 3.6 EUR/MWh to 315.33 EUR/MWh. The integration of floating photovoltaic (FPV) systems into green hydrogen production represents an emerging direction that is relatively little explored but has high potential in reducing costs. The conversion of this energy into hydrogen involves high final costs with the LCOH ranging from 1.06 EUR/kg to over 26.79 EUR/kg depending on the complexity of the system.
Impact of Cell Design and Conditioning on Polymer Electrolyte Membrane Water Electrolyzer Operation
Nov 2024
Publication
Integration of polymer electrolyte membrane water electrolyzers (PEMWEs) for clean hydrogen generation requires a robust understanding of the impact cell designs and conditioning protocols have on operation and stability. Here catalyst-coated electrode and catalyst-coated membrane cells employing Pt/C cathode catalyst layer an IrO2 anode catalyst layer with a platinized titanium mesh or a carbon paper with a microporous layer as the porous transport layer were developed. The impact of cell conditioning above and below 0.25 A cm− 2 was investigated using advanced electrochemical impedance spectroscopy analyses and microscopic imaging with the electrochemical response related to physicochemical processes. Operation below 0.25 A cm− 2 prior to operation above 0.25 A cm− 2 resulted in anode corrosion and titanium cation contamination increasing the cell voltage at 1 A cm− 2 by 200 mV compared to uncontaminated cells. Conditioning above 0.25 A cm− 2 led to nonnegligible hydrogen transport resistances due to cathode flooding that resulted in a ca. 50 mV contribution at 1 A cm− 2 and convoluted with the anode impedance response. The presence of a microporous layer increased catalyst utilization but increased the cell voltage by 300 mV at 1 A cm− 2 due to increased anodic mass transport resistances. These results yield critical insights into the impact of PEMWE cell design and operation on corresponding cell performance and stability while highlighting the need for application dependent standardized operating protocols and operational windows.
Applications of Renewable Energies in Low-Temperature Regions: A Scientometric Analysis of Recent Advancements and Future Research Directions
Feb 2025
Publication
This study presents a scientometric analysis of renewable energy applications in low-temperature regions focusing on green hydrogen production carbon storage and emerging trends. Using bibliometric tools such as RStudio and VOSviewer the research evaluates publication trends from 1988 to 2024 revealing an exponential growth in renewable energy studies post-2021 driven by global policies promoting carbon neutrality. Life cycle assessment (LCA) plays a crucial role in evaluating the environmental impact of energy systems underscoring the need to integrate renewable sources for emission reduction. Hydrogen production via electrolysis has emerged as a key solution in decarbonizing hardto-abate sectors while carbon storage technologies such as bioenergy with carbon capture and storage (BECCS) are gaining traction. Government policies including carbon taxes fossil fuel phase-out strategies and renewable energy subsidies significantly shape the energy transition in cold regions by incentivizing low-carbon alternatives. Multi-objective optimization techniques leveraging artificial intelligence (AI) and machine learning are expected to enhance decision-making processes optimizing energy efficiency reliability and economic feasibility in renewable energy systems. Future research must address three critical challenges: (1) strengthening policy frameworks and financial incentives for largescale renewable energy deployment (2) advancing energy storage hydrogen production and hybrid energy systems and (3) integrating multi-objective optimization approaches to enhance cost-effectiveness and resilience in extreme climates. It is expected that the research will contribute to the field of knowledge regarding renewable energy applications in low-temperature regions.
Hydrogen Production During Ethylene Glycol Photoreactions Over Ag-Pd/TiO2 at Different Partial Pressures of Oxygen
Nov 2019
Publication
The reaction of ethylene glycol has been studied over Ag–Pd/TiO2 (anatase) under photo-irradiation while monitoring the reaction products (in the gas and liquid phases) as a function of time and at different partial pressures of molecular oxygen. The catalyst contained metal particles with a mean size of about 1 nm most likely in the form of alloy (TEM STEM and XPS). The complex reaction network involves hydrogen abstraction C-C bond dissociation de-carbonylation and water gas shift ultimately yielding hydrogen and CO2. The two main competing reactions were found to be photo reforming and photo-oxidation. Based on our previous study Ag presence improves the reaction rate for hydrogen production most likely via decreasing the adsorption energy of CO when compared to pure Pd. At high ethylene glycol concentrations the rate of hydrogen produced decreased by a factor of two while changing O2 partial pressure from 0.001 to 0.2 atm. The rate was however very sensitive to oxygen partial pressures at low ethylene glycol concentrations decreasing by about 50 times with increasing oxygen pressures to 1 atm. The order of reaction with respect to O2 changed from near zero at high oxygen partial pressure to ½ at low partial pressure (in 0.008–0.2 atm. range). Liquid phase analysis indicated that the main reaction product was formaldehyde where its concentration was found to be higher than that of H2 and CO2. The mass balance approached near unity only upon the incorporation of formaldehyde and after a prolonged reaction time. This suggests that the photo-reforming reaction was not complete even at prolonged time most likely due to kinetic limitations.
Designing a Photovoltaic–Wind Energy Mix with Energy Storage for Low-Emission Hydrogen Production
Feb 2025
Publication
In the introduction to this article a brief overview of the generated energy and the power produced by the photovoltaic systems with a peak power of 3 MWp and different tilt and orientation of the photovoltaic panels is given. The characteristics of the latest systems generating energy by wind turbines with a capacity of 3.45 MW are also presented. In the subsequent stages of the research the necessity of balancing the energy in power networks powered by a mix of renewable energy sources is demonstrated. Then a calculation algorithm is presented in the area of balancing the energy system powered by a photovoltaic–wind energy mix and feeding the low-emission hydrogen production process. It is analytically and graphically demonstrated that the process of balancing the entire system can be influenced by structural changes in the installation of the photovoltaic panels. It is proven that the tilt angle and orientation of the panels have a significant impact on the level of power generated by the photovoltaic system and thus on the energy mix in individual hourly intervals. Research has demonstrated that the implementation of planned design changes in the assembly of panels in a photovoltaic system allows for a reduction in the size of the energy storage system by more than 2 MWh. The authors apply actual measurement data from a specific geographical context i.e. from the Lublin region in Poland. The calculations use both traditional statistical methods and probabilistic analysis. Balancing the generated power and the energy produced for the entire month considered in hourly intervals throughout the day is the essence of the calculations made by the authors.
Thermochemical Production of Hydrogen from Biomass: Pyrolysis and Gasification
Jan 2024
Publication
Today hydrogen is one of the best options for generating electrical energy for both industrial and residential use. The greatest volume of hydrogen produced today derives from processes that utilize petroleum. Although hydrogen has numerous benefits continuing to produce it by these means is undesirable. This document presents a review of the literature on biohydrogen production based on an analysis of over 15 types of terrestrial and marine biomasses. The fundamental components of different production systems are described with a focus on the thermochemical processes of pyrolysis and gasification which have been identified as two of the most effective practical ways to produce hydrogen from biomass. It also discusses catalysts solid residues and residual water that are used in the thermochemical production of biohydrogen. The article ends with an analysis of hydrogen and its benefits as an energy option with great potential in the short term to participate in the transition from fossil fuels.
Techno-economic Analysis with Electrolyser Degradation Modelling in Green Hydrogen Production Scenarios
Feb 2025
Publication
A pivotal ambition to aid global decarbonisation efforts is green electrolytic hydrogen produced with renewable energy. Prolonged operation of water electrolysers induces cell degradation decreasing production efficiency and gas yield over the lifespan of the electrolyser stack. Considerations for degradation modelling is seen to a varying extent in previous literature. This work shows the effects of including degradation modelling within existing system scenarios and new ones to demonstrate the impact of inclusion on key techno-economic parameters. A fundamental Anion Exchange Membrane electrolyser model is constructed validated and utilised into a broader hydrogen and oxygen co-production system powered by solar-PV. A second scenario tests the compatibility of the no-degradation trend with reference material and then investigates the effects of including degradation modelling showing only a 1.47% increase in levelised cost of hydrogen (LCOH). Subsequent scenarios include determining that byproduct oxygen utilisation becomes beneficial for a scenario with rated electrolyser power of above 35 MW and the observations related to stack replacement strategies are discussed. Under hypothetically higher degradation rates detriment to gas yield and LCOH is around 5% for average operational degradation rates of 15–20 μV/hr and around 10% for 30–40 μV/hr compared to around 2% for the model baseline average rate of 5.23–5.26 μV/hr.
Ultra-fast Green Hydrogen Production from Municipal Wastewater by an Integrated Forward Osmosis-alkaline Water Electrolysis System
Mar 2024
Publication
Recent advancements in membrane-assisted seawater electrolysis powered by renewable energy offer a sustainable path to green hydrogen production. However its large-scale implementation faces challenges due to slow powerto-hydrogen (P2H) conversion rates. Here we report a modular forward osmosis-water splitting (FOWS) system that integrates a thin-film composite FO membrane for water extraction with alkaline water electrolysis (AWE) denoted as FOWSAWE. This system generates high-purity hydrogen directly from wastewater at a rate of 448 Nm3 day−1 m−2 of membrane area over 14 times faster than the state-of-the-art practice with specific energy consumption as low as 3.96 kWh Nm−3 . The rapid hydrogen production rate results from the utilisation of 1 M potassium hydroxide as a draw solution to extract water from wastewater and as the electrolyte of AWE to split water and produce hydrogen. The current system enables this through the use of a potassium hydroxide-tolerant and hydrophilic FO membrane. The established waterhydrogen balance model can be applied to design modular FO and AWE units to meet demands at various scales from households to cities and from different water sources. The FOWSAWE system is a sustainable and an economical approach for producing hydrogen at a record-high rate directly from wastewater marking a significant leap in P2H practice.
Performance Analysis of Silica Fluidized Bed Membrane Reactor for Hydrogen Production as a Green Process Using CFD Modelling
Aug 2025
Publication
The main aim of this study deals with the potential evaluation of a fluidized bed membrane reactor (FBMR) for hydrogen production as a clean fuel carrier via methanol steam reforming reaction comparing its performance with other reactors including packed bed membrane reactors (PBMR) fluidized bed reactors (FBR) and packed bed reactors (PBR). For this purpose a two-dimensional axisymmetric numerical model was developed using computational fluid dynamics (CFD) to simulate the reactor performances. Model accuracy was validated by comparing the simulation results for PBMR and PB with experimental data showing an accurate agreement within them. The model was then employed to examine the effects of key operating parameters including reaction temperature pressure steam-to-methanol molar ratio and gas volumetric space velocity on reactor performance in terms of methanol conversion hydrogen yield hydrogen recovery and selectivity. At 573 K 1 bar a feed molar ratio of 3/1 and a space velocity of 9000 h−1 the PBMR reached the best results in terms of methanol conversion hydrogen yield hydrogen recovery and hydrogen selectivity such as 67.6% 69.5% 14.9% and 97.1% respectively. On the other hand the FBMR demonstrated superior performance with respect to the latter reaching a methanol conversion of 98.3% hydrogen yield of 95.8% hydrogen recovery of 74.5% and hydrogen selectivity of 97.4%. These findings indicate that the FBMR offers significantly better performance than the other reactor types studied in this work making it a highly efficient method for hydrogen production through methanol steam reforming and a promising pathway for clean energy generation.
Comparative Analysis of Power Converter Topologies for Hydrogen Electrolyzers
Oct 2024
Publication
Power electronic converters are essential for connecting high-power electrolyzers to ac grids. The existing literature on comparative analyses of AC-DC power converters for electrolyzer applications is often limited to thyristor rectifiers (TRs) and diode bridge rectifiers with DC-DC converters. Interestingly active front-end (AFE) power converters have not garnered much attention. In addition critical aspects such as the impact of nonideal grid behaviors (e.g. voltage harmonics or voltage variations) on the sizing of power devices have not been addressed. This article aims to fill this gap by presenting a comprehensive comparative analysis of four distinct power converter topologies: TRs diode rectifiers (DRs) with DC-DC AFE power converters and AFE power converters with DC-DC. This analysis covers the aspects related to ac (grid) and dc (electrolyzer) power quality effects due to grid voltage variations and harmonics filter requirements component sizing aging of electrolyzer cost and efficiency.
Use of Depleted Oil and Gas Reservoirs as Bioreactors to Produce Hydrogen and Capture Carbon Dioxide
Aug 2025
Publication
The biological production of hydrogen offers a renewable and potentially sustainable alternative for clean energy generation. In Northeast Brazil depleted oil reservoirs (DORs) present a unique opportunity to integrate biotechnology with existing fossil fuel infrastructure. These subsurface formations rich in residual hydrocarbons (RH) and native H2 producing microbiota can be repurposed as bioreactors for hydrogen production. This process often referred to as “Gold Hydrogen” involves the in situ microbial conversion of RH into H2 typically via dark fermentation and is distinct from green blue or grey hydrogen due to its reliance on indigenous subsurface biota and RH. Strategies include nutrient modulation and chemical additives to stimulate native hydrogenogenic genera (Clostridium Petrotoga Thermotoga) or the injection of improved inocula. While this approach has potential environmental benefits such as integrated CO2 sequestration and minimized surface disturbance it also presents risks namely the production of CO2 and H2S and fracturing which require strict monitoring and mitigation. Although infrastructure reuse reduces capital expenditures achieving economic viability depends on overcoming significant technical operational and biotechnological challenges. If widely applied this model could help decarbonize the energy sector repurpose legacy infrastructure and support the global transition toward low-carbon technologies.
Techno-economic Analysis of Hydrogen Production in the Sugarcane Industry by Steam Reforming of Ethanol with Carbon Capture
Feb 2025
Publication
Renewable hydrogen production is a pivotal technology in transitioning to sustainable energy and is essential for global decarbonisation efforts. This study explores the integration of hydrogen production into sugarcane bio refineries which have shifted from traditional sugar production to integrated bioenergy hubs. Specifically steam reforming of ethanol was selected as the process for hydrogen generation. A comprehensive techno-economic analysis was developed to address research gaps and guide future work. A scenario of hydrogen production coupled with carbon capture was analysed illustrating the potential to reduce the carbon footprint and utilise carbon dioxide for producing chemicals. The minimum selling price for hydrogen was determined to be 4.6 US $/kg for the base case scenario and 4.9 US$/kg for the comparison scenario with carbon capture positioning it below the current average market price of 7.2 US$/kg. The capital and operating expenditures were determined to be US$ 273.1 million and 157.8 million for a 42400 t/y hydrogen plant and integrating carbon capture considering 282800 t/y of carbon co-product yield was calculated at US$ 344.1 million and US$ 167.8 million respectively. This dual approach of hydrogen production and carbon capture presents a strategy for imple menting low-carbon processes that future biorefineries may consider. The primary impact highlighted by this integration is the enhancement of the sugarcane biorefineries’ value proposition leveraging undervalued energy sources such as electricity and biogas. This study underscores the economic and environmental benefits of incorporating hydrogen production into sugarcane biorefineries on a large scale offering a framework for future research and technological development.
Functionalization of Nanomaterials for Energy Storage and Hydrogen Production Applications
Feb 2025
Publication
This review article provides a comprehensive overview of the pivotal role that nanomaterials particularly graphene and its derivatives play in advancing hydrogen energy technologies with a focus on storage production and transport. As the quest for sustainable energy solutions intensifies the use of nanoscale materials to store hydrogen in solid form emerges as a promising strategy toward mitigate challenges related to traditional storage methods. We begin by summarizing standard methods for producing modified graphene derivatives at the nanoscale and their impact on structural characteristics and properties. The article highlights recent advancements in hydrogen storage capacities achieved through innovative nanocomposite architectures for example multi-level porous graphene structures containing embedded nickel particles at nanoscale dimensions. The discussion covers the distinctive characteristics of these nanomaterials particularly their expansive surface area and the hydrogen spillover effect which enhance their effectiveness in energy storage applications including supercapacitors and batteries. In addition to storage capabilities this review explores the role of nanomaterials as efficient catalysts in the hydrogen evolution reaction (HER) emphasizing the potential of metal oxides and other composites to boost hydrogen production. The integration of nanomaterials in hydrogen transport systems is also examined showcasing innovations that enhance safety and efficiency. As we move toward a hydrogen economy the review underscores the urgent need for continued research aimed at optimizing existing materials and developing novel nanostructured systems. Addressing the primary challenges and potential future directions this article aims to serve as a roadmap to enable scientists and industry experts to maximize the capabilities of nanomaterials for transforming hydrogen-based energy systems thus contributing significantly to global sustainability efforts.
Multidimensional Comparison of Life Cycle Footprint of Hydrogen Production Technologies
Feb 2025
Publication
Hydrogen as an energy carrier will play an important role in the future in achieving sustainable development goals in the energy and mobility sectors as well as to reach decarbonization goals. Currently adopted hydrogen strategies foresee a significant increase in the amount of hydrogen used in the future. To meet this increased volume in the most sustainable way a careful analysis of potential hydrogen production technologies is necessary considering real environmental impacts. This paper provides a comprehensive overview of different non-renewable and renewable hydrogen production technologies and evaluates their environmental effects based on global warming potential (GWP). Environmental footprint data discussed in this paper are based on published life-cycle assessment (LCA) results. As direct comparison of LCA results is difficult due to different LCA scenarios selected system boundaries various material components and manufacturing techniques a novel multidimensional comparison approach was developed to understand LCA results better and to give a more comprehensive picture of environmental footprint components. In addition to methodological issues the key influencing factors of the carbon footprint of different hydrogen production technologies were also identified. It is not possible to identify one stand-alone technology that would be the most environmentally friendly in all circumstances it is essential to investigate all the technologies in the given context of use. Regarding watersplitting it is outstandingly crucial to examine the source of the electricity because it strongly influences the GWP of this H2 production technology. If the GWP of the electricity is high this technology could be more harmful to the environment than the steam methane reforming (SMR).
Electrifying with High-Temperature Water Electrolysis to Produce Syngas from Wood via Oxy-Gasification, Leading to Superior Carbon Conversion Yield for Methanol Synthesis
Mar 2021
Publication
Due to concerns regarding fossil greenhouse gas emissions biogenic material such as forest residues is viewed nowadays as a valuable source of carbon atoms to produce syngas that can be used to synthesise biofuels such as methanol. A great challenge in using gasified biomass for methanol production is the large excess of carbon in the syngas as compared to the H2 content. The water–gas shift (WGS) reaction is often used to add H2 and balance the syngas. CO2 is also produced by this reaction. Some of the CO2 has to be removed from the gaseous mixture thus decreasing the process carbon yield and maintaining CO2 emissions. The WGS reaction also decreases the overall process heat output. This paper demonstrates the usefulness of using an extra source of renewable H2 from steam electrolysis instead of relying on the WGS reaction for a much higher performance of syngas production from gasification of wood in a simple system with a fixed-bed gasifier. A commercial process simulation software is employed to predict that this approach will be more efficient (overall energy efficiency of about 67%) and productive (carbon conversion yield of about 75%) than relying on the WGS reaction. The outlook for this process that includes the use of the solid oxide electrolyser technology appears to be very promising because the electrolyser has the dual function of providing all of the supplemental H2 required for syngas balancing and all the O2 required for the production of a suitable hot raw syngas. This process is conducive to biomethanol production in dispersed small plants using local biomass for end-users from the same geographical area thus contributing to regional sustainability.
An Overview of Photocatalyst Eco-design and Development for Green Hydrogen Production
Feb 2024
Publication
Photocatalysis emerged as a promising alternative to address fossil fuel scarcity and the limitations of other clean energy sources. Photocatalysis enables hydrogen production via water splitting using photocatalysts and light irradiation which can be stored and utilized across various applications. Photocatalysis has exhibited significant improvements and promising yields in hydrogen production surpassing its initial stages. The current photocatalyst market offers diverse materials with unique characteristics and continuous evolution is observed in their synthesis methods. This contribution aims to compile recent literature on advancements in photocatalysts for hydrogen production with particular emphasis on photocatalyst type hydrogen production performance and market trends.
Control Strategy for Hydrogen Production System using HTO-based Hybrid Electrolyzers
Feb 2025
Publication
Renewable energy-based water electrolysis for hydrogen production is an effective pathway to achieve green energy transition. However the intermittency and randomness of renewable energy pose numerous challenges to the safe and stable operation of hydrogen production systems with the wide power fluctuation adaptability and economic efficiency of electrolyzers being prominent issues. Hybrid electrolyzers combine the operational characteristics of proton exchange membrane (PEM) and alkaline electrolyzers leveraging the advantages of both to improve adaptability to wide power fluctuations and economic efficiency thereby enhancing the overall system efficiency. To ensure coordinated operation of hybrid electrolyzers it is essential to consider their startstop characteristics and the impact of hydrogen to oxygen (HTO) concentration on the hydrogen production system. To achieve this we first discuss the operating characteristics of both types of electrolyzers and the in fluence of system parameters on HTO concentration. A control scheme for hybrid electrolyzer systems consid ering HTO content is proposed. By analyzing the electrolyzer efficiency curve the optimal efficiency point under low power operation is identified enabling the electrolyzers to operate at this optimal efficiency thus enhancing the efficiency of the hybrid electrolyzer system. The implementation of a dual-layer rotation control strategy effectively balances the lifecycle loss of the electrolyzers. Additionally reducing the pressure during startup broadens the startup range of the hybrid electrolyzer.
Markov Decision Process for Current Density Optimization to Improve Hydrogen Production by Water Electrolysis
Jun 2025
Publication
Maximizing the hydrogen evolution reaction (HER) remains challenging due to its nonlinear kinetics and complex charge interactions within the electric double layer (EDL). This study introduces an adaptive current density control approach using a Markov Decision Process (MDP) to enhance HER performance in alkaline water electrolysis. The MDP algorithm dynamically adjusts current release timings from three capacitors connected to the cathode based on feedback from hydrogen concentration levels. Results show that this fluctuating control strategy is more effective than static or linearly increasing methods as it helps minimize overpotential reduce heat buildup and prevent hydrogen bubble accumulation. The MDP -optimized system achieved 7460 ppm in 60 minutes outperforms the control condition (5802 ppm ) produced under uncontrolled conditions. This work highlights a novel application of reinforcement learning to actively regulate electrochemical parameters offering a promising mechanism for improving electrolyzer efficiency.
Hydrogen Production by Water Electrolysis Driven by a Photovoltaic Source: A Review
May 2024
Publication
The integration of water electrolyzers and photovoltaic (PV) solar technology is a potential development in renewable energy systems offering new avenues for sustainable energy generation and storage. This coupling consists of using PV-generated electricity to power water electrolysis breaking down water molecules into hydrogen and oxygen. While oxygen is a useful byproduct the created hydrogen is used as a clean storable energy carrier or feedstock for numerous businesses. It is possible to operate the device with or without battery storage. When solar energy is combined with batteries excess solar energy may be stored for later use maximizing energy efficiency and guaranteeing a steady supply of electricity even in the absence of direct sunlight. On the other hand battery-free systems depend on the electrolyzer’s continuous power generation to convert solar energy into hydrogen during the day. In addition to allowing for the production of renewable hydrogenthis hybrid PV-solar and water electrolyzer setup contributes to grid stability by offering demand-side flexibility. Moreover the modularity of these systems enables scalability to meet diverse energy requirements spanning from residential to industrial applications thereby fostering a cleaner and more sustainable energy landscape. This review delves into various topologies for PV-driven electrolysis and conducts a thorough exploration of the dynamics of low-temperature water electrolyzers. Specifically it examines their integration with three primary technologies: Proton Exchange Membrane Alkaline and Anion Exchange Membrane shedding light on their implications for the broader integration landscape. Through detailed analysis and insights this study enriches the understanding of the potential and challenges inherent in the convergence of PV solar water electrolysis and renewable energy systems.
Simulation of PEM Electrolyzer Power Management with Renewable Generation in Owerri, Nigeria
Jan 2025
Publication
Proton exchange membrane electrolyzers are an attractive technology for hydrogen production due to their high efficiency low maintenance cost and scalability. To receive these benefits however electrolyzers require high power reliability and have relatively high demand. Due to their intermittent nature integrating renewable energy sources like solar and wind has traditionally resulted in a supply too sporadic to consistently power a proton exchange membrane electrolyzer. This study develops an electrolyzer model operating with renewable energy sources at a highly instrumented university site. The simulation uses dynamic models of photovoltaic solar and wind systems to develop models capable of responding to changing climatic and seasonal conditions. The aim therefore is to observe the feasibility of operating a proton exchange membrane system fuel cell yearround at optimal efficiency. To address the problem of feasibility with dynamic renewable generation a case study demonstrates the proposed energy management system. A site with a river onsite is chosen to ensure sufficient wind resources. Aside from assessing the feasibility of pairing renewable generation with proton exchange membrane systems this project shows a reduction in the intermittency plaguing previous designs. Finally the study quantifies the performance and effectiveness of the PEM energy management system design. Overall this study highlights the potential of proton exchange membrane electrolysis as a critical technology for sustainable hydrogen production and the importance of modeling and simulation techniques in achieving its full potential.
Biohydrogen Production from Biomass Sources: Metabolic Pathways and Economic Analysis
Sep 2021
Publication
The commercialization of hydrogen as a fuel faces severe technological economic and environmental challenges. As a method to overcome these challenges microalgal biohydrogen production has become the subject of growing research interest. Microalgal biohydrogen can be produced through different metabolic routes the economic considerations of which are largely missing from recent reviews. Thus this review briefly explains the techniques and economics associated with enhancing microalgae-based biohydrogen production. The cost of producing biohydrogen has been estimated to be between $10 GJ-1 and $20 GJ−1 which is not competitive with gasoline ($0.33 GJ−1 ). Even though direct biophotolysis has a sunlight conversion efficiency of over 80% its productivity is sensitive to oxygen and sunlight availability. While the electrochemical processes produce the highest biohydrogen (>90%) fermentation and photobiological processes are more environmentally sustainable. Studies have revealed that the cost of producing biohydrogen is quite high ranging between $2.13 kg−1 and 7.24 kg−1 via direct biophotolysis $1.42kg−1 through indirect biophotolysis and between $7.54 kg−1 and 7.61 kg−1 via fermentation. Therefore low-cost hydrogen production technologies need to be developed to ensure long-term sustainability which requires the optimization of critical experimental parameters microalgal metabolic engineering and genetic modification.
Harnessing Unconventional Resources for Large-Scale Green Hydrogen Production: An Economic and Technological Analysis in Indonesia
Mar 2025
Publication
This study evaluates the potential for large-scale green hydrogen production in Indonesia by utilizing renewable energy sources connected on-grid namely 50 MWp of solar panels and 35 MW of wind turbines as well as a hybrid system combining both with a capacity of 45 MW at a grid cost of $100/kWh in five strategic cities: Banyuwangi Kupang BauBau Banjarmasin and Ambon. Using HOMER Pro software various integrated energy system scenarios involving ion exchange membrane electrolysis and alkaline water electrolysis. Additionally the study assumes a project lifespan of 15 years a discount rate of 6.6% and an inflation rate of 2.54%. The results showed that Bau-Bau recorded the highest hydrogen production reaching more than 1.9 million kilograms per year with the lowest levelized cost of hydrogen of $0.65/kg in Scheme 2. On the other hand Kupang shows high costs for most schemes with the levelized cost reaching $1.10/kg. In addition to hydrogen the study also evaluated oxygen production as a by-product of electrolysis. Bau-Bau and Kupang recorded the highest oxygen production with Scheme 6 achieving more than 15 million kilograms per year. The cost of electricity production varies between cities with Banyuwangi having the lowest cost of electricity for wind energy at $80.9/MWh. The net present cost for renewable energy systems in Banyuwangi was $35.4 million for wind turbines while the photovoltaic+wind combination showed the highest cost at $116 million. These findings emphasize the importance of hybrid systems in improving hydrogen production efficiency and supporting sustainable energy transition in Indonesia.
A Systematic Comparison of the Energy and Emissions Intensity of Hydrogen Production Pathways in the United Kingdom
Sep 2024
Publication
Meeting climate targets requires profound transformations in the energy system. Most energy uses should be electrified but where this is not feasible hydrogen can be part of the solution. However 98% of global hydrogen production involves greenhouse gas emissions with an average of 12 kg CO2e/kg H2. Therefore new hydrogen production pathways are needed in order to make hydrogen production compatible with climate targets. In this work we fill this gap by systematically comparing the energy and emissions intensity of 173 hydrogen production pathways suitable for the UK. Scenarios include onshore and offshore pathways and the use of repurposed infrastructure. Unlike fossil-fuel based pathways the results show that electrolytic hydrogen powered by fixed offshore wind could align with proposed emissions standards either onshore or offshore. However the embodied and fugitive emissions are important to consider for electrolytic pathways as they result in 10–50% of the total emissions intensity.
Prediction of Transient Hydrogen Flow of Proton Exchange Membrane Electrolyzer Using Artificial Neural Network
Aug 2023
Publication
A proton exchange membrane (PEM) electrolyzer is fed with water and powered by electric power to electrochemically produce hydrogen at low operating temperatures and emits oxygen as a by-product. Due to the complex nature of the performance of PEM electrolyzers the application of an artificial neural network (ANN) is capable of predicting its dynamic characteristics. A handful of studies have examined and explored ANN in the prediction of the transient characteristics of PEM electrolyzers. This research explores the estimation of the transient behavior of a PEM electrolyzer stack under various operational conditions. Input variables in this study include stack current oxygen pressure hydrogen pressure and stack temperature. ANN models using three differing learning algorithms and time delay structures estimated the hydrogen mass flow rate which had transient behavior from 0 to 1 kg/h and forecasted better with a higher count (>5) of hidden layer neurons. A coefficient of determination of 0.84 and a mean squared error of less than 0.005 were recorded. The best-fitting model to predict the dynamic behavior of the hydrogen mass flow rate was an ANN model using the Levenberg–Marquardt algorithm with 40 neurons that had a coefficient of determination of 0.90 and a mean squared error of 0.00337. In conclusion optimally fit models of hydrogen flow from PEM electrolyzers utilizing artificial neural networks were developed. Such models are useful in establishing an agile flow control system for the electrolyzer system to help decrease power consumption and increase efficiency in hydrogen generation.
A Review of Hydrogen Production via Seawater Electrolysis: Current Status and Challenges
Oct 2024
Publication
Seawater electrolysis represents a promising green energy technology with significant potential for efficient energy conversion. This study provides an in-depth examination of the key scientific challenges inherent in the seawater-electrolysis process and their potential solutions. Initially it analyzes the potential issues of precipitation and aggregation at the cathode during hydrogen evolution proposing strategies such as self-cleaning cathodes and precipitate removal to ensure cathode stability in seawater electrolysis. Subsequently it addresses the corrosion challenges faced by anode catalysts in seawater introducing several anti-corrosion strategies to enhance anode stability including substrate treatments such as sulfidation phosphidation selenidation and LDH (layered double hydroxide) anion intercalation. Additionally this study explores the role of regulating the electrode surface microenvironment and forming unique coordination environments for active atoms to enhance seawater electrolysis performance. Regulating the surface microenvironment provides a novel approach to mitigating seawater corrosion. Contrary to the traditional understanding that chloride ions accelerate anode corrosion certain catalysts benefit from the unique coordination environment of chloride ions on the catalyst surface potentially enhancing oxygen evolution reaction (OER) performance. Lastly this study presents the latest advancements in the industrialization of seawater electrolysis including the in situ electrolysis of undiluted seawater and the implementation of three-chamber dual anion membranes coupled with circulating electrolyte systems. The prospects of seawater electrolysis are also explored.
Greenhouse Gas Reduction Potential and Economics of Green Hydrogen via Water Electrolysis: A Systematic Review of Value-Chain-Wide Decarbonization
May 2024
Publication
Green hydrogen generated via water electrolysis has become an essential energy carrier for achieving carbon neutrality globally because of its versatility in renewable energy consumption and decarbonization applications in hard-to-abate sectors; however there is a lack of systematic analyses of its abatement potential and economics as an alternative to traditional technological decarbonization pathways. Based on bibliometric analysis and systematic evaluation methods this study characterizes and analyzes the literature on the Web of Science from 1996 to 2023 identifying research hotspots methodological models and research trends in green hydrogen for mitigating climate change across total value chain systems. Our review shows that this research theme has entered a rapid development phase since 2016 with developed countries possessing more scientific results and closer partnerships. Difficult-to-abate sectoral applications and cleaner production are the most famous value chain links and research hotspots focus on three major influencing factors: the environment; techno-economics; and energy. Green hydrogen applications which include carbon avoidance and embedding to realize carbon recycling have considerable carbon reduction potential; however uncertainty limits the influence of carbon reduction cost assessment indicators based on financial analysis methods for policy guidance. The abatement costs in the decarbonization sector vary widely across value chains electricity sources baseline scenarios technology mixes and time scenarios. This review shows that thematic research trends are focused on improving and optimizing solutions to uncertainties as well as studying multisectoral synergies and the application of abatement assessment metrics.
An Overview of Different Water Electrolyzer Types for Hydrogen Production
Oct 2024
Publication
While fossil fuels continue to be used and to increase air pollution across the world hydrogen gas has been proposed as an alternative energy source and a carrier for the future by scientists. Water electrolysis is a renewable and sustainable chemical energy production method among other hydrogen production methods. Hydrogen production via water electrolysis is a popular and expensive method that meets the high energy requirements of most industrial electrolyzers. Scientists are investigating how to reduce the price of water electrolytes with different methods and materials. The electrolysis structure equations and thermodynamics are first explored in this paper. Water electrolysis systems are mainly classified as high- and low-temperature electrolysis systems. Alkaline PEM-type and solid oxide electrolyzers are well known today. These electrolyzer materials for electrode types electrolyte solutions and membrane systems are investigated in this research. This research aims to shed light on the water electrolysis process and materials developments.
Ignore Variability, Overestimate Hydrogen Production - Quantifying the Effects of Electrolyzer Efficiency Curves on Hydrogen Producton from Renewable Energy Sources
May 2024
Publication
This study investigates the impact of including (or neglecting) the variable efficiency of hydrogen electrolyzers as a function of operating power in the modelling of green hydrogen produced from variable renewable energy sources. Results show that neglecting the variable electrolyzer efficiency as is commonly done in studies of green hydrogen leads to significant overestimation of hydrogen production in the range of 5–24%. The effects of the time resolution used in models are also investigated as well as the impact of including the option for the electrolyzer to switch to stand-by mode instead of powering down and electrolyzer ramp rate constraints. Results indicate that these have a minor effect on overall hydrogen production with the use of hour resolution data leading to overestimation in the range of 0.2–2% relative to using 5-min data. This study used data from three solar farms and three wind in Australia from which it is observed that wind farms produced 55% more hydrogen than the solar farms. The results in this study highlight the critical importance of including the variable efficiency of electrolyzers in the modelling of green hydrogen production. As this industry scales continuing to neglect this effect would lead to the overestimation of hydrogen production by tens of megatonnes.
Hydrogen from Waste Gasification
Feb 2024
Publication
Hydrogen is a versatile energy vector for a plethora of applications; nevertheless its production from waste/residues is often overlooked. Gasification and subsequent conversion of the raw synthesis gas to hydrogen are an attractive alternative to produce renewable hydrogen. In this paper recent developments in R&D on waste gasification (municipal solid waste tires plastic waste) are summarised and an overview about suitable gasification processes is given. A literature survey indicated that a broad span of hydrogen relates to productivity depending on the feedstock ranging from 15 to 300 g H2/kg of feedstock. Suitable gas treatment (upgrading and separation) is also covered presenting both direct and indirect (chemical looping) concepts. Hydrogen production via gasification offers a high productivity potential. However regulations like frame conditions or subsidies are necessary to bring the technology into the market.
Stable Electrolytic Hydrogen Production Using Renewable Energy
Oct 2024
Publication
The inherent intermittency of upstream solar and wind power can result in fluctuating electrolytic hydrogen production which is incompatible with the feedstock requirements of many downstream hydrogen storage and utilisation applications. Suitable backup power or storage (hydrogen or energy) strategies are thus needed in overall system design. This work conducts technoeconomic modelling to design electrolytic production systems featuring stable hydrogen output for various locations across Australia based on hourly weather data and determines the levelised cost of hydrogen (LCOH) emissions intensities and annual electrolyser usage factors. A stable truly green hydrogen supply is consistently achieved by imposing annual usage factor requirements on the system which forces the system modules (i.e. solar wind electrolyser and hydrogen storage) to be oversized in order to achieve the desired usage factor. Whilst the resultant system designs are however very location-specific a design that ensures a 100% usage factor costs approximately 22% more on average than a system design which is optimised for cost alone.
No more items...