Austria
Role of Grain Boundaries in Hydrogen Embrittlement of Alloy 725: Single and Bi-crystal Microcantilever Bending Study
Jan 2022
Publication
In situ electrochemical microcantilever bending tests were conducted in this study to investigate the role of grain boundaries (GBs) in hydrogen embrittlement (HE) of Alloy 725. Specimens were prepared under three different heat treatment conditions and denoted as solution-annealed (SA) aged (AG) and over-aged (OA) samples. For single-crystal beams in an H-containing environment all three heat-treated samples exhibited crack formation and propagation; however crack propagation was more severe in the OA sample. The anodic extraction of H presented similar results as those under the H-free condition indicating the reversibility of the H effect under the tested conditions. Bi-crystal micro-cantilevers bent under H-free and H-charged conditions revealed the significant role of the GB in the HE of the beams. The results indicated that the GB in the SA sample facilitated dislocation dissipation whereas for the OA sample it caused the retardation of crack propagation. For the AG sample testing in an H-containing environment led to the formation of a sharp severe crack along the GB path.
Underground Hydrogen Storage: Application of Geochemical Modelling in a Case Study in the Molasse Basin, Upper Austria
Feb 2019
Publication
Hydrogen storage in depleted gas fields is a promising option for the large-scale storage of excess renewable energy. In the framework of the hydrogen storage assessment for the “Underground Sun Storage” project we conduct a multi-step geochemical modelling approach to study fluid–rock interactions by means of equilibrium and kinetic batch simulations. With the equilibrium approach we estimate the long-term consequences of hydrogen storage whereas kinetic models are used to investigate the interactions between hydrogen and the formation on the time scales of typical storage cycles. The kinetic approach suggests that reactions of hydrogen with minerals become only relevant over timescales much longer than the considered storage cycles. The final kinetic model considers both mineral reactions and hydrogen dissolution to be kinetically controlled. Interactions among hydrogen and aqueous-phase components seem to be dominant within the storage-relevant time span. Additionally sensitivity analyses of hydrogen dissolution kinetics which we consider to be the controlling parameter of the overall reaction system were performed. Reliable data on the kinetic rates of mineral dissolution and precipitation reactions specifically in the presence of hydrogen are scarce and often not representative of the studied conditions. These uncertainties in the kinetic rates for minerals such as pyrite and pyrrhotite were investigated and are discussed in the present work. The proposed geochemical workflow provides valuable insight into controlling mechanisms and risk evaluation of hydrogen storage projects and may serve as a guideline for future investigations.
Role of Hydrogen-based Energy Carriers as an Alternative Option to Reduce Residual Emissions Associated with Mid-century Decarbonization Goals
Mar 2022
Publication
Hydrogen-based energy carriers including hydrogen ammonia and synthetic hydrocarbons are expected to help reduce residual carbon dioxide emissions in the context of the Paris Agreement goals although their potential has not yet been fully clarified in light of their competitiveness and complementarity with other mitigation options such as electricity biofuels and carbon capture and storage (CCS). This study aimed to explore the role of hydrogen in the global energy system under various mitigation scenarios and technology portfolios using a detailed energy system model that considers various energy technologies including the conversion and use of hydrogen-based energy carriers. The results indicate that the share of hydrogen-based energy carriers generally remains less than 5% of global final energy demand by 2050 in the 2 ◦C scenarios. Nevertheless such carriers contribute to removal of residual emissions from the industry and transport sectors under specific conditions. Their share increases to 10–15% under stringent mitigation scenarios corresponding to 1.5 ◦C warming and scenarios without CCS. The transport sector is the largest consumer accounting for half or more of hydrogen production followed by the industry and power sectors. In addition to direct usage of hydrogen and ammonia synthetic hydrocarbons converted from hydrogen and carbon captured from biomass or direct air capture are attractive transport fuels growing to half of all hydrogen-based energy carriers. Upscaling of electrification and biofuels is another common cost-effective strategy revealing the importance of holistic policy design rather than heavy reliance on hydrogen.
Exergy as Criteria for Efficient energy Systems - Maximising Energy Efficiency from Resource to Energy Service, an Austrian Case Study
Sep 2021
Publication
The EU aims for complete decarbonisation. Therefore renewable generation must be massively expanded and the energy and exergy efficiency of the entire system must be significantly increased. To increase exergy efficiency a holistic consideration of the energy system is necessary. This work analyses the optimal technology mix to maximise exergy efficiency in a fully decarbonised energy system. An exergy-based optimisation model is presented and analysed. It considers both the energy supply system and the final energy application. The optimisation is using Austria as a case study with targeted renewable generation capacities of 2030. The results show that despite this massive expansion and the maximum exergy efficiency about half of the primary energy still be imported. Overall exergy efficiency can be raised from today's 34% (Sejkora et al. 2020) to 56%. The major increase in exergy efficiency is achieved in the areas of heat supply (via complete excess heat utilisation and heat pumps) and transport (via electric and fuel cell drives). The investigated exergy optimisation results in an increase of the final electrical energy demand by 44% compared to the current situation. This increase leads to mainly positive residual loads despite a significant expansion of renewable generation. Negative residual loads are used to provide heat and hydrogen.
Energy Management of Heavy-duty Fuel Cell Vehicles in Real-world Driving Scenarios: Robust Design of Strategies to Maximize the Hydrogen Economy and System Lifetime
Feb 2021
Publication
Energy management is a critical issue for the advancement of fuel cell vehicles because it significantly influences their hydrogen economy and lifetime. This paper offers a comprehensive investigation of the energy management of heavy-duty fuel cell vehicles for road freight transportation. An important and unique contribution of this study is the development of an extensive and realistic representation of the vehicle operation which includes 1750 hours of real-world driving data and variable truck loading conditions. This framework is used to analyze the potential benefits and drawbacks of heuristic optimal and predictive energy management strategies to maximize the hydrogen economy and system lifetime of fuel cell vehicles for road freight transportation. In particular the statistical evaluation of the effectiveness and robustness of the simulation results proves that it is necessary to consider numerous and realistic driving scenarios to validate energy management strategies and obtain a robust design. This paper shows that the hydrogen economy can be maximized as an individual target using the available driving information achieving a negligible deviation from the theoretical limit. Furthermore this study establishes that heuristic and optimal strategies can significantly reduce fuel cell transients to improve the system lifetime while retaining high hydrogen economies. Finally this investigation reveals the potential benefits of predictive energy management strategies for the multi-objective optimization of the hydrogen economy and system lifetime.
Mid-century Net-zero Emissions Pathways for Japan: Potential Roles of Global Mitigation Scenarios in Informing National Decarbonisation Strategies
Jan 2024
Publication
Japan has formulated a net-zero emissions target by 2050. Existing scenarios consistent with this target generally depend on carbon dioxide removal (CDR). In addition to domestic mitigation actions the import of low-carbon energy carriers such as hydrogen and synfuels and negative emissions credits are alternative options for achieving net-zero emissions in Japan. Although the potential and costs of these actions depend on global energy system transition characteristics which can potentially be informed by the global integrated assessment models they are not considered in current national scenario assessments. This study explores diverse options for achieving Japan's net-zero emissions target by 2050 using a national energy system model informed by international energy trade and emission credits costs estimated with a global energy system model. We found that demand-side electrification and approximately 100 Mt-CO2 per year of CDR implementation equivalent to approximately 10% of the current national CO2 emissions are essential across all net-zero emissions scenarios. Upscaling of domestically generated hydrogen-based alternative fuels and energy demand reduction can avoid further reliance on CDR. While imports of hydrogen-based energy carriers and emission credits are effective options annual import costs exceed the current cost of fossil fuel imports. In addition import dependency reaches approximately 50% in the scenario relying on hydrogen imports. This study highlights the importance of considering global trade when developing national net-zero emissions scenarios and describes potential new roles for global models.
Porosity and Thickness Effect of Pd–Cu–Si Metallic Glasses on Electrocatalytic Hydrogen Production and Storage
Aug 2021
Publication
This contribution places emphasis on tuning pore architecture and film thickness of mesoporous Pd–Cu–Si thin films sputtered on Si/SiO2 substrates for enhanced electrocatalytic and hydrogen sorption/desorption activity and their comparison with the state-of-the-art thin film electrocatalysts. Small Tafel slope of 43 mV dec–1 for 1250 nm thick coatings with 2 µm diameter pores with 4.2 µm interspacing (H2) electrocatalyst with comparable hydrogen overpotentials to the literature suggests its use for standard fuel cells. The largest hydrogen sorption has been attained for the 250 nm thick electrocatalyst on 5 µm pore diameter and 12 µm interspacing (2189 µC cm–2 per CV cycle) making it possible for rapid storage systems. Moreover the charge transfer resistance described by an equivalent circuit model has an excellent correlation with Tafel slopes. Along with its very low Tafel slope of 42 mV dec–1 10 nm thick H2 pore design electrocatalyst has the highest capacitive response of ∼0.001 S sn cm–2 and is promising to be used as a nano-charger and hydrogen sensor.
Expectations as a Key to Understanding Actor Strategies in the Field of Fuel Cell and Hydrogen Vehicles
Feb 2012
Publication
Due to its environmental impact the mobility system is increasingly under pressure. The challenges to cope with climate change air quality depleting fossil resources imply the need for a transition of the current mobility system towards a more sustainable one. Expectations and visions have been identified as crucial in the guidance of such transitions and more specifically of actor strategies. Still it remained unclear why the actors involved in transition activities appear to change their strategies frequently and suddenly. The empirical analysis of the expectations and strategies of three actors in the field of hydrogen and fuel cell technology indicates that changing actor strategies can be explained by rather volatile expectations related to different levels. Our case studies of the strategies of two large car manufacturers and the German government demonstrate that the car manufacturers refer strongly to expectations about the future regime while expectations related to the socio-technical landscape level appear to be crucial for the strategy of the German government.
Interlinking the Renewable Electricity and Gas Sectors: A Techno-Economic Case Study for Austria
Oct 2021
Publication
Achieving climate neutrality requires a massive transformation of current energy systems. Fossil energy sources must be replaced with renewable ones. Renewable energy sources with reasonable potential such as photovoltaics or wind power provide electricity. However since chemical energy carriers are essential for various sectors and applications the need for renewable gases comes more and more into focus. This paper determines the Austrian green hydrogen potential produced exclusively from electricity surpluses. In combination with assumed sustainable methane production the resulting renewable gas import demand is identified based on two fully decarbonised scenarios for the investigated years 2030 2040 and 2050. While in one scenario energy efficiency is maximised in the other scenario significant behavioural changes are considered to reduce the total energy consumption. A techno-economic analysis is used to identify the economically reasonable national green hydrogen potential and to calculate the averaged levelised cost of hydrogen (LCOH2) for each scenario and considered year. Furthermore roll-out curves for the necessary expansion of national electrolysis plants are presented. The results show that in 2050 about 43% of the national gas demand can be produced nationally and economically (34 TWh green hydrogen 16 TWh sustainable methane). The resulting national hydrogen production costs are comparable to the expected import costs (including transport costs). The most important actions are the quick and extensive expansion of renewables and electrolysis plants both nationally and internationally
Air Mass Flow and Pressure Optimisation of a PEM Fuel Cell Range Extender System
Aug 2022
Publication
In order to eliminate the local CO2 emissions from vehicles and to combat the associated climate change the classic internal combustion engine can be replaced by an electric motor. The two most advantageous variants for the necessary electrical energy storage in the vehicle are currently the purely electrochemical storage in batteries and the chemical storage in hydrogen with subsequent conversion into electrical energy by means of a fuel cell stack. The two variants can also be combined in a battery electric vehicle with a fuel cell range extender so that the vehicle can be refuelled either purely electrically or using hydrogen. The air compressor a key component of a PEM fuel cell system can be operated at different air excess and pressure ratios which influence the stack as well as the system efficiency. To asses the steady state behaviour of a PEM fuel cell range extender system a system test bench utilising a commercially available 30 kW stack (96 cells 409 cm2 cell area) was developed. The influences of the operating parameters (air excess ratio 1.3 to 1.7 stack temperature 20 °C–60 °C air compressor pressure ratio up to 1.67 load point 122 mA/cm2 to 978 mA/cm2) on the fuel cell stack voltage level (constant ambient relative humidity of 45%) and the corresponding system efficiency were measured by utilising current voltage mass flow temperature and pressure sensors. A fuel cell stack model was presented which correlates closely with the experimental data (0.861% relative error). The air supply components were modelled utilising a surface fit. Subsequently the system efficiency of the validated model was optimised by varying the air mass flow and air pressure. It is shown that higher air pressures and lower air excess ratios increase the system efficiency at high loads. The maximum achieved system efficiency is 55.21% at the lowest continuous load point and 43.74% at the highest continuous load point. Future work can utilise the test bench or the validated model for component design studies to further improve the system efficiency.
Beyond Traditional Energy Sector Coupling: Conserving and Efficient Use of Local Resources
Jun 2022
Publication
Decentralisation and sector coupling are becoming increasingly crucial for the decarbonisation of the energy system. Resources such as waste and water have high energy recovery potential and are required as inputs for various conversion technologies; however waste and water have not yet been considered in sector coupling approaches but only in separate examinations. In this work an open-source sector coupling optimisation model considering all of these resources and their utilisation is developed and applied in a test-bed in an Israeli city. Our investigations include an impact assessment of energy recovery and resource utilisation in the transition to a hydrogen economy with regard to the inclusion of greywater and consideration of emissions. Additionally sensitivity analyses are performed in order to assess the complexity level of energy recovery. The results demonstrate that waste and water energy recovery can provide high contributions to energy generation. Furthermore greywater use can be vital to cover the water demands in scarcity periods thus saving potable water and enabling the use of technology. Regarding the transition to hydrogen technologies resource energy recovery and management have an even higher effect than in the original setup. However without appropriate resource management a reduction in emissions cannot be achieved. Furthermore the sensitivity analyses indicate the existence of complex relationships between energy recovery technologies and other energy system operations.
Hydrogen as Short-Term Flexibility and Seasonal Storage in a Sector-Coupled Electricity Market
Jul 2023
Publication
The rapid expansion of renewable energies has the potential to decarbonize the electricity supply. This is more challenging in difficult-to-electrify sectors. The use of hydrogen provides a massive potential for this issue. However expanding hydrogen production increases electricity demand while providing additional flexibility to the electricity market. This paper mainly aims to analyze the economic effects of this sector coupling between the European electricity and national hydrogen markets. The developed energy market model jointly considers both markets to reach an overall welfare optimum. A novel modeling approach allows the interaction of these markets without the need for several iterative optimization runs. This allows for a detailed analysis of various market participants’ changes in consumer and producer surpluses. The optimization is conducted in 13 connected Central European countries to account for various power plant fleets generation mixes and electricity prices. Results show an overall welfare increase of EUR 4 to 28 billion in 2030 and an EUR 5 to 158 billion increase in 2040. However there is a surplus shift from consumers to producers. The consumer surplus is reduced by up to EUR 44 billion in 2030 and EUR 60 billion while producers benefit to achieve the overall welfare benefits. The reduction of consumer surplus changes if significant price peaks occur. Fuel cell applications can avoid these price peaks resulting in a surplus shift from thermal power plants to consumers. Hence consumer surplus can increase by up to EUR 146 billion in the respective 2040 scenarios. Pink hydrogen accounts for a sizable portion of total hydrogen production up to 58 percent in 2030 and up to 30 percent in 2040. As a result nuclear power plants that are nearly entirely allocated in France stand to benefit greatly from this sector coupling. Additional efforts could be made to address the link between hydrogen and natural gas prices. Furthermore the potential for cross-border hydrogen trade and the implementation of national legal and regulatory frameworks could be assessed.
Decarbonization of the Steel Industry: A Techno-economic Analysis
Jan 2022
Publication
A substantial CO2-emmissions abatement from the steel sector seems to be a challenging task without support of so-called “breakthrough technologies” such as the hydrogen-based direct reduction process. The scope of this work is to evaluate both the potential for the implementation of green hydrogen generated via electrolysis in the direct reduction process as well as the constraints. The results for this process route are compared with both the well-established blast furnace route as well as the natural gas-based direct reduction which is considered as a bridge technology towards decarbonization as it already operates with H2 and CO as main reducing agents. The outcomes obtained from the operation of a 6-MW PEM electrolysis system installed as part of the H2FUTURE project provide a basis for this analysis. The CO2 reduction potential for the various routes together with an economic study are the main results of this analysis. Additionally the corresponding hydrogen- and electricity demands for large-scale adoption across Europe are presented in order to rate possible scenarios for the future of steelmaking towards a carbon-lean industry.
Hydrogen Deep Ocean Link: A Global Sustainable Interconnected Energy Grid<br/><br/><br/>
Mar 2022
Publication
The world is undergoing a substantial energy transition with an increasing share of intermittent sources of energy on the grid which is increasing the challenges to operate the power grid reliably. An option that has been receiving much focus after the COVID pandemic is the development of a hydrogen economy. Challenges for a hydrogen economy are the high investment costs involved in compression storage and long-distance transportation. This paper analyses an innovative proposal for the creation of hydrogen ocean links. It intends to fill existing gaps in the creation of a hydrogen economy with the increase in flexibility and viability for hydrogen production consumption compression storage and transportation. The main concept behind the proposals presented in this paper consists of using the fact that the pressure in the deep sea is very high which allows a thin and cheap HDPE tank to store and transport large amounts of pressurized hydrogen in the deep sea. This is performed by replacing seawater with pressurized hydrogen and maintaining the pressure in the pipes similar to the outside pressure. Hydrogen Deep Ocean Link has the potential of increasing the interconnectivity of different regional energy grids into a global sustainable interconnected energy system.
Linking Geological and Infrastructural Requirements for Large-scale Underground Hydrogen Storage in Germany
Jun 2023
Publication
Hydrogen storage might be key to the success of the hydrogen economy and hence the energy transition in Germany. One option for cost-effective storage of large quantities of hydrogen is the geological subsurface. However previous experience with underground hydrogen storage is restricted to salt caverns which are limited in size and space. In contrast pore storage facilities in aquifers -and/or depleted hydrocarbon reservoirs- could play a vital role in meeting base load needs due to their wide availability and large storage capacity but experiences are limited to past operations with hydrogen-bearing town gas. To overcome this barrier here we investigate hydrogen storage in porous storage systems in a two-step process: 1) First we investigate positive and cautionary indicators for safe operations of hydrogen storage in pore storage systems. 2) Second we estimate hydrogen storage capacities of pore storage systems in (current and decommissioned) underground natural gas storage systems and saline aquifers. Our systematic review highlights that optimal storage conditions in terms of energy content and hydrogen quality are found in sandstone reservoirs in absence of carbonate and iron bearing accessory minerals at a depth of approx. 1100 m and a temperature of at least 40°C. Porosity and permeability of the reservoir formation should be at least 20% and 5 × 10−13 m2 (~500 mD) respectively. In addition the pH of the brine should fall below 6 and the salinity should exceed 100 mg/L. Based on these estimates the total hydrogen storage capacity in underground natural gas storages is estimated to be up to 8 billion cubic meters or (0.72 Mt at STP) corresponding to 29 TWh of energy equivalent of hydrogen. Saline aquifers may offer additional storage capacities of 81.6–691.8 Mt of hydrogen which amounts to 3.2 to 27.3 PWh of energy equivalent of hydrogen the majority of which is located in the North German basin. Pore storage systems could therefore become a crucial element of the future German hydrogen infrastructure especially in regions with large industrial hydrogen (storage) demand and likely hydrogen imports via pipelines and ships.
A Review on Metal Hydride Materials for Hydrogen Storage
Jul 2023
Publication
To achieve the shift to renewable energies efficient energy storage is of the upmost importance. Hydrogen as a chemical energy storage represents a promising technology due to its high gravimetric energy density. However the most efficient form of hydrogen storage still remains an open question. Absorption-based storage of hydrogen in metal hydrides offers high volumetric energy densities as well as safety advantages. In this work technical economic and environmental aspects of different metal hydride materials are investigated. An overview of the material properties production methods as well as possibilities for enhancement of properties are presented. Furthermore impacts on material costs abundance of raw materials and dependency on imports are discussed. Advantages and disadvantages of selected materials are derived and may serve as a decision basis for material selection based on application. Further research on enhancement of material properties as well as on the system level is required for widespread application of metal hydrides.
Hydrogen Role in the Valorization of Integrated Steelworks Process Off-gases through Methane and Methanol Syntheses
Jun 2021
Publication
The valorization of integrated steelworks process off-gases as feedstock for synthesizing methane and methanol is in line with European Green Deal challenges. However this target can be generally achieved only through process off-gases enrichment with hydrogen and use of cutting-edge syntheses reactors coupled to advanced control systems. These aspects are addressed in the RFCS project i3 upgrade and the central role of hydrogen was evident from the first stages of the project. First stationary scenario analyses showed that the required hydrogen amount is significant and existing renewable hydrogen production technologies are not ready to satisfy the demand in an economic perspective. The poor availability of low-cost green hydrogen as one of the main barriers for producing methane and methanol from process off-gases is further highlighted in the application of an ad-hoc developed dispatch controller for managing hydrogen intensified syntheses in integrated steelworks. The dispatch controller considers both economic and environmental impacts in the cost function and although significant environmental benefits are obtainable by exploiting process off-gases in the syntheses the current hydrogen costs highly affect the dispatch controller decisions. This underlines the need for big scale green hydrogen production processes and dedicated green markets for hydrogen-intensive industries which would ensure easy access to this fundamental gas paving the way for a C-lean and more sustainable steel production.
Methane Pyrolysis in a Liquid Metal Bubble Column Reactor for CO2-Free Production of Hydrogen
Oct 2023
Publication
In light of the growing interest in hydrogen as an energy carrier and reducing agent various industries including the iron and steel sector are considering the increased adoption of hydrogen. To meet the rising demand in energy-intensive industries the production of hydrogen must be significantly expanded and further developed. However current hydrogen production heavily relies on fossil-fuel-based methods resulting in a considerable environmental burden with approximately 10 tons of CO2 emissions per ton of hydrogen. To address this challenge methane pyrolysis offers a promising approach for producing clean hydrogen with reduced CO2 emissions. This process involves converting methane (CH4 ) into hydrogen and solid carbon significantly lowering the carbon footprint. This work aims to enhance and broaden the understanding of methane pyrolysis in a liquid metal bubble column reactor (LMBCR) by utilizing an expanded and improved experimental setup based on the reactor concept previously proposed by authors from Montanuniversitaet in 2022 and 2023. The focus is on investigating the process parameters’ temperature and methane input rate with regard to their impact on methane conversion. The liquid metal temperature exhibits a strong influence increasing methane conversion from 35% at 1150 ◦C to 74% at 1250 ◦C. In contrast the effect of the methane flow rate remains relatively small in the investigated range. Moreover an investigation is conducted to assess the impact of carbon layers covering the surface of the liquid metal column. Additionally a comparative analysis between the LMBCR and a blank tube reactor (BTR) is presented.
Hydrogen Quality in Used Natual Gas Pipelines: An Experimental Investigation of Contaminants According to ISO 14687:2019 Standard
Sep 2023
Publication
The transport of hydrogen in used natural gas pipelines is a strategic key element of a pan-European hydrogen infrastructure. At the same time accurate knowledge of the hydrogen quality is essential in order to be able to address a wide application range. Therefore an experimental investigation was carried out to find out which contaminants enter into the hydrogen from the used natural gas pipelines. Pipeline elements from the high pressure gas grid of Austria were exposed to hydrogen. Steel pipelines built between 1960 and 2018 which were operated with odorised and pure natural gas were examined. The hydrogen was analysed according to requirements of ISO14687: 2019 Grade D measurement standard. The results show that based on age odorization and sediments different contimenants are introduced. Odorants hydrocarbons but also sulphur compounds ammonia and halogenated hydrogen compounds were identified. Sediments are identified as the main source of impurities. However the concentrations of the introduced contaminants were low (6 nmol/mol to 10 μmol/mol). Quality monitoring with a wide range of detection options for different components (sulphur halogenated compounds hydrocarbons ammonia and atmospheric components) is crucial for real operation. The authors deduce that a Grade A hydrogen quality can be safely achieved in real operation.
Renewable Hydrogen: Modular Concepts from Production over Storage to the Consumer
Jan 2021
Publication
A simulation tool called HYDRA to optimize individual hydrogen infrastructure layouts is presented. The different electrolyzer technologies namely proton exchange membrane electrolysis anion exchange membrane electrolysis alkaline electrolysis and solid oxide electrolysis as well as hydrogen storage possibilities are described in more detail and evaluated. To illustrate the application opportunities of HYDRA three project examples are discussed. The examples include central and decentral applications while taking the usage of hydrogen into account.
Large-scale Underground Hydrogen Storage: Integrated Modeling of a Reservoir-wellbore System
Jan 2023
Publication
Underground Hydrogen Storage (UHS) has received significant attention over the past few years as hydrogen seems well-suited for adjusting seasonal energy gaps. We present an integrated reservoir-well model for “Viking A00 the depleted gas field in the North Sea as a potential site for UHS. Our findings show that utilizing the integrated model results in more reasonable predictions as the gas composition changes over time. Sensitivity analyses show that the lighter the cushion gas the more production can be obtained. However the purity of the produced hydrogen will be affected to some extent which can be enhanced by increasing the fill-up period and the injection rate. The results also show that even though hydrogen diffuses into the reservoir and mixes up with the native fluids (mainly methane) the impact of hydrogen diffusion is marginal. All these factors will potentially influence the project's economics.
Hydrogen Embrittlement Characteristics in Cold-drawn High-strength Stainless Steel Wires
Mar 2023
Publication
Hydrogen uptake and embrittlement characteristics of a cold-drawn austenitic stainless steel wire were investigated. Slow strain rate testing and fracture surface analysis were applied to determine the hydrogen embrittlement resistance providing an apparent decrease in resistance to hydrogen embrittlement for a 50% degree of cold deformation. The hydrogen content was assessed by thermal desorption and laser-induced breakdown spectroscopy establishing a correlation between the total absorbed hydrogen and the intensity of near-surface hydrogen. The sub-surface hydrogen content of the hot-rolled specimen was determined to be 791 wt.ppm.
Hybrid Model Predictive Control of Renewable Microgrids and Seasonal Hydrogen Storage
Jun 2023
Publication
Optimal energy management of microgrids enables efficient integration of renewable energies by considering all system flexibilities. For systems with significant seasonal imbalance between energy production and demand it may be necessary to integrate seasonal storage in order to achieve fully decarbonized operation. This paper develops a novel model predictive control strategy for a renewable microgrid with seasonal hydrogen storage. The strategy relies on data-based prediction of the energy production and consumption of an industrial power plant and finds optimized energy flows using a digital twin optimizer. To enable seasonal operation incentives for long-term energy shifts are provided by assigning a cost value to the storage charge and adding it to the optimization target function. A hybrid control scheme based on rule-based heuristics compensates for imperfect predictions. With only 6% oversizing compared to the optimal system layout the strategy manages to deliver enough energy to meet all demand while achieving balanced hydrogen production and consumption throughout the year.
Modelling Hydrogen Storage and Filling Systems: A Dynamic and Customizable Toolkit
Aug 2023
Publication
Hydrogen plays a vital role in decarbonizing the mobility sector. With the number of hydrogen vehicles expected to drastically increase a network of refuelling stations needs to be built to keep up with the hydrogen demand. However further research and development on hydrogen refuelling infrastructure storage and standardization is required to overcome technical and economic barriers. Simulation tools can reduce time and costs during the design phase but existing models do not fully support calculations of complete and arbitrary system layouts. Therefore a flexible simulation toolbox for rapid investigations of hydrogen refuelling and extraction processes as well as development of refuelling infrastructure vehicle tank systems and refuelling protocols for non-standardized applications was developed. Our model library H2VPATT comprises of typical components found in refuelling infrastructure. The key component is the hydrogen tank model. The simulation model was successfully validated with measurement data from refuelling tests of a 320 l type III tank.
Refuelling Tests of a Hydrogen Tank for Heavy-duty Applications
Sep 2023
Publication
A transition towards zero-emission fuels is required in the mobility sector in order to reach the climate goals. Here (green) renewable hydrogen for use in fuel cells will play an important role especially for heavy duty applications such as trucks. However there are still challenges to overcome regarding efficient storage infrastructure integration and optimization of the refuelling process. A key aspect is to reduce the refuelling duration as much as possible while staying below the maximum allowed temperature of 85 C. Experimental tests for the refuelling of a 320 l type III tank were conducted at different operating conditions and the tank gas temperature measured at the front and back ends. The results indicate a strongly inhomogeneous temperature field where measuring and verifying the actual maximum temperatures proves difficult. Furthermore a simulation approach is provided to calculate the average tank gas temperature at the end of the refuelling process.
Renewable Marine Fuel Production for Decarbonised Maritime Shipping: Pathways, Policy Measures and Transition Dynamics
Jun 2023
Publication
This article investigates the potential of renewable and low-carbon fuel production for the maritime shipping sector using Sweden as a case in focus. Techno-economic modelling and socio-technical transition studies are combined to explore the conditions opportunities and barriers to decarbonising the maritime shipping industry. A set of scenarios have been developed considering demand assumptions and potential instruments such as carbon price energy tax and blending mandate. The study finds that there are opportunities for decarbonising the maritime shipping industry by using renewable marine fuels such as advanced biofuels (e.g. biomethanol) electrofuels (e.g. e-methanol) and hydrogen. Sweden has tremendous resource potential for bio-based and hydrogen-based renewable liquid fuel production. In the evaluated system boundary biomethanol presents the cheapest technology option while e-ammonia is the most expensive one. Green electricity plays an important role in the decarbonisation of the maritime sector. The results of the supply chain optimisation identify the location sites and technology in Sweden as well as the trade flows to bring the fuels to where the bunker facilities are potentially located. Biomethanol and hydrogen-based marine fuels are cost-effective at a carbon price beyond 100 €/tCO2 and 200 €/tCO2 respectively. Linking back to the socio-technical transition pathways the study finds that some shipping companies are in the process of transitioning towards using renewable marine fuels thereby enabling niche innovations to break through the carbon lock-in and eventually alter the socio-technical regime while other shipping companies are more resistant. Overall there is increasing pressure from (inter)national energy and climate policy-making to decarbonise the maritime shipping industry.
Evaluation of Process Simulation and Reactor Technologies of an Integrated Power-to-liquid Plant at a Cement Factory
Mar 2023
Publication
A novel carbon capture and utilization (CCU) process is described in which process-related carbon dioxide is captured from cement plant exhaust gas (10000 tons/year) and converted with green hydrogen in a Fischer Tropsch synthesis to liquid mainly paraffinic hydrocarbons (syncrude approx. 3000 tons/year) which is finally processed to polyolefins. This CCU process chain is simulated with the software package ASPEN Plus V12.1®. In a first step the influence of hydrogen production technology such as PEM and SOEC and reverse water-gas shift reactor (rWGS) technology (electrified and autothermal design) on plant specific efficiencies (Power-to-Liquid PtL carbon conversion) product volumes and investment operating and net production costs (NPC) is investigated. Furthermore process routes reducing the CO2 content in the Fischer Tropsch feed gas are elaborated implementing a CO2 separation unit or recycle streams back to the rWGS reactor. Unexpectedly CO2 capture and recycle streams back to the rWGS show no significant impact on the performance of each process scenario particularly in terms of the product quantity. However lower PtL efficiencies and higher NPC are noticeable for these cases. The techno-economic assessment reveals that the use of a SOEC and an electrified rWGS reactor offers the technologically best and economically most optimized process chain with NPC of 8.40 EUR/kgsyncrude a PtL efficiency of 54% and a carbon conversion of 85%.
Towards a Multi-color Hydrogen Production Network? Competing Imaginaries of Development in Northern Patagonia, Argentina
Feb 2024
Publication
Green hydrogen has recently gained importance as a key element in the transition to a low-carbon energy future sparking a boom in possible production regions. This article aims at situating incipient hydrogen production in the Argentine province of Río Negro within a global production network (GPN). The early configuration of the hydrogen-GPN includes several stakeholders and is contested in many ways. To explore the possible materialization of the hydrogen economy in Argentina this article links GPN literature to the concept of sociotechnical imaginaries. In so doing this study finds three energy imaginaries linked to hydrogen development: First advocates of green hydrogen (GH2) project a sociotechnical imaginary in which GH2 is expected to promote scientific and technological progress. Second proponents of blue hydrogen point to Vaca Muerta and the role of natural gas for energy autonomy. Third opponents of the GH2 project question the underlying growth and export model emphasizing conservation and domestic energy sovereignty. The competition between different capital fractions i.e. green and fossil currently poses the risk of pro-fossil path decisions and lock-in effects. Current power constellations have led to the replacement of green with low-emission resulting in the promotion of multi-colored hydrogen. This is particularly evident in the draft for the new national hydrogen law and the actors involved in defining the national hydrogen strategy. The conceptual combination of actors and their interests their current power relations and the sociotechnical imaginaries they deploy illustrates how Argentina's energy future is already being shaped today.
Greenhouse Gas Emissions Performance of Electric, Hydrogen and Fossil-Fuelled Freight Trucks with Uncertainty Estimates Using a Probabilistic Life-Cycle Assessment (pLCA)
Jan 2024
Publication
This research conducted a probabilistic life-cycle assessment (pLCA) into the greenhouse gas (GHG) emissions performance of nine combinations of truck size and powertrain technology for a recent past and a future (largely decarbonised) situation in Australia. This study finds that the relative and absolute life-cycle GHG emissions performance strongly depends on the vehicle class powertrain and year of assessment. Life-cycle emission factor distributions vary substantially in their magnitude range and shape. Diesel trucks had lower life-cycle GHG emissions in 2019 than electric trucks (battery hydrogen fuel cell) mainly due to the high carbon-emission intensity of the Australian electricity grid (mainly coal) and hydrogen production (mainly through steam–methane reforming). The picture is however very different for a more decarbonised situation where battery electric trucks in particular provide deep reductions (about 75–85%) in life-cycle GHG emissions. Fuel-cell electric (hydrogen) trucks also provide substantial reductions (about 50–70%) but not as deep as those for battery electric trucks. Moreover hydrogen trucks exhibit the largest uncertainty in emissions performance which reflects the uncertainty and general lack of information for this technology. They therefore carry an elevated risk of not achieving the expected emission reductions. Battery electric trucks show the smallest (absolute) uncertainty which suggests that these trucks are expected to deliver the deepest and most robust emission reductions. Operational emissions (on-road driving and vehicle maintenance combined) dominate life-cycle emissions for all vehicle classes. Vehicle manufacturing and upstream emissions make a relatively small contribution to life-cycle emissions from diesel trucks (
Hydrogen Balloon Transportation: A Cheap and Efficiency Mode to Transport Hydrogen
Nov 2023
Publication
The chances of a global hydrogen economy becoming a reality have increased significantly since the COVID pandemic and the war in Ukraine and for net zero carbon emissions. However intercontinental hydrogen transport is still a major issue. This study suggests transporting hydrogen as a gas at atmospheric pressure in balloons using the natural flow of wind to carry the balloon to its destination. We investigate the average wind speeds atmospheric pressure and temperature at different altitudes for this purpose. The ideal altitudes to transport hydrogen with balloons are 10 km or lower and hydrogen pressures in the balloon vary from 0.25 to 1 bar. Transporting hydrogen from North America to Europe at a maximum 4 km altitude would take around 4.8 days on average. Hydrogen balloon transportation cost is estimated at 0.08 USD/kg of hydrogen which is around 12 times smaller than the cost of transporting liquified hydrogen from the USA to Europe. Due to its reduced energy consumption and capital cost in some locations hydrogen balloon transportation might be a viable option for shipping hydrogen compared to liquefied hydrogen and other transport technologies.
Thermal Design of a System for Mobile Powersupply
Sep 2023
Publication
Ever more stringent emission regulations for vehicles encourage increasing numbers of battery electric vehicles on the roads. A drawback of storing electric energy in a battery is the comparable low energy density low driving range and the higher propensity to deplete the energy storage before reaching the destination especially at low ambient temperatures. When the battery is depleted stranded vehicles can either be towed or recharged with a mobile recharging station. Several technologies of mobile recharging stations already exist however most of them use fossil fuels to recharge battery electric vehicles. The proposed novel zero emission solution for mobile charging is a combined high voltage battery and hydrogen fuel cell charging station. Due to the thermal characteristics of the fuel cell and high voltage battery (which allow only comparable low coolant temperatures) the thermal design for this specific application (available heat exchanger area zero vehicle speed air flow direction) becomes challenging and is addressed in this work. Experimental methods were used to obtain reliable thermal and electric power measurement data of a 30 kW fuel cell system which is used in the Mobile Hydrogen Powersupply. Subsequently simulation methods were applied for the thermal design and optimisation of the coolant circuits and heat exchangers. It is shown that an battery electric vehicle charging power of 22 kW requires a heat exchanger area of 1 m2 of which 60 % is used by the fuel cell heat exchanger and the remainder by the battery heat exchanger to achieve steady state operation at the highest possible ambient temperature of 436 °C. Furthermore the simulation showed that when the charging power of 22 kW is solely provided by the high voltage battery the highest possible ambient temperature is 42 °C. When the charging power is decreased operation up to the maximum ambient temperatures of 45 °C can be achieved. The results of maximum charging power and limiting ambient temperature give insights for further system improvements which are: sizing of fuel cell or battery trailer design and heat exchanger area operation strategy of the system (power split between high voltage battery and fuel cell) as well as possible dynamic operation scenarios.
Prospects and Impediments for Hydrogen Fuel Cell Buses
Jun 2021
Publication
The number of demonstration projects with fuel cell buses has been increasing worldwide. The goal of this paper is to analyse prospects and barriers for fuel cell buses focusing on their economic- technical- and environmental performance. Our results show that the prices of fuel cell buses although decreasing over time are still about 40% higher than those of diesel buses. With the looming ban of diesel vehicles and current limitations of battery electric vehicles fuel cell buses could become a viable alternative in the mid-to long-term. With the requirements for a better integration of renewable energy sources in the transport system interest in hydrogen is rising. Hydrogen produced from renewables used in fuel cell buses has the potential to save about 93% of CO2 emissions in comparison to diesel buses. Yet from environmental point-of-view it has to be ensured that hydrogen is produced from renewables. Currently the major barrier for a faster penetration of fuel cell buses are their high purchase prices which could be significantly reduced with the increasing number of buses through technological learning. The final conclusion is that a tougher transport policy framework is needed which fully reflects the environmental impact of different buses used.
On the Future Relevance of Green Hydrogen in Europe
Jan 2024
Publication
Hydrogen is among the energy carriers which are most often considered for bringing about a sustainable energy system. Yet so far hydrogen has not delivered as an energy carrier. The core objective of this paper is to provide a comprehensive analysis of the state-of-the-art and the future prospects of green hydrogen in the European energy system from economic energetic and CO2 emissions point-of-view. The analysis shows that there are some increasing opportunities for hydrogen use in industry and in the transport sector when electrification is not possible or is too expensive as well as a storage in the European electricity system. However a hydrogen-based energy system will remain a vision at least over the next decades. The major reason for this is the unfavorable economics mostly due to high investment costs in the whole supply chain. In addition the overall efficiencies in the hydrogen chains are moderate in general. The full environmental benignity of hydrogen as an energy carrier is only provided when renewable energy sources are used for hydrogen production. However in Europe the potentials for green hydrogen are very limited due to the insufficient expansion of renewable electricity generation. For this reason many European countries are considering options for green hydrogen import. The future of hydrogen is highly dependent on the supporting policy framework. To reduce the risk in the investment in hydrogen infrastructure as well as to justify the promotion of green hydrogen it is very important that Europe works out a very clear and realistic long-term implementation strategy.
The Race Between Hydrogen and Heat Pumps for Space and Water Heating: A Model-based Scenario Analysis
Nov 2023
Publication
This paper analyses different levels and means of the electrification of space and hot water heating using an explorative modelling approach. The analysis provides guidance to the ongoing discussion on favourable pathways for heating buildings and the role of secondary energy carriers such as hydrogen or synthetic fuels. In total 12 different scenarios were modelled with decarbonisation pathways until 2050 which cover all 27 member states of the European Union. Two highly detailed optimisation models were combined to cover the building stock and the upstream energy supply sector. The analysis shows that decarbonisation pathways for space and water heating based on large shares of heat pumps have at least 11% lower system costs in 2050 than pathways with large shares of hydrogen or synthetic fuels. This translates into system cost savings of around €70 bn. Heat pumps are cost-efficient in decentralised systems and in centralised district heating systems. Hence heat pumps should be the favoured option to achieve a cost-optimal solution for heating buildings. Accordingly the paper makes a novel and significant contribution to understanding suitable and cost-efficient decarbonisation pathways for space and hot water heating via electrification. The results of the paper can provide robust guidance for policymakers.
Investigation of Pre-cooling Strategies for Heavy-duty Hydrogen Refuelling
Mar 2024
Publication
Green hydrogen presents a promising solution for transitioning from fossil fuels to a clean energy future particularly with the application of fuel cell electric vehicles (FCEVs). However the hydrogen refuelling process for FCEVs requires extensive pre-cooling to achieve fast filling times. This study presents experiments and simulations of a hydrogen refuelling station equipped with an adaptable cold-fill unit aiming to maximize fuelling efficiencies. For this purpose we developed and experimentally validated simulation models for a hydrogen tank and an aluminium block heat exchanger. Different pre-cooling parameters affect the final tank temperatures during the parallel filling of three 350 L type IV tanks. The results indicate significant potential for optimizing the required cooling energy with achievable savings of over 50 % depending on the pre-cooling strategy. The optimized pre-cooling strategies and energy savings aid in advancing the refuelling process for FCEVs effectively contributing to the transition to clean energy.
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