Transmission, Distribution & Storage
Optimized Activation of Coffee-ground Carbons for Hydrogen Storage
Mar 2025
Publication
This study evaluates and compares physical chemical and dual activation methods for preparing activated carbons from spent coffee grounds to optimize their porosity for hydrogen storage. Activation processes including both one-step and two-step chemical and physical methods were investigated incorporating a novel dual activation process that combines chemical and physical activation. The findings indicate that the two-step chemical activation yields superior results producing activated carbons with a high specific surface area of 1680 m2 /g and a micropore volume of 0.616 cm3 /g. These characteristics lead to impressive hydrogen uptake capacities of 2.65 wt% and 3.66 wt% at 77 K under pressures of 1 and 70 bar respectively. The study highlights the potential of spent coffee grounds as a cost-effective precursor for producing high-performance activated carbons.
Research Sites of the H2STORE Project and the Relevance of Lithological Variations for Hydrogen Storage at Depths
Sep 2013
Publication
The H2STORE collaborative project investigates potential geohydraulic petrophysical mineralogical microbiological and geochemical interactions induced by the injection of hydrogen into depleted gas reservoirs and CO2- and town gas storage sites. In this context the University of Jena performs mineralogical and geochemical investigations on reservoir and cap rocks to evaluate the relevance of preferential sedimentological features which will control fluid (hydrogen) pathways thus provoking fluid-rock interactions and related variations in porosity and permeability. Thereby reservoir sand- and sealing mudstones of different composition sampled from distinct depths (different: pressure/temperature conditions) of five German locations are analysed. In combination with laboratory experiments the results will enable the characterization of specific mineral reactions at different physico-chemical conditions and geological settings.
Assessing Cement Durability in Hydrogen-driven Underground Storage Systems
Oct 2025
Publication
As the world shifts towards renewable energy sources the need for reliable large-scale energy storage solutions becomes increasingly critical. Underground Hydrogen Storage (UHS) emerges as a promising option to bridge this gap. However the success of UHS heavily depends on the durability of infrastructure materials particularly cement in wellbores and in unlined rock caverns (URCs) where it serves a dual role in grouting and sealing. This study explores the chemical interactions between hydrogen and cement in these environments exploring how hydrogen might compromise cement integrity over time. We employed advanced thermodynamic analyses kinetic batch tests and 1D reactive transport models to simulate the behaviour of cement when exposed to hydrogen under conditions found in two potential UHS sites: the Haje URC in the Czech Republic and a depleted gas field in the Perth Basin Western Australia. Our results reveal that while certain cement phases are vulnerable to dissolution the overall increase in porosity is minimal suggesting a lower risk of significant degradation. Notably hydrogen was found to penetrate 5 cm of cement within just 4–5 days at both sites. These insights are crucial for enhancing the design and maintenance strategies of UHS facilities. Moreover this study not only advances our understanding of material sciences in the context of hydrogen energy storage but also underscores the importance of sustainable infrastructure in the transition away from fossil fuels.
Evaluation of the Impact of Gaseous Hydrogen on Pipeline Steels Utilizing Hollow Specimen Technique and μCT
Feb 2024
Publication
The high potential of hydrogen as a key factor on the pathway towards a climate neutral economy leads to rising demand in technical applications where gaseous hydrogen is used. For several metals hydrogen-metal interactions could cause a degradation of the material properties. This is especially valid for low carbon and highstrength structural steels as they are commonly used in natural gas pipelines and analyzed in this work. This work provides an insight to the impact of hydrogen on the mechanical properties of an API 5L X65 pipeline steel tested in 60 bar gaseous hydrogen atmosphere. The analyses were performed using the hollow specimen technique with slow strain rate testing (SSRT). The nature of the crack was visualized thereafter utilizing μCT imaging of the sample pressurized with gaseous hydrogen in comparison to one tested in an inert atmosphere. The combination of the results from non-conventional mechanical testing procedures and nondestructive imaging techniques has shown unambiguously how the exposure to hydrogen under realistic service pressure influences the mechanical properties of the material and the appearance of failure.
Hydrogen Storage in Depleted Gas Reservoirs with Carbon Dioxide as a Cushion Gas: Exploring a Lateral Gas Seperation Strategy to Reduce Gas Mixing
Jan 2025
Publication
Large-scale H2 storage in depleted hydrocarbon reservoirs offers a practical way to use existing energy infra structure to address renewable energy intermittency. Cushion gases often constitute a large initial investment especially when expensive H2 is used. Cheaper alternatives such as CO2 or in-situ CH4 can reduce costs and in the case of CO2 integrate within carbon capture and storage systems. This study explored cushion and working gas dynamics through numerically modelling a range of storage scenarios in laterally extensive reservoirs – such as those in the Southern North Sea. In all simulations the cushion and working gases were separated laterally to limit contact surface area and therefore mixing. This work provides valuable insights into (i) capacity estima tions of CO2 storage and H2 withdrawal (ii) macro-scale fluid dynamics and (iii) the effects of gas mixing trends on H2 purity. The results underscore key trade-offs between CO2 storage volumes and H2 withdrawal and purity
Determining Onshore or Offshore Hydrogen Storage for Large Offshore Wind Parks: The North Sea Wind Power Hub Case
Aug 2024
Publication
The large-scale integration of renewable energy sources leads to daily and seasonal mismatches between supply and demand and the curtailment of wind power. Hydrogen produced from surplus wind power offers an attractive solution to these challenges. In this paper we consider a large offshore wind park and analyze the need for hydrogen storage at the onshore and offshore sides of a large transportation pipeline that connects the wind park to the mainland. The results show that the pipeline with line pack storage though important for day-to-day fluctuations will not offer sufficient storage capacity to bridge seasonal differences. Furthermore the results show that if the pipeline is sufficiently sized additional storage is only needed on one side of the pipeline which would limit the needed investments. Results show that the policy which determines what part of the wind power is fed into the electricity grid and what part is converted into hydrogen has a significant influence on these seasonal storage needs. Therefore investment decisions for hydrogen systems should be made by considering both the onshore and offshore storage requirements in combination with electricity transport to the mainland.
Novel Model Reference-based Hybrid Decoupling Control of Multiport-isolated DC-DC Converter for Hydrogen Energy Storage System Integration
Dec 2024
Publication
Hydrogen energy storage systems (HESS) are increasingly recognised for their role in sustainable energy ap plications though their performance depends on efficient power electronic converter (PEC) interfaces. In this paper a multiport-isolated DC-DC converter characterised by enhanced power density reduced component count and minimal conversion stages is implemented for HESS applications. However the high-frequency multiwinding transformer in this converter introduces cross-coupling effects complicating control and result ing in large power deviations from nominal values due to step changes on other ports which adversely impact system performance. To address this issue a novel model reference-based decoupling control technique is pro posed to minimise the error between the actual plant output and an ideal decoupling reference model which represents the cross-coupling term. This model reference-based decoupling control is further extended into a hybrid decoupling control technique by integrating a decoupling matrix achieving more robust decoupling across a wider operating region. The hybrid decoupling technique mathematically ensures an improved control performance with the cross-coupling term minimised through a proportional-derivative controller. The proposed hybrid decoupling controller achieves a maximum power deviation.
Nanomaterials for Hydrogen Storage Applications: A Review
Sep 2008
Publication
Nanomaterials have attracted great interest in recent years because of the unusual mechanical electrical electronic opticalmagnetic and surface properties. The high surface/volume ratio of these materials has significant implications with respectto energy storage. Both the high surface area and the opportunity for nanomaterial consolidation are key attributes of thisnew class of materials for hydrogen storage devices. Nanostructured systems including carbon nanotubes nano-magnesiumbased hydrides complex hydride/carbon nanocomposites boron nitride nanotubes TiS2/MoS2 nanotubes alanates polymernanocomposites and metal organic frameworks are considered to be potential candidates for storing large quantities of hydrogen.Recent investigations have shown that nanoscale materials may offer advantages if certain physical and chemical effects related tothe nanoscale can be used efficiently. The present review focuses the application of nanostructured materials for storing atomicor molecular hydrogen. The synergistic effects of nanocrystalinity and nanocatalyst doping on the metal or complex hydrides forimproving the thermodynamics and hydrogen reaction kinetics are discussed. In addition various carbonaceous nanomaterialsand novel sorbent systems (e.g. carbon nanotubes fullerenes nanofibers polyaniline nanospheres and metal organic frameworksetc.) and their hydrogen storage characteristics are outlined.
Advancements in Hydrogen Storage Technologies: Integrating with Renewable Energy and Innovative Solutions for a Sustainable Future
Apr 2025
Publication
Hydrogen storage plays a crucial role in achieving net-zero emissions by enabling large-scale energy storage balancing renewable energy fluctuations and ensuring a stable supply for various applications. This study provides a comprehensive analysis of hydrogen storage technologies with a particular focus on underground storage in geological formations such as salt caverns depleted gas reservoirs and aquifers. These formations offer high-capacity storage solutions with salt caverns capable of holding up to 6 TWh of hydrogen and depleted gas reservoirs exceeding 1 TWh per site. Case studies from leading projects demonstrate the feasibility of underground hydrogen storage (UHS) in reducing energy intermittency and enhancing supply security. Challenges such as hydrogen leakage groundwater contamination induced seismicity and economic constraints remain critical concerns. Our findings highlight the technical economic and regulatory considerations for integrating UHS into the oil and gas industry emphasizing its role in sustainable energy transition and decarbonization strategies.
The Potential for the Use of Hydrogen Storage in Energy Cooperatives
Oct 2024
Publication
According to the European Hydrogen Strategy hydrogen will solve many of the problems with energy storage for balancing variable renewable energy sources (RES) supply and demand. At the same time we can see increasing popularity of the so-called energy communities (e.g. cooperatives) which (i) enable groups of entities to invest in manage and benefit from shared RES energy infrastructure; (ii) are expected to increase the energy independence of local communities from large energy corporations and increase the share of RES. Analyses were conducted on 2000 randomly selected energy cooperatives and four energy cooperatives formed on the basis of actual data. The hypotheses assumed in the research and positively verified in this paper are as follows: (i) there is a relationship between hydrogen storage capacity and the power of RES which allows an energy community to build energy independence; (ii) the type of RES generating source is meaningful when optimizing hydrogen storage capacity. The paper proves it is possible to build “island energy independence” at the local level using hydrogen storage and the efficiency of the power-to-power chain. The results presented are based on simulations carried out using a dedicated optimization model implemented by mixed integer programming. The authors’ next research projects will focus on optimizing capital expenditures and operating costs using the Levelized Cost of Electricity and Levelized Cost of Hydrogen methodologies.
Towards a Resilience Evaluation Framework for Hydrogen Supply Chains: A Systematic Literature Review and Future Research Agenda
Dec 2024
Publication
Hydrogen energy is crucial for achieving net zero targets making the resilience of hydrogen supply chains (HSCs) increasingly important. Understanding current research on HSC resilience is key to enhancing it. Few studies summarise HSC resilience evaluation methods and link them to the general supply chain resilience and complex adaptive system (CAS) evaluation approaches. This study addresses this gap by systematically reviewing the literature on HSC resilience evaluations defining HSC resilience and conducting content analysis. It proposes a conceptual framework integrating technical operational and organisational perspectives. Each perspective is further subdivided based on the course of events resulting in a system-based HSC resilience evaluation frame work with three layers of analysis. By linking HSC indicators with CAS theory and supply chain performance metrics the study offers novel insights into HSC resilience evaluations identifies research gaps provides prac tical guidance for practitioners and outlines future research directions for advancing HSC resilience understanding.
The Integration of Thermal Energy Storage Within Metal Hydride Systems: A Comprehensive Review
Dec 2024
Publication
Hydrogen storage technologies are key enablers for the development of low-emission sustainable energy supply chains primarily due to the versatility of hydrogen as a clean energy carrier. Hydrogen can be utilized in both stationary and mobile power applications and as a lowenvironmental-impact energy source for various industrial sectors provided it is produced from renewable resources. However efficient hydrogen storage remains a significant technical challenge. Conventional storage methods such as compressed and liquefied hydrogen suffer from energy losses and limited gravimetric and volumetric energy densities highlighting the need for innovative storage solutions. One promising approach is hydrogen storage in metal hydrides which offers advantages such as high storage capacities and flexibility in the temperature and pressure conditions required for hydrogen uptake and release depending on the chosen material. However these systems necessitate the careful management of the heat generated and absorbed during hydrogen absorption and desorption processes. Thermal energy storage (TES) systems provide a means to enhance the energy efficiency and cost-effectiveness of metal hydride-based storage by effectively coupling thermal management with hydrogen storage processes. This review introduces metal hydride materials for hydrogen storage focusing on their thermophysical thermodynamic and kinetic properties. Additionally it explores TES materials including sensible latent and thermochemical energy storage options with emphasis on those that operate at temperatures compatible with widely studied hydride systems. A detailed analysis of notable metal hydride–TES coupled systems from the literature is provided. Finally the review assesses potential future developments in the field offering guidance for researchers and engineers in advancing innovative and efficient hydrogen energy systems.
Hydrogen Storage Performance During Underground Hydrogen Storage in Depleted Gas Reservoirs: A Review
Mar 2024
Publication
Hydrogen has emerged as a promising alternative to meet the growing demand for sustainable and renewable energy sources. Underground hydrogen storage (UHS) in depleted gas reservoirs holds significant potential for large-scale energy storage and the seamless integration of intermittent renewable energy sources due to its capacity to address challenges associated with the intermittent nature of renewable energy sources ensuring a steady and reliable energy supply. Leveraging the existing infrastructure and well-characterized geological formations depleted gas reservoirs offer an attractive option for large-scale hydrogen storage implementation. However significant knowledge gaps regarding storage performance hinder the commercialization of UHS operation. Hydrogen deliverability hydrogen trapping and the equation of state are key areas with limited understanding. This literature review critically analyzes and synthesizes existing research on hydrogen storage performance during underground storage in depleted gas reservoirs; it then provides a high-level risk assessment and an overview of the techno-economics of UHS. The significance of this review lies in its consolidation of current knowledge highlighting unresolved issues and proposing areas for future research. Addressing these gaps will advance hydrogen-based energy systems and support the transition to a sustainable energy landscape. Facilitating efficient and safe deployment of UHS in depleted gas reservoirs will assist in unlocking hydrogen’s full potential as a clean and renewable energy carrier. In addition this review aids policymakers and the scientific community in making informed decisions regarding hydrogen storage technologies.
Hydrogen Embrittlement Behaviors During SSRT Tests in Gaseous Hydrogen for Cold-word Type 316 Austenitic Stainless Steel and Iron-based Supperalloy A286 Used in Hydrogen Refueling Station
Feb 2024
Publication
To consider an appropriate evaluation method for hydrogen compatibility slow strain rate tensile (SSRT) tests were conducted on high strength piping materials cold-worked type 316 austenitic stainless steel (SUS316CW) and iron-based superalloy A286 used in hydrogen stations for two years.<br/>SUS316CW used at room temperature in 82 MPa gaseous hydrogen contained 7.8 mass ppm hydrogen. The SSRT test of SUS316CW was conducted in nitrogen at -40 °C. The fracture surface showed dimples and no hydrogen embrittlement behavior was observed. While the SSRT test of SUS316CW in 70 MPa gaseous hydrogen at -40 °C showed a slight decrease in reduction area and a brittle fracture morphology in the outer layer. This was considered to be the effect of high-pressure gaseous hydrogen during the SSRT test in addition to the pre-contained hydrogen.<br/>A286 used at -40 °C in 82 MPa gaseous hydrogen contained negligible hydrogen (0.14 mass ppm). SSRT tests were conducted at 150 °C in 70 MPa gaseous hydrogen and in air and showed a low relative reduction in area (RRA) value. To investigate the decrease in the RRA we switched the gas from hydrogen to air in the middle of the SSRT test and closely examined the RRA values and fracture morphology including side cracks. The hydrogen embrittlement was found to originate from the elastic deformation region. Stress cycling in the elastic deformation region also accelerated the effect of hydrogen. These were attributed to an increase in the lattice hydrogen content. While in the plastic deformation region hydrogen trapped in the defects and hydrogen through the generated surface cracks increased the hydrogen content at the crack tips reducing the RRA value. And there was a good correlation between the crack lengths and RRA values.<br/>Then hydrogen embrittlement mechanism depends on the operating conditions (stress and temperature) of the material and evaluating the hydrogen compatibility of materials by controlling their hydrogen content and strain according to the service environment is desirable.
Hydrogen-induced Calcite Dissolution in Amaltheenton Formation Claystones: Implications for Underground Hydrogen Storage Caprock Integrity
Aug 2022
Publication
With the rising potential of underground hydrogen storage (UHS) in depleted oil and gas reservoirs or deep saline aquifers questions remain regarding changes to geological units due to interaction with injected hydrogen. Of particular importance is the integrity of potential caprocks/seals with respect to UHS. The results of this study show significant dissolution of calcite fossil fragments in claystone caprock proxies that were treated with a combination of hydrogen and 10 wt% NaCl brine. This is the first time it has been experimentally observed in claystones. The purpose of this short communication is to document the initial results that indicate the potential alteration of caprocks with injected hydrogen and to further highlight the need for hydrogen-specific studies of caprocks in areas proposed for UHS.
Optimization of Injection Molding Process Parameters for the Lining of IV Hydrogen Storage Cylinder
Jan 2023
Publication
The hydrogen storage cylinder lining was taken as the research object. The injection model of the cylinder liner was developed employing 3D software a two-cavity injection molding system was built and Moldfow was utilized for analysis to determine the best combination of injection molding process parameters. The efects of injection process parameters (melt temperature mold temperature holding pressure holding time and cooling time) on the evaluation index were analyzed by orthogonal experiment L16(45 ). The prediction data of IV hydrogen storage cylinder lining under diferent parameters were obtained by the range analysis method. The multi-objective optimization problem of injection molding process was transformed into a single-objective optimization problem by using the grey correlation analysis method. The optimal parameters such as melt temperature 270 °C mold temperature 80 °C packing pressure 55 MPa packing time 20 s and cooling time 13 s were obtained. Taguchi method was adopted to obtain SNR (signal-to-noise ratio) while range and variance methods were used for analysis. The results showed that warpage was 0.4892 mm the volume shrinkage was 12.31% the residual stress in the frst direction was 98.13 MPa and the residual stress in the second direction was 108.1 MPa. The comprehensive index was simultaneously most impacted by the melt temperature.
A Review of the Mechanics of Lined Engineered Cavities and their Implications on Hydrogen Storage
Jan 2025
Publication
Large-scale hydrogen storage at scales ranging from gigawatt-hours (GWh) to terawatt-hours (TWh) is currently projected to be an important component of the lowest cost options for a 100% variable renewable energy system driven partly by benefits to the grid from converting variable renewable electricity into hydrogen and partly by the anticipated growing role of hydrogen in a future net-zero energy system. Lined engineered cavities (LEC)s are among the prospective types of underground storage technology because they enable hydrogen storage at highpressure in the gaseous form and are expected to not rely on specific types of rock mass. They fill a niche in moderate storage capacity and cost because of their complementary advantages. An overview of various possible configurations and materials suitable for LECs for storing hydrogen is first reviewed to identify potential cost savings and performance improvements. Amongst the various LEC configurations lined engineered shafts (LES) are identified as having the greatest potential for cost reduction in softer rock masses such as sedimentary formations due to reduced excavation and construction complexity. Despite these advantages significant gaps remain in understanding the long-term behaviour of LES under cyclical loading as revealed through a review of the theoretical and experimental techniques used to study similar LEC configurations. This review paper con cludes with several recommendations for future research in numerical model formulation and material advancement with strong potential to increase the feasibility of LESs for hydrogen storage.
Hydrogen Balloon Transportation: A Cheap and Efficiency Mode to Transport Hydrogen
Nov 2023
Publication
The chances of a global hydrogen economy becoming a reality have increased significantly since the COVID pandemic and the war in Ukraine and for net zero carbon emissions. However intercontinental hydrogen transport is still a major issue. This study suggests transporting hydrogen as a gas at atmospheric pressure in balloons using the natural flow of wind to carry the balloon to its destination. We investigate the average wind speeds atmospheric pressure and temperature at different altitudes for this purpose. The ideal altitudes to transport hydrogen with balloons are 10 km or lower and hydrogen pressures in the balloon vary from 0.25 to 1 bar. Transporting hydrogen from North America to Europe at a maximum 4 km altitude would take around 4.8 days on average. Hydrogen balloon transportation cost is estimated at 0.08 USD/kg of hydrogen which is around 12 times smaller than the cost of transporting liquified hydrogen from the USA to Europe. Due to its reduced energy consumption and capital cost in some locations hydrogen balloon transportation might be a viable option for shipping hydrogen compared to liquefied hydrogen and other transport technologies.
A Study on Hydrogen Embrittlement of a High-strength Pipeline Steel Weldment after Microstructure Manipulation by Targeted Heat Treatments
Dec 2024
Publication
Hydrogen embrittlement (HE) is a major concern when steel pipelines are used for hydrogen transportation and storage. The weldments of steel pipelines are of particular concern because they are reported to have higher HE susceptibility compare to the base metal. In this work targeted heat treatments were used to manipulate the microstructure in a pipeline steel weldment to examine the effects of different microstructural features on HE susceptibility. Complementary analyses of the microstructure mechanical testing and fracture surface identified inclusions and ferrite morphology as the most dominant microstructural features that affect the susceptibility to HE. Specimens with different microstructures but sharing similar Ti-rich inclusions exhibited significant re ductions in elongation to failure after hydrogen charging and showed brittle fracture surfaces decorated with multiple ‘fish-eye’ features. In addition co-existence of bainitic microstructure with Ti-rich inclusions resulted in the highest susceptibility to HE.
An Overview of Hydrogen Storage Technologies - Key Challenges and Opportunities
Jul 2024
Publication
Hydrogen energy has been proposed as a reliable and sustainable source of energy which could play an integral part in demand for foreseeable environmentally friendly energy. Biomass fossil fuels waste products and clean energy sources like solar and wind power can all be employed for producing hydrogen. This comprehensive review paper provides a thorough overview of various hydrogen storage technologies available today along with the benefits and drawbacks of each technology in context with storage capacity efficiency safety and cost. Since safety concerns are among the major barriers to the broad application of H2 as a fuel source special attention has been paid to the safety implications of various H2 storage techniques. In addition this paper highlights the key challenges and opportunities facing the development and commercialization of hydrogen storage technologies including the need for improved materials enhanced system integration increased awareness and acceptance. Finally recommendations for future research and development with a particular focus on advancing these technologies towards commercial viability.
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