Switzerland
Understanding Degradation Effects of Elevated Temperature Operating Conditions in Polymer Electrolyte Water Electrolyzers
Apr 2021
Publication
The cost of polymer electrolyte water electrolysis (PEWE) is dominated by the price of electricity used to power the water splitting reaction. We present a liquid water fed polymer electrolyte water electrolyzer cell operated at a cell temperature of 100 °C in comparison to a cell operated at state-of-the-art operation temperature of 60 °C over a 300 h constant current period. The hydrogen conversion efficiency increases by up to 5% at elevated temperature and makes green hydrogen cheaper. However temperature is a stress factor that accelerates degradation causes in the cell. The PEWE cell operated at a cell temperature of 100 °C shows a 5 times increased cell voltage loss rate compared to the PEWE cell at 60 °C. The initial performance gain was found to be consumed after a projected operation time of 3500 h. Elevated temperature operation is only viable if a voltage loss rate of less than 5.8 μV h−1 can be attained. The major degradation phenomena that impact performance loss at 100 °C are ohmic (49%) and anode kinetic losses (45%). Damage to components was identified by post-test electron-microscopic analysis of the catalyst coated membrane and measurement of cation content in the drag water. The chemical decomposition of the ionomer increases by a factor of 10 at 100 °C vs 60 °C. Failure by short circuit formation was estimated to be a failure mode after a projected lifetime 3700 h. At elevated temperature and differential pressure operation hydrogen gas cross-over is limiting since a content of 4% hydrogen in oxygen represents the lower explosion limit.
Hydrogen in Natural Gas Grids: Prospects and Recommendations About Gas Flow Meters
Aug 2024
Publication
To inject green hydrogen (H2) into the existing natural gas (NG) infrastructure is one way to decarbonize the European energy system. However asset readiness is necessary to be successful. Preliminary analysis and experimental results about the compatibility of hydrogen and natural gas mixtures (H2NG) with the actual gas grids make the scientific community confident about the feasibility. Nevertheless specific technical questions need more research. A significant topic of debate is the impact of H2NG mixtures on the performance of state-ofthe-art fiscal measuring devices which are essential for accurate billing. Identifying and addressing any potential degradation in their metrological performance due to H2NG is critical for decision-making. However the literature lacks data about the gas meters’ technologies currently installed in the NG grids such as a comprehensive overview of their readiness at different concentrations while data are fragmented among different sources. This paper addresses these gaps by analyzing the main characteristics and categorizing more than 20000 gas meters installed in THOTH2 project partners’ grids and by summarizing the performance of traditional technologies with H2NG mixtures and pure H2 based on literature review operators experience and manufacturers knowledge. Based on these insights recommendations are given to stakeholders on overcoming the identified barriers to facilitate a smooth transition.
Near-term Infrastructure Rollout and Investment Strategies for Net-zero Hydrogen Supply Chains
Feb 2024
Publication
Low-carbon hydrogen plays a key role in European industrial decarbonization strategies. This work investigates the cost-optimal planning of European low-carbon hydrogen supply chains in the near term (2025–2035) comparing several hydrogen production technologies and considering multiple spatial scales. We focus on mature hydrogen production technologies: steam methane reforming of natural gas biomethane reforming biomass gasification and water electrolysis. The analysis includes carbon capture and storage for natural gas and biomass-derived hydrogen. We formulate and solve a linear optimization model that determines the costoptimal type size and location of hydrogen production and transport technologies in compliance with selected carbon emission targets including the EU fit for 55 target and an ambitious net-zero emissions target for 2035. Existing steam methane reforming capacities are considered and optimal carbon and biomass networks are designed. Findings identify biomass-based hydrogen production as the most cost-efficient hydrogen technology. Carbon capture and storage is installed to achieve net-zero carbon emissions while electrolysis remains costdisadvantageous and is deployed on a limited scale across all considered sensitivity scenarios. Our analysis highlights the importance of spatial resolution revealing that national perspectives underestimate costs by neglecting domestic transport needs and regional resource constraints emphasizing the necessity for highly decarbonized infrastructure designs aligned with renewable resource availabilities.
An Analytical Model for the Electrolyser Performance Derived from Materials Parameters
Oct 2017
Publication
Hydrogen is seen as a key element for the transition from a fossil fuel based economy to a renewable sustainable economy. Hydrogen can be used either directly as an energy carrier or as a feedstock for the reduction of CO2 to synthetic hydrocarbons. Hydrogen can be produced by electrolysis decomposing water in oxygen and hydrogen. This paper presents an overview of the three major electrolysis technologies: acidic (PEM) alkaline (AEL) and solid oxide electrolysis (SOEC). An updated list of existing electrolysers and commercial providers is provided. Most interestingly the specific prices of commercial devices are also given when available. Despite tremendous development of the PEM technology in the past decades the largest and most efficient electrolysers are still alkaline. Thus this technology is expected to play a key role in the transition to the hydrogen society. A detailed description of the components in an alkaline electrolyser and an analytical model of the process are provided. The analytical model allows investigating the influence of the different operating parameters on the efficiency. Specifically the effect of temperature on the electrolyte conductivity—and thus on the efficiency—is analyzed. It is found that in the typical range of operating temperatures for alkaline electrolysers of 65˚C - 220˚C the efficiency varies by up to 3.5 percentage points increasing from 80% to 83.5% at 65˚C and 220˚C respectively.
Climate Neutrality of the French Energy System: Overview and Impacts of Sustainable Aviation Fuel Production
Aug 2024
Publication
CO2 emission reduction of sectors such as aviation maritime shipping road haulage and chemical production is challenging but necessary. Although these sectors will most likely continue to rely on carbonaceous energy carriers they are expected to gradually shift away from fossil fuels. In order to do so the prominent option is to utilize alternative carbon sources—like biomass and CO2 originating from carbon capture—for the production of non-fossil carbonaceous vectors (biofuels and e-fuels). However the limited availability of biomass and the varying nature of other carbon sources necessitate a comprehensive evaluation of trade-offs between potential carbon uses and existing sources. Then it is primordial to understand the origin of carbon used in sustainable aviation fuel (SAF) to understand the implications of defossilizing aviation for the energy system. Moreover the production of SAF implies deep changes to the energy system that are quantified in this work. This study utilizes the linear programming cost optimization tool EnergyScope TD to analyze the holistic French energy system encompassing transport industry electricity and heat sectors while ensuring net greenhouse gas neutrality. A novel method to model and quantify carbon flows within the system is introduced enabling a comprehensive assessment of greenhouse gas neutrality. This study highlights the significance of fulfilling clean energy requirements and implementing carbon dioxide removal measures as crucial steps toward achieving climate neutrality. Indeed to reach climate neutrality a production of 1046 TWh of electricity by non-fossil sources is needed. Furthermore the findings underscore the critical role of efficient carbon and energy valorization from biomass providing evidence that producing fuels by combining biomass and hydrogen is optimal. The study also offers valuable insights into the future cost and impact of SAF production for air travel originating from France. That is the European law ReFuelEU would increase the price of plane tickets by +33% and would require 126 TWh of hydrogen and 50 TWh of biomass to produce the necessary 91 TWh of jet fuel. Finally the implications of the assumption behind the production of SAF are discussed.
A Cogeneration System Based on Solid Oxide and Proton Exchange Membrane Fuel Cells with Hybrid Storage for Off-grid Applications
Jan 2019
Publication
Solid oxide fuel cells (SOFC) have developed to a mature technology able to achieve electrical efficiencies beyond 60%. This makes them particularly suitable for off-grid applications where SOFCs can supply both electricity and heat at high efficiency. Concerns related to lifetime particularly when operated dynamically and the high investment cost are however still the main obstacles toward a widespread adoption of this technology. In this paper we propose a hybrid cogeneration system that attempts to overcome these limitations in which the SOFC mainly provides the baseload of the system. Introducing a purification unit allows the production and storage of pure hydrogen from the SOFC anode off-gas. The hydrogen can be stored and used in a proton exchange membrane fuel cell (PEMFC) during peak demands. The SOFC system is completed with a battery used during periods of high electricity production. We propose the use of a mixed integer-linear optimization framework for the sizing of the different components of the system and particularly for identifying the optimal trade-off between round-trip efficiency and investment cost of the battery-based and hydrogen-based storage systems. The proposed system is applied and optimized to two case studies: an off-grid dwelling and a cruise ship. The results show that if the SOFC is used as the main energy conversion technology of the system the use of hydrogen storage in combination with a PEMFC and a battery is more economically convenient compared to the use of the SOFC in stand-alone mode or of pure battery storage. The results show that the proposed hybrid storage solution makes it possible to reduce the investment cost of the system while maintaining the use of the SOFC as the main energy source of the system.
Optimization and Dynamic Responses of an Integrated Fuel Cell and Battery System for an 800 kW Ferry: A Case Study
Aug 2022
Publication
The recent targets by different countries to stop the sales or registrations of internal combustion engines (ICE) have led to the further development of battery and fuel cell technologies to provide power for different applications. The main aim of this study is to evaluate the possibility of using an integrated Lithium-Ion battery and proton exchange membrane fuel cell (PEMFC) as the prime mover for a case study of a 800 kW ferry with a total length of 50.8 m to transport 780 passengers for a distance of 24 km in 70 min. Accounting for five types of Lithium-Ion batteries and different numbers of PEMFCs twenty-five scenarios are suggested based on a quasi-static model. To perform the optimization the Performance Criterion of the Fuel cell–Battery integrated systems (PCFB) is introduced to include the effects of the sizes weights costs hydrogen consumption efficiency and power in addition to the number of fuel cells and the battery capacity. Results indicate that the maximum PCFB value of 10.755 (1/kg2m3 $) can be obtained once the overall size weight efficiency hydrogen consumption and cost of the system are 18 m3 11160 kg 49.25% 33.6 kg and 119.58 k$ respectively using the Lithium Titanite Oxide (LTO) Lithium-Ion battery with nine PEMFCs.
Design and Optimization of a Solar Parabolic Dish for Steam Generation in a Blue Hydrogen Production Plant
Oct 2025
Publication
The integration of renewable energy into industrial processes is crucial for reducing the carbon footprint of conventional hydrogen production. This work presents detailed design optical–thermal simulation and performance analysis of a solar parabolic dish (SPD) system for supplying high-temperature steam to a Steam Methane Reforming (SMR) plant. A 5 m diameter dish with a focal length of 3 m was designed and optimized using COMSOL Multiphysics (version 6.2) and MATLAB (version R2023a). Optical ray tracing confirmed a geometric concentration ratio of 896× effectively focusing solar irradiation onto a helical cavity receiver. Thermal–fluid simulations demonstrated the system’s capability to superheat steam to 551 ◦C at a mass flow rate of 0.0051 kg/s effectively meeting the stringent thermal requirements for SMR. The optimized SPD system with a 5 m dish diameter and 3 m focal length was designed to supply 10% of the total process heat (≈180 GJ/day). This contribution reduces natural gas consumption and leads to annual fuel savings of approximately 141000 SAR (Saudi Riyal) along with a substantial reduction in CO2 emissions. These quantitative results confirm the SPD as both a technically reliable and economically attractive solution for sustainable blue hydrogen production.
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