Safety
3D Real Time Monitoring of H2 in FCV Applications
Sep 2019
Publication
In order to monitor a trace amount of Hydrogen in millisecond portable H2 sensor (Sx) was made by using mass spectrometer. The method of monitoring the hydrogen pulse of millisecond in exhaust gas is the increasing needed. Determining H2 concentration both inside and outside of the Fuel Cell Vehicle (FCV) for the optimized operations is becoming a critical issue. The exhaust gas of Fuel Cell Vehicle H2 consumption flushing and disposal around Fuel cell the real time monitoring of H2 in highly humid conditions is the problematic. To solve this issue the system volume of the sampling route was minimized with the heater and the dehumidifier to avoid condensation of water droplets. And also for an automatic calibration of H2 concentration the small cylinder of specific H2 concentration was mounted into the system.<br/>Our basic experiment started from a flow pattern analysis by monitoring H2 concentration in narrow tube. The flow patter analysis was carried out. When H2 gas was introduced in the N2 flow or air in the tube the highly concentrated H2 front phases were observed. This H2 sensor can provide the real time information of the hydrogen molecules and the clouds. The basic characterization of this sensor showed 0-100% H2 concentrations within milliseconds. Our observations showed the size of the high concentration phase of H2 and the low concentration phase after mixing process. The mixed and unmixed H2 unintended concentration of H2 cloud the high speed small cluster of H2 molecules in purged gas were explored by this system.
Performance Evaluation of Empirical Models for Vented Lean Hydrogen Explosions
Sep 2017
Publication
Explosion venting is a method commonly used to prevent or minimize damage to an enclosure caused by an accidental explosion. An estimate of the maximum overpressure generated though explosion is an important parameter in the design of the vents. Various engineering models (Bauwens et al. 2012 Molkov and Bragin 2015) and European (EN 14994 ) and USA standards (NFPA 68) are available to predict such overpressure. In this study their performance is evaluated using a number of published experiments. Comparison of pressure predictions from various models have also been carried out for the recent experiments conducted by GexCon using a 20 feet ISO container. The results show that the model of Bauwens et al. (2012) predicts well for hydrogen concentration between 16% and 21% and in the presence of obstacles. The model of Molkov et al. (2015) is found to work well for hydrogen concentrations between 10% and 30% without obstacles. In the presence of obstacles as no guidelines are given to set the coefficient for obstacles in the model it was necessary to tune the coefficient to match the experimental data. The predictions of the formulas in NFPA 68 show a large scatter across different tests. The current version of both EN 14994 and NFPA 68 are found to have very limited range of applicability and can hardly be used for vent sizing of hydrogen-air deflagrations. Overall the accuracy of all the engineering models was found to be limited. Some recommendations concerning their applicability will be given for vented lean-hydrogen explosion concentrations of interest to practical applications.
Hydrogen Wide Area Monitoring of LH2 Releases at HSE for the PRESLHY Project
Sep 2021
Publication
The characterization of liquid hydrogen (LH2) releases has been identified as an international research priority to facilitate the safe use of hydrogen as an energy carrier. Empirical field measurements such as those afforded by Hydrogen Wide Area Monitoring can elucidate the behavior of LH2 releases which can then be used to support and validate dispersion models. Hydrogen Wide Area Monitoring can be defined as the quantitative three-dimensional spatial and temporal profiling of planned or unintentional hydrogen releases. The NREL Sensor Laboratory developed a Hydrogen Wide Area Monitor (HyWAM) based upon a distributed array of hydrogen sensors. The NREL Sensor Laboratory and the Health and Safety Executive (HSE) formally committed to collaborate on profiling GH2 and LH2 releases which allowed for the integration of the NREL HyWAM into the HSE LH2 release behavior investigation supported by the FCH JU Prenormative Research for the Safe Use of Liquid Hydrogen (PRESLHY) program. A HyWAM system was deployed consisting of 32 hydrogen measurement points and co-located temperature sensors distributed downstream of the LH2 release apparatus developed by HSE. In addition the HyWAM deployment was supported by proximal wind and weather monitors. In a separate presentation at this conference “HSE Experimental Summary for the Characterisation Dispersion and Electrostatic Hazards of LH2 for the PRESLHY Project” HSE researchers summarize the experimental apparatus and protocols utilized in the HSE LH2 releases that were performed under the auspices of PRESLHY. As a supplement to the HSE presentation this presentation will focus on the spatial and temporal behavior LH2 releases as measured by the NREL HyWAM. Correlations to ambient conditions such as wind speed and direction plume temperature and hydrogen concentrations will be discussed in addition to the design and performance of the NREL HyWAM and its potential for improving hydrogen facility safety.
Experimental Study and Model Predictions on Helium Release in an Enclosure with Single or Multiple Vents
Sep 2021
Publication
This paper presents experiments performed at Canadian Nuclear Laboratories (CNL) to examine the dispersion behaviour of helium in a polycarbonate enclosure that was representative of a residential parking garage. The purpose was to gain a better understanding of the effect of buoyancy- or winddriven natural ventilation on hydrogen dispersion behaviour. Although hydrogen dispersion studies have been reported extensively in the literature gaps still exist in predictive methods for hazard analysis. Helium a simulant for hydrogen was injected near the centre of the floor with a flow rate ranging from 5 to 75 standard litres per minute through an upward-facing nozzle resulting in an injection Richardson number ranging between 10-1 and 102. The location of the nozzle varied from the bottom of the enclosure to near the ceiling to examine the impact of the nozzle elevation on the development of a stratified layer in the upper region of the enclosure. When the injection nozzle was placed at a sufficiently low elevation the vertical helium profile always consisted of a homogenous layer at the top overlaying a stratified layer at the bottom. To simulate outdoor environmental conditions a fan was placed in front of each vent to examine the effect of opposing or assisting wind on the dispersion. The helium transients in the uniform layer predicted with analytical models were in good agreement with the measured transients for the tests with injection at lower elevations or with no wind. Model improvements are required for adequately predicting transients with significantly stratified profiles or with wind.
Experimental Investigations Relevant for Hydrogen and Fission Product Issues Raised by the Fukushima Accident
Jan 2015
Publication
The accident at Japan's Fukushima Daiichi nuclear power plant in March 2011 caused by an earthquake and a subsequent tsunami resulted in a failure of the power systems that are needed to cool the reactors at the plant. The accident progression in the absence of heat removal systems caused Units 1-3 to undergo fuel melting. Containment pressurization and hydrogen explosions ultimately resulted in the escape of radioactivity from reactor containments into the atmosphere and ocean. Problems in containment venting operation leakage from primary containment boundary to the reactor building improper functioning of standby gas treatment system (SGTS) unmitigated hydrogen accumulation in the reactor building were identified as some of the reasons those added-up in the severity of the accident. The Fukushima accident not only initiated worldwide demand for installation of adequate control and mitigation measures to minimize the potential source term to the environment but also advocated assessment of the existing mitigation systems performance behavior under a wide range of postulated accident scenarios. The uncertainty in estimating the released fraction of the radionuclides due to the Fukushima accident also underlined the need for comprehensive understanding of fission product behavior as a function of the thermal hydraulic conditions and the type of gaseous aqueous and solid materials available for interaction e.g. gas components decontamination paint aerosols and water pools. In the light of the Fukushima accident additional experimental needs identified for hydrogen and fission product issues need to be investigated in an integrated and optimized way. Additionally as more and more passive safety systems such as passive autocatalytic recombiners and filtered containment venting systems are being retrofitted in current reactors and also planned for future reactors identified hydrogen and fission product issues will need to be coupled with the operation of passive safety systems in phenomena oriented and coupled effects experiments. In the present paper potential hydrogen and fission product issues raised by the Fukushima accident are discussed. The discussion focuses on hydrogen and fission product behavior inside nuclear power plant containments under severe accident conditions. The relevant experimental investigations conducted in the technical scale containment THAI (thermal hydraulics hydrogen aerosols and iodine) test facility (9.2 m high 3.2 m in diameter and 60 m3 volume) are discussed in the light of the Fukushima accident.
Effects of the Injector Direction on the Temperature Distribution During Filling of Hydrogen Tanks
Sep 2017
Publication
The development of the temperature field in hydrogen tanks during the filling process has been investigated with Computational Fluid Dynamics (CFD). Measurements from experiments undertaken at the JRC GasTef facility have been used to develop and validate the CFD modelling strategy; by means of the CFD calculations the effect of the injector direction on the temperature distribution has been analysed. It has been found that the dynamics of the temperature field including the development of potentially detrimental phenomena like thermal stratification and temperature inhomogeneity e.g. hot spots can be significantly affected by the injector orientation.
Development of a Realistic Hydrogen Flammable Atmosphere Inside a 4-m3 Enclosure
Sep 2017
Publication
To define a strategy of mitigation for containerized hydrogen systems (fuel cells for example) against explosion the main characteristics of flammable atmosphere (size concentration turbulence…) shall be well-known. This article presents an experimental study on accidental hydrogen releases and dispersion into an enclosure of 4 m3 (2 m x 2 m x 1 m). Different release points are studied: two circular releases of 1 and 3 mm and a system to create ring-shaped releases. The releases are operated with a pressure between 10 and 40 bars in order to be close to the process conditions. Different positions of the release inside the enclosure i.e. centred on the floor or along a wall are also studied. A specific effort is made to characterize the turbulence in the enclosure during the releases. The objectives of the experimental study are to understand and quantify the mechanisms of formation of the explosive atmosphere taking into account the geometry and position of the release point and the confinement. Those experimental data are analyzed and compared with existing models and could bring some new elements to improve them.
Model of 3D Conjugate Heat Transfer and Mechanism of Compressed Gas Storage Failure in a Fire
Sep 2017
Publication
The 3D model of conjugate heat transfer from a fire to compressed gas storage cylinder is described. The model predictions of temperature outside and inside the cylinder as well as pressure increase during a fire are compared against a fire test experiment. The simulation reproduced measured in test temperatures and pressures. The original failure criterion of the cylinder in a fire has been applied in the model. This allowed for the prediction of the cylinder catastrophic rupture time with acceptable engineering accuracy. The significance of 3D modelling is demonstrated and recommendations to improve safety of high-pressure composite tanks are given.
Fire Tests Carried Out in FCH JU FIRECOMP Project, Recommendations and Application to Safety of Gas Storage Systems
Sep 2017
Publication
In the event of a fire composite pressure vessels behave very differently from metallic ones: the material is degraded potentially leading to a burst without significant pressure increase. Hence such objects are when necessary protected from fire by using thermally-activated devices (TPRD) and standards require testing cylinder and TPRD together. The pre-normative research project FireComp aimed at understanding better the conditions which may lead to burst through testing and simulation and proposed an alternative way of assessing the fire performance of composite cylinders. This approach is currently used by Air Liquide for the safety of composite bundles carrying large amounts of hydrogen gas.
A Comparison Study into Low Leak Rate Buoyant Gas Dispersion in a Small Fuel Cell Enclosure Using Plain and Louvre Vent Passive Ventilation Schemes
Sep 2017
Publication
The development of a ‘Hydrogen Economy’ will see hydrogen fuel cells used in transportation and the generation of power for buildings as part of a decentralised grid with low power units used in domestic and commercial environmental situations. Low power fuel cells will be housed in small protective enclosures which must be ventilated to prevent a build-up of hydrogen gas produced during normal fuel cell operation or a supply pipework leak. Hydrogen’s flammable range (4-75%) is a significant safety concern. With poor enclosure ventilation a low-level leak (below 10 lpm) could quickly create a flammable mixture with potential for an explosion. Mechanical ventilation is effective at managing enclosure hydrogen concentrations but drains fuel cell power and is vulnerable to failure. In many applications (e.g. low power and remote installation) this is undesirable and reliable passive ventilation systems are preferred. Passive ventilation depends upon buoyancy driven flow with the size and shape of ventilation openings critical for producing predictable flows and maintaining low buoyant gas concentrations. Environmentally installed units use louvre vents to protect the fuel cell but the performance of these vents compared to plain vertical vents is not clear. Comparison small enclosure tests of ‘same opening area’ louvre and plain vents with leak rates from 1 to 10 lpm were conducted. A displacement ventilation arrangement was installed on the test enclosure with upper and lower opposing openings. Helium gas was released from a 4mm nozzle at the base of the enclosure to simulate a hydrogen leak. The tests determined that louvre vents increased average enclosure hydrogen concentrations by approximately 10% across the leak range tested but regulated the flow. The test data was used in a SolidWorks CFD simulation model validation exercise. The model provided a good qualitative representation of the flow behaviour but under predicted average concentrations.
Analysis of Out-of-spec Events During Refueling of On-board Hydrogen Tanks
Sep 2017
Publication
For refuelling on-board hydrogen tanks table-based or formula based protocols are commonly used. These protocols are designed to achieve a tank filling close to 100% SOC (State of Charge) in s safe way: without surpassing temperature (-40°C to 85°C) and pressure limits (125% Nominal Working Pressure NWP). The ambient temperature the initial pressure and the volume category of the (compressed hydrogen storage system CHSS are used as inputs to determine the final target pressure and the pressure ramp rate (which controls the filling duration). However abnormal out-of-spec events (e.g. misinformation of storage system status and characteristics of the storage tanks) may occur and result in a refuelling in which the safety boundaries are surpassed. In the present article the possible out of specification (out-of-spec) events in a refuelling station have been analyzed. The associated hazards when refuelling on-board hydrogen tanks have been studied. Experimental results of out-of-spec event tests performed on a type 3 tank are presented. The results show that on the type 3 tank the safety temperature limit of 85°C was only surpassed under a combination of events; e.g. an unnoticed stop of the cooling of the gas combined with a wrong input of ambient temperature at a very warm environment. On the other hand under certain events (e.g. cooling the gas below the target temperature) and in particular under cold environmental conditions the 100% SOC limit established in the fuelling protocols has been surpassed. Hydrogen safety on-board tanks refuelling protocols out-of-spec events.
Health and safety in the new energy economy
Dec 2010
Publication
Over the next decade and beyond the UK is set to take significant steps towards a new energy economy. This will be an economy where the technologies meeting<br/>our electricity heat and fuel needs have to deliver against three key criteria: sustainability security and affordability.<br/><br/>In this context a wide range of emerging energy technologies are expected to play an important role in reshaping the way we satisfy our energy requirements. The extent to which they do so however will depend fundamentally on their ability to be harnessed safely.<br/><br/>Compiled by HSE’s Emerging Energy Technologies Programme this report provides a current assessment of the health and safety hazards that key emerging energy technologies could pose both to workers and to the public at large. (Nuclear energy technologies fall outside the scope of this report.) But it also highlights how an appropriate framework can be and is being put in place to help ensure that these hazards are managed and controlled effectively – an essential<br/>element in enabling the technologies to make a major contribution to the UK’s energy future.
A Comparative CFD Assessment Study of Cryogenic Hydrogen and Liquid Natural Gas Dispersion
Sep 2017
Publication
The introduction of hydrogen to the commercial market as alternative fuel brings up safety concerns. Its storage in liquid or cryo-compressed state to achieve volumetric efficiency involves additional risks and their study is crucial. This work aims to investigate the behaviour of cryogenic hydrogen release and to study factors that affect the vapor dispersion. We focus on the effect of ambient humidity and air's components (nitrogen and oxygen) freezing in order to identify the conditions under which these factors have considerable influence. The study reveals that the level of influence depends highly on the release conditions and that humidity can reduce conspicuously the longitudinal distance of the Lower Flammability Limit (LFL). Low Froude (Fr) number (<1000) at the release allows the generated by the humidity phase change buoyancy to affect the dispersion while for higher Fr number - that usually are met in cryo-compressed releases - the momentum forces are the dominant forces and the buoyancy effect is trivial. Simulations with liquid methane release have been also performed and compared to the liquid hydrogen simulations in order to detect the differences in the behaviour of the two fuels as far as the humidity effect is concerned. It is shown that in methane spills the buoyancy effect in presence of humidity is smaller than in hydrogen spills and it can be considered almost negligible.
Highly Resolve Large Eddy Simulations of a Transitional Air-helium Buoyant Jet in a Two Vented Enclosure: Validation Against Particle Image Velocimetry Experiments
Sep 2017
Publication
The article deals with LES simulations of an air-helium buoyant jet in a two vented enclosure and their validation against particle image velocimetry experiments. The main objective is to test the ability of LES models to simulate such scenarios. These types of scenarios are of first interest considering safety studies for new hydrogen systems. Three main challenges are identified. The two first are the ability of the LES model to account for a rapid laminar-to-turbulence transition mainly due to the buoyancy accelerations and the Rayleigh-Taylor instabilities that can develop due to sharp density gradients. The third one is the outlet boundary conditions to be imposed on the vent surfaces. The influence of the classical pressure boundary condition is studied by comparing the simulations results when an exterior region is added in the simulations. The comparisons against particle image velocimetry experiments show that the use of an exterior domain gives more accurate results than the classical pressure boundary condition. This result and the description of the phenomena involved are the main outlets of the article.
Spontaneous Ignition of Hydrogen- Literature Review
Jan 2008
Publication
Objectives
The aim of this review is to establish which available literature may be of use as part of the HSE funded project which will investigate spontaneous ignition of accidental hydrogen releases (JR02071). It will identify phenomena that have the potential to cause spontaneous ignition of releases of pressured hydrogen and identify literature that may be of use when formulating the experimental program.
Main Findings
The identification of important work that shows conclusive evidence of spontaneous ignition of hydrogen due to the failure of a boundary layer.
The aim of this review is to establish which available literature may be of use as part of the HSE funded project which will investigate spontaneous ignition of accidental hydrogen releases (JR02071). It will identify phenomena that have the potential to cause spontaneous ignition of releases of pressured hydrogen and identify literature that may be of use when formulating the experimental program.
Main Findings
The identification of important work that shows conclusive evidence of spontaneous ignition of hydrogen due to the failure of a boundary layer.
A Study on the Effectivity of Hydrogen Leakage Detection for Hydrogen Fuel Cell
Sep 2017
Publication
Unlike four-wheel fuel-cell vehicles fuel-cell motorcycles have little semi-closure space corresponding to the engine compartment of four-wheel fuel-cell vehicles. Furthermore motorcycles may fall while parked or running. We conducted hydrogen concentration measurement and ignition tests to evaluate the feasibility of detecting leaks when hydrogen gas leaked from a fuel-cell motorcycle as well as the risk of ignition. We found that the installation of hydrogen leak detectors is effective because it is possible to detect minute hydrogen leaks by installing leak detectors at appropriate points on the fuel cell motorcycle and risks can be reduced by interrupting the hydrogen leak immediately after detection.
Experimental Measurements, CFD Simulations and Model for a Helium Release in a Two Vents Enclosure
Sep 2017
Publication
The present work proposes improvements on a model developed by Linden to predict the concentration distribution in a 2 vented cavities. Recent developments on non constant entrainment coefficient from Carazzo et al as well as a non constant pressure distribution at the vents-the vents being vertical-are included in the Linden approach. This model is compared with experimental results from a parametric study on the influence of the height of the release source on the helium dispersion regimes inside a naturally ventilated 2 vents enclosure. The varying parameters of the study were mainly the height of the release the releasing flow rate and the geometry of the vents. At last Large Eddy Simulations of the flow and Particle Image Velocimetry measurements performed on a small 2 vented cavity are presented. The objective is to have a better understanding of the flow structure which is at the origin of the 2 layers concentration distribution described by Linden.
Hazards of Liquid Hydrogen: Position paper
Jan 2010
Publication
In the long term the key to the development of a hydrogen economy is a full infrastructure to support it which include means for the delivery and storage of hydrogen at the point of use eg at hydrogen refuelling stations for vehicles. As an interim measure to allow the development of refuelling stations and rapid implementation of hydrogen distribution to them liquid hydrogen is considered the most efficient and cost effective means for transport and storage.
The Health and Safety Executive have commissioned the Health and Safety Laboratory to identify and address issues relating to bulk liquid hydrogen transport and storage and update/develop guidance for such facilities. This position paper the first part of the project assesses the features of the transport and storage aspects of the refuelling stations that are now being constructed in the UK compares them to existing guidance highlights gaps in the regulatory regime and identifies outstanding safety issues. The findings together with the results of experiments to improve our understanding of the behaviour of liquid hydrogen will inform the development of the guidance for refuelling facilities
link to Report
The Health and Safety Executive have commissioned the Health and Safety Laboratory to identify and address issues relating to bulk liquid hydrogen transport and storage and update/develop guidance for such facilities. This position paper the first part of the project assesses the features of the transport and storage aspects of the refuelling stations that are now being constructed in the UK compares them to existing guidance highlights gaps in the regulatory regime and identifies outstanding safety issues. The findings together with the results of experiments to improve our understanding of the behaviour of liquid hydrogen will inform the development of the guidance for refuelling facilities
link to Report
Loss of Integrity of Hydrogen Technologies: A Critical Review
Jul 2020
Publication
Hydrogen is one of the main candidates in replacing fossil fuels in the forthcoming years. However hydrogen technologies must deal with safety aspects due to the specific substance properties. This study aims to provide an overview on the loss of integrity (LOI) of hydrogen equipment which may lead to serious consequences such as fires and explosions. Substantial information regarding the hydrogen lifecycle its properties and safety related aspects has gathered. Furthermore focus has placed on the phenomena responsible for the LOI (e.g. hydrogen embrittlement) and material selection for hydrogen services. Moreover a systematic review on the hydrogen LOI topic has conducted to identify and connect the most relevant and active research group within the topic. In conclusion a significant dearth of knowledge in material behaviour of hydrogen technologies has highlighted. It is thought that is possible to bridge this gap by strengthening the collaborations between scientists from different research fields.
Hydrogen Jet Structure in Presence of Forced Co-, Counter- and Cross-flow Ventilation
Sep 2021
Publication
This paper presents results of experimental investigations on unignited horizontal hydrogen jets in air in presence of co- cross- and counter-flow. Hydrogen concentration distributions are obtained as functions of distance to the hydrogen release nozzle. The H2-jet variables are two nozzle diameters 1 mm and 4 mm and two H2-jet mass flow rates 1 g/s up to 5 g/s. A propeller fan is used to provide forced ventilation compared to the case with no ventilation three different airflow velocities up to 5 m/s were studied systematically. It was found that any forced ventilation in co- cross- and counter-flow direction reduces the size of the burnable mixture cloud of the H2-jet compared to a free jet in quiescent air.
No more items...