Transmission, Distribution & Storage

To avoid failures due to hydrogen embrittlement it is important to know the amount of hydrogen absorbed by certain steel grades under service conditions. When a critical hydrogen content is reached the material properties begin to deteriorate. The hydrogen uptake and embrittlement of three different carbon steels (API 5CT L80 Type 1 P110 and 42CrMo4) was investigated in autoclave tests with hydrogen gas (H₂) at elevated pressure and in ambient pressure tests with hydrogen sulfide (H₂S). H₂ gas with a pressure of up to 100 bar resulted in an overall low but still detectable hydrogen absorption which did not cause any substantial hydrogen embrittlement in specimens under a constant load of 90% of the specified minimum yield strength (SMYS). The amount of hydrogen absorbed under conditions with H₂S was approximately one order of magnitude larger than under conditions with H₂ gas. The high hydrogen content led to failures of the 42CrMo4 and P110 specimens.

Hydrogen is a notoriously difficult substance to store yet has endless energy applications. Thus the study of long-term hydrogen storage and high-pressure bulk hydrogen storage have been the subject of much research in the last several years. To create a research path forward it is important to know what research has already been done and what is already known about hydrogen storage. In this review several approaches to hydrogen storage are addressed including high-pressure storage cryogenic liquid hydrogen storage and metal hydride absorption. Challenges and advantages are offered based on reported research findings. Since the project looks closely at advanced manufacturing techniques for the same are outlined as well. There are seven main categories into which most rapid prototyping styles fall. Each is briefly explained and illustrated as well as some generally accepted advantages and drawbacks to each style. An overview of hydrogen adsorption on metal hydrides carbon fibers and carbon nanotubes are presented. The hydrogen storage capacities of these materials are discussed as well as the differing conditions in which the adsorption was performed under. Concepts regarding storage shape and materials accompanied by smaller-scale advanced manufacturing options for hydrogen storage are also presented.

The current energy system is subject to a fundamental transformation: A system that is oriented towards a constant energy supply by means of fossil fuels is now expected to integrate increasing amounts of renewable energy to achieve overall a more sustainable energy supply. The challenges arising from this paradigm shift are currently most obvious in the area of electric power supply. However it affects all areas of the energy system albeit with different results. Within the energy system various independent grids fulfill the function of transporting and spatially distributing energy or energy carriers and the demand-oriented supply ensures that energy demands are met at all times. However renewable energy sources generally supply their energy independently from any specific energy demand. Their contribution to the overall energy system is expected to increase significantly.<br/>Energy storage technologies are one option for temporal matching of energy supply and demand. Energy storage systems have the ability to take up a certain amount of energy store it in a storage medium for a suitable period of time and release it in a controlled manner after a certain time delay. Energy storage systems can also be constructed as process chains by combining unit operations each of which cover different aspects of these functions. Large-scale mechanical storage of electric power is currently almost exclusively achieved by pumped-storage hydroelectric power stations.<br/>These systems may be supplemented in the future by compressed-air energy storage and possibly air separation plants. In the area of electrochemical storage various technologies are currently in various stages of research development and demonstration of their suitability for large-scale electrical energy storage. Thermal energy storage technologies are based on the storage of sensible heat exploitation of phase transitions adsorption/desorption processes and chemical reactions. The latter offer the possibility of permanent and loss-free storage of heat. The storage of energy in chemical bonds involves compounds that can act as energy carriers or as chemical feedstocks. Thus they are in direct economic competition with established (fossil fuel) supply routes. The key technology here – now and for the foreseeable future – is the electrolysis of water to produce hydrogen and oxygen.<br/>Hydrogen can be transformed by various processes into other energy carriers which can be exploited in different sectors of the energy system and/or as raw materials for energy-intensive industrial processes. Some functions of energy storage systems can be taken over by industrial processes. Within the overall energy system chemical energy storage technologies open up opportunities to link and interweave the various energy streams and sectors. Chemical energy storage not only offers means for greater integration of renewable energy outside the electric power sector it also creates new opportunities for increased flexibility novel synergies and additional optimization.<br/>Several examples of specific energy utilization are discussed and evaluated with respect to energy storage applications. The article describes various technologies for energy storage and their potential applications in the context of Germany’s Energiewende i.e. the transition towards a more sustainable energy system. Therefore the existing legal framework defines some of the discussions and findings within the article specifically the compensation for renewable electricity providers defined by the German Renewable Energy Sources Act which is under constant reformation. While the article is written from a German perspective the authors hope this article will be of general interest for anyone working in the areas of energy systems or energy technology.

The formation of elongated zirconium hydride platelets during corrosion of nuclear fuel clad is linked to its premature failure due to embrittlement and delayed hydride cracking. Despite their importance however most existing models of hydride nucleation and growth in Zr alloys are phenomenological and lack sufficient physical detail to become predictive under the variety of conditions found in nuclear reactors during operation. Moreover most models ignore the dynamic nature of clad oxidation which requires that hydrogen transport and precipitation be considered in a scenario where the oxide layer is continuously growing at the expense of the metal substrate. In this paper we perform simulations of hydride formation in Zr clads with a moving oxide/metal boundary using a stochastic kinetic diffusion/reaction model parameterized with state-of-the-art defect and solute energetics. Our model uses the solutions of the hydrogen diffusion problem across an increasingly-coarse oxide layer to define boundary conditions for the kinetic simulations of hydrogen penetration precipitation and dissolution in the metal clad. Our method captures the spatial dependence of the problem by discretizing all spatial derivatives using a stochastic finite difference scheme. Our results include hydride number densities and size distributions along the radial coordinate of the clad for the first 1.6 h of evolution providing a quantitative picture of hydride incipient nucleation and growth under clad service conditions.

This paper analyzes the behavior of residential solar-powered electrical energy storage systems. For this purpose a simulation model based on MATLAB/Simulink is developed. Investigating both short-time and seasonal hydrogen-based storage systems simulations on the basis of real weather data are processed on a timescale of 15 min for a consideration period of 3 years. A sensitivity analysis is conducted in order to identify the most important system parameters concerning the proportion of consumption and the degree of self-sufficiency. Therefore the influences of storage capacity and of storage efficiencies are discussed. A short-time storage system can increase the proportion of consumption by up to 35 percentage points compared to a self-consumption system without storage. However the seasonal storing system uses almost the entire energy produced by the photovoltaic (PV) system (nearly 100% self-consumption). Thereby the energy drawn from the grid can be reduced and a degree of self-sufficiency of about 90% is achieved. Based on these findings some scenarios to reach self-sufficiency are analyzed. The results show that full self-sufficiency will be possible with a seasonal hydrogen-based storage system if PV area and initial storage level are appropriate.

Correlating hydrogen embrittlement phenomenon with the metallic microstructural features holds the key for developing metals resistant to hydrogen-based failures. In case of fatigue failure of hydrogen charged metals in addition to the hydrogen-based failure mechanisms associated with monotonic loading such as HELP HEDE etc. microstructural features such as grain size type of grain boundary (special/random) fraction of special grain boundaries; their network and triple junctions can play a complex role. The probable sites for fatigue crack initiation in such metals can be identified as the sites of highest hydrogen concentration or accumulated plastic strain. To this end we have developed an experimental framework based on in-situ fatigue crack initiation and propagation studies under scanning electron microscope (SEM) to identify the weakest link in the metallic microstructure leading to failure. In-situ fatigue experiments are performed on carefully designed polycrystalline nickel (99.95% pure) specimens (miniaturised shallow-notched & electro-polished) using a 10 kN fatigue stage inside the SEM. Electron Back Scattering Diffraction (EBSD) map of the notched region surface helps identify the distribution of special/random grain boundaries triple junctions and grain orientation. The specimen surface in the shallow notched region for both the hydrogen charged and un-charged specimens are then carefully studied to correlate the microstructural feature associated with fatigue crack initiation sites. Such correlation of the fatigue crack initiation site and microstructural feature is further corroborated with the knowledge of hydrogen trapping and grain’s elastic anisotropicity to be either the site of high hydrogen concentration accumulated plastic slip or both.

Development of technologically and economically feasible solutions for hydrogen storage stimulates progress in hydrogen economy. High gravimetric and volumetric capacities of magnesium hydride makes it promising material capable to accelerate implementation of hydrogen-based technologies in our daily life. However widely discussed limitations of sorption kinetics and thermodynamic properties must be managed in MgH2. This work investigates two steps hydrogenation when process of hydrogen absorption is followed after hydrogen plasma activation. Such technique initiates creation of new channels for enhanced hydrogen sorption. Moreover synthesis of negligible amount of hydride acts as positive factor for further hydrogenation.

In this paper we analyze the potential factors affecting the hydrogen sulfide type of stress corrosion cracking in C110 casing pipes. In order to further study these cracking factors the methods of material property testing scanning electron microscopy XRD TEM and 3D ultra-depth-of-field were applied in the experiments. Besides that an HTHP autoclave was independently designed by the laboratory to simulate the actual corrosion environment and the potential factors affecting the stress corrosion cracking of C110 casing pipes were determined. The test results showed that the chemical composition metallographic structure hardness and non-metallic inclusions of the two types of C110 casing pipes were all qualified. In fact there remains a risk of stress corrosion cracking when the two kinds of C110 casing pipes serve under long-term field-working conditions. It is considered in this paper that the precipitates on the material surface stress damage and pitting corrosion are all critical factors affecting the stress corrosion cracking of casing pipes.

The deterioration of the mechanical properties of metal induced by hydrogen absorption threatens the safety of the equipment serviced in hydrogen environments. In this study the hydrogen concentration distribution in 2.25Cr-1Mo-0.25V steel after hydrogen charging was analyzed following the hydrogen permeation and diffusion model. The diffusible hydrogen content in the 1-mm-thick specimen and its influence on the mechanical properties of the material were investigated by glycerol gas collecting test static hydrogen charging tensile test scanning electron microscopy (SEM) test and microhardness test. The results indicate that the content of diffusible hydrogen tends to be the saturation state when the hydrogen charging time reaches 48 h. The simulation results suggest that the hydrogen concentration distribution can be effectively simulated by ABAQUS and the method can be used to analyze the hydrogen concentration in the material with complex structures or containing multiple microstructures. The influence of hydrogen on the mechanical properties is that the elongation of this material is reduced and the diffusible hydrogen will cause a decrease in the fracture toughness of the material and thus hydrogen embrittlement (HE) will occur. Moreover the Young’s modulus E and microhardness are increased due to hydrogen absorption and the variation value is related to the hydrogen concentration introduced into the specimen.

The effect of hydrogen atoms at grain boundaries in metals is usually detrimental to the cohesion of the interface. This effect can be quantified in terms of the strengthening energy which is obtained following the thermodynamic model of Rice and Wang. A critical component of this model is the bonding or solution energy of the atoms to the free surfaces that are created during decohesion. At a grain boundary in a multicomponent system it is not immediately clear how the different species would partition and distribute on the cleaved free surfaces. In this work it is demonstrated that the choice of partitioning pattern has a significant effect on the predicted influence of H and C on grain boundary cohesion. To this end the Σ3(112)[11¯0] symmetric tilt grain boundary in bcc Fe with different contents of interstitial C and H was studied taking into account all possible distributions of the elements as well as surface diffusion effects. H as a single element has a negative influence on grain boundary cohesion independent of the details of the H distribution. C on the other hand can act both ways enhancing or reducing the cohesion of the interface. The effect of mixed H and C compositions depends on the partition pattern. However the general trend is that the number of detrimental cases increases with increasing H content. A decomposition of the strengthening energy into chemical and mechanical contributions shows that the elastic contribution dominates at high C contents while the chemical contribution sets the trend for high H contents.