Production & Supply Chain
High‑Entropy Amorphous Catalysts for Water Electrolysis: A New Frontier
Sep 2025
Publication
High‐entropy amorphous catalysts (HEACs) integrate multielement synergy with structural disorder making them promising candidates for water splitting. Their distinctive features—including flexible coordination environments tunable electronic structures abundant unsaturated active sites and dynamic structural reassembly—collectively enhance electrochemical activity and durability under operating conditions. This review summarizes recent advances in HEACs for hydrogen evolution oxygen evolution and overall water splitting highlighting their disorder-driven advantages over crystalline counterparts. Catalytic performance benchmarks are presented and mechanistic insights are discussed focusing on how multimetallic synergy amorphization effect and in‐situ reconstruction cooperatively regulate reaction pathways. These insights provide guidance for the rational design of next‐generation amorphous high‐entropy electrocatalysts with improved efficiency and durability.
Decarbonised H2 Recovery and CO2 Capture Using a Cost-effective Membrane Plant: A Step Towards Energy Transition
Oct 2025
Publication
Separation of H2 from CO2 is crucial in industry since they are the products of water gas shift reaction. In addition the demand for pure H2 as well as the potential reuse of CO2 as reactant are increasing as a consequence of the transition from fossil fuels to decarbonization processes. In this scenario this work aims to propose a possible solution to get simultaneously pure H2 and CO2 meeting the world’s requirements in terms of reduction of CO2 emissions and transition to cleaner energy. A simulated plant combining Pd-based and SAPO-34 membrane modules is able to provide pure H2 with a final recovery higher than 97%. In addition the entire CO2 fed to SAPO-34 unit is recovered in the permeate stream with a concentration of 97.7%. A cost analysis shows that feed gas gives a higher contribution than compression heat exchange and membranes (e.g. 70 20 3 and 7% respectively). Net profit and net present value are positive within a specific feed gas price range (e.g. net profit up to 0.10 and 0.155 $/Nm3 depending on the labour cost set) showing that the process can be cost-effective and profitable. H2 purification cost ranges between 2.6 and 7.8 $/kg.
Hydrothermal Treatment of Kitchen Waste as a Strategy for Dark Fermentation Biohydrogen Production
Nov 2025
Publication
This study presents an innovative approach to the production of hydrogen from liquids following hydrothermal treatment of biowaste offering a potential solution for renewable energy generation and waste management. By combining biological and hydrothermal processes the efficiency of H2 production can be significantly improved contributing to a reduced carbon footprint and lower reliance on fossil fuels. The inoculum used was fermented sludge from a wastewater treatment plant which had been thermally pretreated to enhance microbial activity towards hydrogen production. Kitchen waste consisting mainly of plant-derived materials (vegetable matter) was used as a substrate. The process was conducted in batch 1-L bioreactors. The results showed that higher pretreatment temperatures (up to 180 ◦C) increased the hydrolysis of compounds and enhanced H2 production. However temperatures above 180 ◦C resulted in the formation of toxic compounds such as catechol and hydroquinone which inhibited H2 production. The highest hydrogen production was achieved at 180 ◦C (approximately 66 mL H2/gTVSKW). The standard Gompertz model was applied to describe the process kinetics and demonstrated an excellent fit with the experimental data (R2 = 0.99) confirming the model’s suitability for optimizing H2 production. This work highlights the potential of combining hydrothermal and biological processes to contribute to the development of sustainable energy systems within the circular economy.
Enhancing Green Hydrogen Forecasting with a Spatio-temporal Graph Convolutional Network Optimized by the Ninja Algorithm
Nov 2025
Publication
In light of increased international efforts to combat climate change sustainable infrastructure is shifting toward green hydrogen produced through renewable-powered electrolysis. Still it is challenging to forecast the production of green hydrogen because environmental and system factors are variable both in time and space. We introduce a new system that utilizes a Spatio-Temporal Graph Convolutional Network (STGCN) and a novel algorithm the Ninja Optimization Algorithm (NiOA) to address this issue. Using the framework binary NiOA performs feature selection while continuous NiOA optimizes both the model architecture and the number of variables in the data simultaneously. It is clear from the research that forecasting results have shown significant improvement. The STGCN model achieved an R2 of 0.8769 and an MSE of 0.00375 whereas the STGCN with NiOA reached an R2 of 0.9815 and an MSE of only 7.48 × 10−8. Due to these improvements adaptive metaheuristics show even greater promise in delivering more accurate forecasting and reduced computational requirements for addressing critical environmental issues. The suggested strategy can be followed repeatedly providing a solid framework for the effective modeling of renewable energy systems and making green hydrogen projects more dependable.
Assessing the Cost-effective Deployment and Operation of Water Electrolyzers in Global Net-zero CO2 Energy Systems
Nov 2025
Publication
This study investigates the cost-optimal capacity and operation of water electrolyzers in global net-zero CO2 energy systems. The production costs of hydrogen are largely determined by the electrolyzer capacity factor (i.e. full-load hours); therefore a global energy system model with an hourly temporal resolution was employed to consider the intermittency of variable renewable energy (VRE) and the dynamics of power system operations. Proton exchange membrane electrolysis is assumed in this study. The optimization results suggest three main findings. First water electrolysis is estimated to be a cost-effective option for achieving net-zero CO2 emissions. Under default technology assumptions the global installed capacity is projected to reach 2719 GW by 2050 with the majority of hydrogen consumed in the industry sector. Scaling up the supply chain is essential to realize this pathway. Second hydrogen and hydrogen-based fuels are economically competitive with negative emission technologies (NETs). A modest deployment of CO2 storage and NETs provides favorable conditions for water electrolysis deployment—and vice versa. Third flexible operation is critical to the widespread deployment of water electrolysis. In the default case the global weighted average capacity factor of electrolyzers is estimated at 37 % in 2050 to follow VRE output fluctuations. The results also indicate that limited operational flexibility may significantly hinder the cost-competitiveness of electrolyzer deployment.
Towards Sustainable Proton Exchange Membranes: Materials and Challenges for Water Electrolysis
Nov 2025
Publication
This article provides a comparative analysis of sustainable polymer membranes based on biopolymers and Nafion in the context of proton exchange membrane (PEM) for water electrolyzers. Nafion a perfluorinated polymer has been a standard choice for PEM applications due to its excellent proton conductivity and chemical stability. However the sustainability challenges associated with its production lifecycle and cost necessitate the exploration of alternative materials that may offer comparable performance while being environmentally friendly. The most promising alternative polymer for PEM electrolyzers appears to be cellulose with good thermal stability at 200 ◦C and a water absorption of 35% which is slightly higher compared to Nafion membranes with a water absorption value of around 30%. Sustainable PEMs also have much lower hydrogen permeability e.g. chitosan has been determined to have a permeability of 7 barrers while Nafion is characterized by a value of more than 100 barrers. The biggest drawbacks of sustainable membranes are proton conductivity and durability where Nafion membranes are still superior. This review also focuses on mechanical properties chemical resistance preparation methods and cost-effectiveness. Sustainable polymers show promising properties for supporting efficient hydrogen production especially in dynamic operating environments facilitated by renewable energy sources.
Surface Sulfonic-group Bonded Oxygen Evolution Catalyst for Proton Exchange Membrane Water Electrolysis
Nov 2025
Publication
Proton transport plays a crucial role in acidic oxygen evolution reaction process. Iridium oxide (IrOx) exhibits good stability yet its catalytic activity remains insufficient at high current density. Trace sulfonates introduced into electrocatalysts can enhance the proton transfer process; however their significant leaching compromises catalyst stability. Herein we report a sulfonic groups ( − SO3H) grafted catalyst Ir/IrOx ~ SO3H featuring covalent bonding between sulfonic groups and iridium oxide. The anchored sulfonic groups facilitate enhancing the proton transfer process and promote the formation of *OOH intermediates thereby accelerating the oxygen evolution reaction kinetics. A proton exchange membrane water electrolysis assembled with an Ir/IrOx ~ SO3H anode needs a cell voltage of only 1.75 V at 3.0 A cm−2 and stably operates over 1000 h without leaching of sulfonic groups outperforming a water electrolysis assembled with a commercial iridium oxide anode in activity. Moreover the elevated surface potential of catalyst particles alleviates their agglomeration which is benefit to the industrial membrane electrode preparation. The strong bonding strategy holds promise for advancing the development of sulfonates-grafted catalysts in energy conversion applications.
Life Cycle Assessment of Greenhouse Gas Emissions in Hydrogen Production via High-Calorific Mixed Waste Gasification
Nov 2025
Publication
This study evaluates the environmental sustainability of hydrogen production from highcalorific mixed waste gasification through a Gate-to-Gate (GtG) Life Cycle Assessment (LCA) based on operational data from a 2 TPD pilot plant. The Global Warming Potential (GWP) was calculated to be 9.80 kg CO2-eq per kg of H2 produced. A contribution analysis identified the primary environmental hotspots as external electricity consumption (37.0%) chelated iron production for syngas cleaning (19.5%) externally supplied oxygen 18.6%) and plant construction (12.3%). A comparative analysis contextualized within South Korea’s energy structure demonstrates this GWP is competitive with regionally contextualized Steam Methane Reforming (SMR) and lower than coal gasification. Furthermore a scenario analysis based on national energy policies reveals a clear pathway for GWP reduction. Aligning with the 2030 renewable energy target (20% RE share) reduces the GWP to 9.14 kg CO2-eq while a full transition to 100% wind power lowers it to 6.27 kg CO2-eq. These findings establish this Waste-to-Hydrogen (WtH) technology as a promising transitional solution that simultaneously valorizes problematic waste. This research provides a critical empirical benchmark for the technology’s commercialization and establishes an internationally transferable framework. It confirms that the technology’s ultimate environmental sustainability is intrinsically linked to the decarbonization of the local electricity grid.
Thermal Engineering of MoFeNiP Carbon Electrocatalysts for Efficient Hydrogen Evolution in Acidic and Alkaline Media
Nov 2025
Publication
Hydrogen has the potential to become a key component of the global economy by reducing reliance on fossil fuel imports enhancing energy independence and mitigating climate change. Its future role depends on factors such as availability cost competitiveness supportive legislation public–private collaboration and advancements in catalyst development for electrolyzers and fuel cells. In this study carbon-supported multimetallic MoFeNiP catalysts were developed as cost-effective platinum-free electrocatalysts for the hydrogen evolution reaction (HER) via polymer–metal gel precursors and subsequent pyrolysis at different temperatures. The catalysts were evaluated in both acidic (0.5 M H2SO4) and alkaline (1 M KOH) media revealing that C-MoFeNiP-1200 performed best in alkaline conditions while C-MoFeNiP-1000 showed superior activity in acidic media. Electrochemical analyses confirmed favorable kinetics efficient charge transfer and good long-term stability. These results demonstrate that tuning pyrolysis temperature allows precise control over catalyst structure surface properties and performance offering a sustainable and practical approach for designing efficient HER electrocatalysis.
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