Production & Supply Chain
Business Models for Low Carbon Hydrogen Production: A Report for BEIS
Aug 2020
Publication
Low carbon hydrogen could have a significant role to play in meeting the UK’s Net Zero target: the Committee on Climate Change (CCC) estimates that up to 270TWh of low carbon hydrogen could be needed in its ‘Further Ambition’ scenario. However at present there is no large-scale production of low carbon hydrogen in the UK not least as it is more costly than most high carbon alternatives. For hydrogen to be the viable option envisaged by the CCC projects may need to be deployed from the 2020s.<br/>BEIS has commissioned Frontier Economics to develop business models to support low carbon hydrogen production. This report builds on the earlier Carbon Capture Usage and Storage (CCUS) business models consultation2 and develops business models for BEIS to consider further. This report is a milestone in BEIS’ longer term process of developing hydrogen business models. It forms a part of BEIS’ wider research into a range of decarbonisation options across the economy.<br/>Further analysis will be required before a final decision is made.
Methane Pyrolysis in a Molten Gallium Bubble Column Reactor for Sustainable Hydrogen Production: Proof of Concept & Techno-economic Assessment
Dec 2020
Publication
Nowadays nearly 50% of the hydrogen produced worldwide comes from Steam Methane Reforming (SMR) at an environmental burden of 10.5 tCO2 eq/tH2 accelerating the consequences of global warming. One way to produce clean hydrogen is via methane pyrolysis using melts of metals and salts. Compared to SMR significant less CO2 is produced due to conversion of methane into hydrogen and carbon making this route more sustainable to generate hydrogen. Hydrogen is produced with high purity and solid carbon is segregated and deposited on the molten bath. Carbon may be sold as valuable co-product making industrial scale promising. In this work methane pyrolysis was performed in a quartz bubble column using molten gallium as heat transfer agent and catalyst. A maximum conversion of 91% was achieved at 1119 °C and ambient pressure with a residence time of the bubbles in the liquid of 0.5 s. Based on in-depth analysis of the carbon it can be characterized as carbon black. Techno-economic and sensitivity analyses of the industrial concept were done for different scenarios. The results showed that if co-product carbon is saleable and a CO2 tax of 50 euro per tonne is imposed to the processes the molten metal technology can be competitive with SMR.
Thermal Efficiency of On-site, Small-scale Hydrogen Production Technologies using Liquid Hydrocarbon Fuels in Comparison to Electrolysis a Case Study in Norway
Oct 2018
Publication
The main goal of this study was to assess the energy efficiency of a small-scale on-site hydrogen production and dispensing plant for transport applications. The selected location was the city of Narvik in northern Norway where the hydrogen demand is expected to be 100 kg/day. The investigated technologies for on-site hydrogen generation starting from common liquid fossil fuels such as heavy naphtha and diesel were based on steam reforming and partial oxidation. Water electrolysis derived by renewable energy was also included in the comparison. The overall thermal efficiency of the hydrogen station was computed including compression and miscellaneous power consumption.
Hydrogen Production by PEM Water Electrolysis – A Review
Mar 2019
Publication
Hydrogen is the most efficient energy carrier. Hydrogen can be obtained from different sources of raw materials including water. Among many hydrogen production methods eco-friendly and high purity of hydrogen can be obtained by water electrolysis. However In terms of sustainability and environmental impact PEM water electrolysis was considered as most promising techniques for high pure efficient hydrogen production from renewable energy sources and emits only oxygen as byproduct without any carbon emissions. Moreover the produced hydrogen (H2) and oxygen (O2) directly used for fuel cell and industrial applications. However overall water splitting resulting in only 4% of global industrial hydrogen being produced by electrolysis of water mainly due to the economic issues. Nowadays increased the desire production of green hydrogen has increased the interest on PEM water electrolysis. Thus the considerable research has been completed recently in the development of cost effective electrocatalysts for PEM water electrolysis. In this present review we discussed about the recent developments in the PEM water electrolysis including high performance low cost HER and OER electrocatalysts and their challenges new and old related to electrocatalysts and PEM cell components also addressed. This review will contribute further research improvements and a road map in order to support in developing the PEM water electrolyser as a commercially feasible hydrogen production purpose.
Removing the Bottleneck on Wind Power Potential to Create Liquid Fuels from Locally Available Biomass
Jun 2021
Publication
In order to reduce global greenhouse gas emissions renewable energy technologies such as wind power and solar photovoltaic power systems have recently become more widespread. However Japan as a nation faces high reliance on imported fossil fuels for electricity generation despite having great potential for further renewable energy development. The focus of this study examines untapped geographical locations in Japan’s northern most prefecture Hokkaido that possess large wind power potential. The possibility of exploiting this potential for the purpose of producing green hydrogen is explored. In particular its integration with a year-round conversion of Kraft lignin into bio-oil from nearby paper pulp mills through a near critical water depolymerization process is examined. The proposed bio-oil and aromatic chemical production as well as the process’ economics are calculated based upon the total available Kraft lignin in Hokkaido including the magnitude of wind power capacity that would be required for producing the necessary hydrogen for such a large-scale process. Green hydrogen integration with other processes in Japan and in other regions is also discussed. Finally the potential benefits and challenges are outlined from an energy policy point-of-view.
Boosting Photocatalytic Hydrogen Production from Water by Photothermally Induced Biphase Systems
Feb 2021
Publication
Solar-driven hydrogen production from water using particulate photocatalysts is considered the most economical and effective approach to produce hydrogen fuel with little environmental concern. However the efficiency of hydrogen production from water in particulate photocatalysis systems is still low. Here we propose an efficient biphase photocatalytic system composed of integrated photothermal–photocatalytic materials that use charred wood substrates to convert liquid water to water steam simultaneously splitting hydrogen under light illumination without additional energy. The photothermal–photocatalytic system exhibits biphase interfaces of photothermally-generated steam/photocatalyst/hydrogen which significantly reduce the interface barrier and drastically lower the transport resistance of the hydrogen gas by nearly two orders of magnitude. In this work an impressive hydrogen production rate up to 220.74 μmol h−1 cm−2 in the particulate photocatalytic systems has been achieved based on the wood/CoO system demonstrating that the photothermal–photocatalytic biphase system is cost-effective and greatly advantageous for practical applications.
Production of Advanced Fuels Through Integration of Biological, Thermo-Chemical and Power to Gas Technologies in a Circular Cascading Bio-Based System
Sep 2020
Publication
In the transition to a climate neutral future the transportation sector needs to be sustainably decarbonized. Producing advanced fuels (such as biomethane) and bio-based valorised products (such as pyrochar) may offer a solution to significantly reduce greenhouse gas (GHG) emissions associated with energy and agricultural circular economy systems. Biological and thermochemical bioenergy technologies together with power to gas (P2G) systems can generate green renewable gas which is essential to reduce the GHG footprint of industry. However each technology faces challenges with respect to sustainability and conversion efficiency. Here this study identifies an optimal pathway leading to a sustainable bioenergy system where the carbon released in the fuel is offset by the GHG savings of the circular bio-based system. It provides a state-of-the-art review of individual technologies and proposes a bespoke circular cascading bio-based system with anaerobic digestion as the key platform integrating electro-fuels via P2G systems and value-added pyrochar via pyrolysis of solid digestate. The mass and energy analysis suggests that a reduction of 11% in digestate mass flow with the production of pyrochar bio-oil and syngas and an increase of 70% in biomethane production with the utilization of curtailed or constrained electricity can be achieved in the proposed bio-based system enabling a 70% increase in net energy output as compared with a conventional biomethane system. However the carbon footprint of the electricity from which the hydrogen is sourced is shown to be a critical parameter in assessing the GHG balance of the bespoke system.
Hydrogen Production from Offshore Wind Parks: Current Situation and Future Perspectives
Jun 2021
Publication
With the increase in renewable energy connected to the grid new challenges arise due to its variable supply of power. Therefore it is crucial to develop new methods of storing energy. Hydrogen can fulfil the role of energy storage and even act as an energy carrier since it has a much higher energetic density than batteries and can be easily stored. Considering that the offshore wind sector is facing significant growth and technical advances hydrogen has the potential to be combined with offshore wind energy to aid in overcoming disadvantages such as the high installation cost of electrical transmission systems and transmission losses. This paper aims to outline and discuss the main features of the integration of hydrogen solutions in offshore wind power and to offer a literature review of the current state of hydrogen production from offshore wind. The paper provides a summary of the technologies involved in hydrogen production along with an analysis of two possible hydrogen producing systems from offshore wind energy. The analysis covers the system components including hydrogen storage the system configuration (i.e. offshore vs. onshore electrolyzer) and the potential uses of hydrogen e.g. Power to Mobility Power to Power and Power to Gas.
The Merit and the Context of Hydrogen Production from Water and Its Effect on Global CO2 Emission
Feb 2022
Publication
For a green economy to be possible in the near future hydrogen production from water is a sought-after alternative to fossil fuels. It is however important to put things into context with respect to global CO2 emission and the role of hydrogen in curbing it. The present world annual production of hydrogen is about 70 million metric tons of which almost 50% is used to make ammonia NH3 (that is mostly used for fertilizers) and about 15% is used for other chemicals [1]. The hydrogen produced worldwide is largely made by steam CH4 reforming (SMR) which is one of the most energy-intensive processes in the chemical industry [2]. It releases based on reaction stoichiometry 5.5 kg of CO2 per 1 kg of H2 (CH4+ 2 H2O → CO2 + 4 H2). When the process itself is taken into account in addition the production [3] becomes about 9 kg of CO2 per kg of H2 and this ratio can be as high as 12 [4]. This results in the production of about one billion tons/year of CO2. The world annual CO2 emission from fossil fuels is however much larger: it is about 36 billion tons of which roughly 25% is emitted while generating electricity and heat 20% due to transport activity and 20% from other industrial processes. Because of the link between global warming and CO2 emissions there is an increasing move towards finding alternative approaches for energy vectors and their applications.
Progress in Biofuel Production from Gasification
May 2017
Publication
Biofuels from biomass gasification are reviewed here and demonstrated to be an attractive option. Recent progress in gasification techniques and key generation pathways for biofuels production process design and integration and socio-environmental impacts of biofuel generation are discussed with the goal of investigating gasification-to-biofuels’ credentials as a sustainable and eco-friendly technology. The synthesis of important biofuels such as bio-methanol bio-ethanol and higher alcohols bio-dimethyl ether Fischer Tropsch fuels bio-methane bio-hydrogen and algae-based fuels is reviewed together with recent technologies catalysts and reactors. Significant thermodynamic studies for each biofuel are also examined. Syngas cleaning is demonstrated to be a critical issue for biofuel production and innovative pathways such as those employed by Choren Industrietechnik Germany and BioMCN the Netherlands are shown to allow efficient methanol generation. The conversion of syngas to FT transportation fuels such as gasoline and diesel over Co or Fe catalysts is reviewed and demonstrated to be a promising option for the future of biofuels. Bio-methane has emerged as a lucrative alternative for conventional transportation fuel with all the advantages of natural gas including a dense distribution trade and supply network. Routes to produce H2 are discussed though critical issues such as storage expensive production routes with low efficiencies remain. Algae-based fuels are in the research and development stage but are shown to have immense potential to become commercially important because of their capability to fix large amounts of CO2 to rapidly grow in many environments and versatile end uses. However suitable process configurations resulting in optimal plant designs are crucial so detailed process integration is a powerful tool to optimize current and develop new processes. LCA and ethical issues are also discussed in brief. It is clear that the use of food crops as opposed to food wastes represents an area fraught with challenges which must be resolved on a case by case basis.
Experimental Challenges in Studying Hydrogen Absorption in Ultrasmall Metal Nanoparticles
Jun 2016
Publication
Recent advances on synthesis characterization and hydrogen absorption properties of ultrasmall metal nanoparticles (defined here as objects with average size ≤3 nm) are briefly reviewed in the first part of this work. The experimental challenges encountered in performing accurate measurements of hydrogen absorption in Mg- and noble metal-based ultrasmall nanoparticles are addressed. The second part of this work reports original results obtained for ultrasmall bulk-immiscible Pd–Rh nanoparticles. Carbon-supported Pd–Rh nanoalloys in the whole binary chemical composition range have been successfully prepared by liquid impregnation method followed by reduction at 300°C. EXAFS investigations suggested that the local structure of these nanoalloys is partially segregated into Rh-rich core and Pd-rich surface coexisting within the same nanoparticles. Downsizing to ultrasmall dimensions completely suppresses the hydride formation in Pd-rich nanoalloys at ambient conditions contrary to bulk and larger nanosized (5–6 nm) counterparts. The ultrasmall Pd90Rh10 nanoalloy can absorb hydrogen-forming solid solutions under these conditions as suggested by in situ X-ray diffraction (XRD). Apart from this composition common laboratory techniques such as in situ XRD DSC and PCI failed to clarify the hydrogen interaction mechanism: either adsorption on developed surfaces or both adsorption and absorption with formation of solid solutions. Concluding insights were brought by in situ EXAFS experiments at synchrotron: ultrasmall Pd75Rh25 and Pd50Rh50 nanoalloys absorb hydrogen-forming solid solutions at ambient conditions. Moreover the hydrogen solubility in these solid solutions is higher with increasing Pd content and this trend can be understood in terms of hydrogen preferential occupation in the Pd-rich regions as suggested by in situ EXAFS. The Rh-rich nanoalloys (Pd25Rh75 and Pd10Rh90) only adsorb hydrogen on the developed surface of ultrasmall nanoparticles. In summary in situ characterization techniques carried out at large-scale facilities are unique and powerful tools for in-depth investigation of hydrogen interaction with ultrasmall nanoparticles at local level.
Synthesis and Characterisation of Platinum-cobalt-manganese Ternary Alloy Catalysts Supported on Carbon Nanofibers: An Alternative Catalyst for Hydrogen Evolution Reaction
Mar 2020
Publication
A systematic method for obtaining a novel electrode structure based on PtCoMn ternary alloy catalyst supported on graphitic carbon nanofibers (CNF) for hydrogen evolution reaction (HER) in acidic media is proposed. Ternary alloy nanoparticles (Co0.6Mn0.4 Pt) with a mean crystallite diameter under 10 nm were electrodeposited onto a graphitic support material using a two-step pulsed deposition technique. Initially a surface functionalisation of the carbon nanofibers is performed with the aid of oxygen plasma. Subsequently a short galvanostatic pulse electrodeposition technique is applied. It has been demonstrated that if pulsing current is employed compositionally controlled PtCoMn catalysts can be achieved. Variations of metal concentration ratios in the electrolyte and main deposition parameters such as current density and pulse shape led to electrodes with relevant catalytic activity towards HER. The samples were further characterised using several physico-chemical methods to reveal their morphology structure chemical and electrochemical properties. X-ray diffraction confirms the PtCoMn alloy formation on the graphitic support and energy dispersive X-ray spectroscopy highlights the presence of the three metallic components from the alloy structure. The preliminary tests regarding the electrocatalytic activity of the developed electrodes display promising results compared to commercial Pt/C catalysts. The PtCoMn/CNF electrode exhibits a decrease in hydrogen evolution overpotential of about 250 mV at 40 mA cm−2 in acidic solution (0.5 M H2SO4) when compared to similar platinum based electrodes (Pt/CNF) and a Tafel slope of around 120 mV dec−1 indicating that HER takes place under the Volmer-Heyrovsky mechanismm
A Review of the CFD Modeling of Hydrogen Production in Catalytic Steam Reforming Reactors
Dec 2022
Publication
Global demand for alternative renewable energy sources is increasing due to the consumption of fossil fuels and the increase in greenhouse gas emissions. Hydrogen (H2 ) from biomass gasification is a green energy segment among the alternative options as it is environmentally friendly renewable and sustainable. Accordingly researchers focus on conducting experiments and modeling the reforming reactions in conventional and membrane reactors. The construction of computational fluid dynamics (CFD) models is an essential tool used by researchers to study the performance of reforming and membrane reactors for hydrogen production and the effect of operating parameters on the methane stream improving processes for reforming untreated biogas in a catalyst-fixed bed and membrane reactors. This review article aims to provide a good CFD model overview of recent progress in catalyzing hydrogen production through various reactors sustainable steam reforming systems and carbon dioxide utilization. This article discusses some of the issues challenges and conceivable arrangements to aid the efficient generation of hydrogen from steam reforming catalytic reactions and membrane reactors of bioproducts and fossil fuels.
An Autonomous Device for Solar Hydrogen Production from Sea Water
Feb 2022
Publication
Hydrogen production from water electrolysis is one of the most promising approaches for the production of green H2 a fundamental asset for the decarbonization of the energy cycle and industrial processes. Seawater is the most abundant water source on Earth and it should be the feedstock for these new technologies. However commercial electrolyzers still need ultrapure water. The debate over the advantages and disadvantages of direct sea water electrolysis when compared with the implementation of a distillation/purification process before the electrolysis stage is building in the relevant research. However this debate will remain open for some time essentially because there are no seawater electrolyser technologies with which to compare the modular approach. In this study we attempted to build and validate an autonomous sea water electrolyzer able to produce high-purity green hydrogen (>90%) from seawater. We were able to solve most of the problems that natural seawater electrolyses imposes (high corrosion impurities etc.) with decisions based on simplicity and sustainability and those issues that are yet to be overcome were rationally discussed in view of future electrolyzer designs. Even though the performance we achieved may still be far from industrial standards our results demonstrate that direct seawater electrolysis with a solar-to-hydrogen efficiency of ≈7% can be achieved with common low-cost materials and affordable fabrication methods.
Direct Route from Ethanol to Pure Hydrogen through Autothermal Reforming in a Membrane Reactor: Experimental Demonstration, Reactor Modelling and Design
Nov 2020
Publication
This work reports the integration of thin (~3e4 mm thick) Pd-based membranes for H2 separation in a fluidized bed catalytic reactor for ethanol auto-thermal reforming. The performance of a fluidized bed membrane reactor has been investigated from an experimental and numerical point of view. The demonstration of the technology has been carried out over 50 h under reactive conditions using 5 thin Pd-based alumina-supported membranes and a 3 wt%Pt-10 wt%Ni catalyst deposited on a mixed CeO2/SiO2 support. The results have confirmed the feasibility of the concept in particular the capacity to reach a hydrogen recovery factor up to 70% while the operation at different fluidization regimes oxygen-to-ethanol and steam-to-ethanol ratios feed pressures and reactor temperatures have been studied. The most critical part of the system is the sealing of the membranes where most of the gas leakage was detected. A fluidized bed membrane reactor model for ethanol reforming has been developed and validated with the obtained experimental results. The model has been subsequently used to design a small reactor unit for domestic use showing that 0.45 m2 membrane area is needed to produce the amount of H2 required for a 5 kWe PEM fuel-cell based micro-CHP system.
Evaluation of Sorbents for High Temperature Removal of Tars, Hydrogen Sulphide, Hydrogen Chloride and Ammonia from Biomass-derived Syngas by Using Aspen Plus
Jan 2020
Publication
Biomass gasification is a promising technology to produce secondary fuels or heat and power offering considerable advantages over fossil fuels. An important aspect in the usage of producer gas is the removal of harmful contaminants from the raw syngas. Thus the object of this study is the development of a simulation model for a gasifier including gas clean-up for which a fluidized-bed gasifier for biomass-derived syngas production was considered based on a quasi-equilibrium approach through Gibbs free energy minimisation and including an innovative hot gas cleaning constituted by a combination of catalyst sorbents inside the gasification reactor catalysts in the freeboard and subsequent sorbent reactors by using Aspen Plus software. The gas cleaning chain simulates the raw syngas clean-up for several organic and inorganic contaminants i.e. toluene benzene naphthalene hydrogen sulphide hydrogen chloride and ammonia. The tar and inorganic contaminants final values achieved are under 1 g/Nm3 and 1 ppm respectively.
Energy Technology Perspectives 2020- Special Report on Carbon Capture Utilisation and Storage
Sep 2020
Publication
Energy Technology Perspectives 2020 is a major new IEA publication focused on the technology needs and opportunities for reaching international climate and sustainable energy goals. This flagship report offers vital analysis and advice on the clean energy technologies the world needs to meet net-zero emissions objectives.
The report’s comprehensive analysis maps out the technologies needed to tackle emissions in all parts of the energy sector including areas where technology progress is still lacking such as long-distance transport and heavy industries. It shows the amount of emissions reductions that are required from electrification hydrogen bioenergy and carbon capture utilisation and storage. It also provides an assessment of emissions from existing infrastructure and what can be done to address them.
Link to Document on IEA website
The report’s comprehensive analysis maps out the technologies needed to tackle emissions in all parts of the energy sector including areas where technology progress is still lacking such as long-distance transport and heavy industries. It shows the amount of emissions reductions that are required from electrification hydrogen bioenergy and carbon capture utilisation and storage. It also provides an assessment of emissions from existing infrastructure and what can be done to address them.
Link to Document on IEA website
Sustainable Hydrogen Production: A Role for Fusion
Apr 2007
Publication
This Meeting Report summarises the findings of a two-day workshop in April 2007 at the Culham Science Centre and Worcester College Oxford which explored the potential for large-scale Hydrogen production through methods other than electrolysis.<br/>Operating at the cusp of research and policy-making the UK Energy Research Centre's mission is to be the UK's pre-eminent centre of research and source of authoritative information and leadership on sustainable energy systems. The Centre takes a whole systems approach to energy research incorporating economics engineering and the physical environmental and social sciences while developing and maintaining the means to enable cohesive research in energy. A key supporting function of UKERC is the Meeting Place based in Oxford which aims to bring together members of the UK energy community and overseas experts from different disciplines to learn identify problems develop solutions and further the energy debate.
Exploring the Capability of Mayenite (12CaO·7Al2O3) as Hydrogen Storage Material
Mar 2021
Publication
We utilized nanoporous mayenite (12CaO·7Al2O3) a cost-effective material in the hydride state (H−) to explore the possibility of its use for hydrogen storage and transportation. Hydrogen desorption occurs by a simple reaction of mayenite with water and the nanocage structure transforms into a calcium aluminate hydrate. This reaction enables easy desorption of H− ions trapped in the structure which could allow the use of this material in future portable applications. Additionally this material is 100% recyclable because the cage structure can be recovered by heat treatment after hydrogen desorption. The presence of hydrogen molecules as H− ions was confirmed by 1H-NMR gas chromatography and neutron diffraction analyses. We confirmed the hydrogen state stability inside the mayenite cage by the first-principles calculations to understand the adsorption mechanism and storage capacity and to provide a key for the use of mayenite as a portable hydrogen storage material. Further we succeeded in introducing H− directly from OH− by a simple process compared with previous studies that used long treatment durations and required careful control of humidity and oxygen gas to form O2 species before the introduction of H−.
The BioSCWG Project: Understanding the Trade-Offs in the Process and Thermal Design of Hydrogen and Synthetic Natural Gas Production
Oct 2016
Publication
This article presents a summary of the main findings from a collaborative research project between Aalto University in Finland and partner universities. A comparative process synthesis modelling and thermal assessment was conducted for the production of Bio-synthetic natural gas (SNG) and hydrogen from supercritical water refining of a lipid extracted algae feedstock integrated with onsite heat and power generation. The developed reactor models for product gas composition yield and thermal demand were validated and showed conformity with reported experimental results and the balance of plant units were designed based on established technologies or state-of-the-art pilot operations. The poly-generative cases illustrated the thermo-chemical constraints and design trade-offs presented by key process parameters such as plant organic throughput supercritical water refining temperature nature of desirable coproducts downstream indirect production and heat recovery scenarios. The evaluated cases favoring hydrogen production at 5 wt. % solid content and 600 ◦C conversion temperature allowed higher gross syngas and CHP production. However mainly due to the higher utility demands the net syngas production remained lower compared to the cases favoring BioSNG production. The latter case at 450 ◦C reactor temperature 18 wt. % solid content and presence of downstream indirect production recorded 66.5% 66.2% and 57.2% energetic fuel-equivalent and exergetic efficiencies respectively
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