Germany
A Theoretical Assessment of the On-site Monitoring of Hydrogen-enriched Natural Gas by its Thermodynamic Properties
Mar 2025
Publication
A real-time on-site monitoring of the concentration of hydrogen and the heating value of a blend of hydrogen and natural gas is of key importance for its safe distribution in existing pipelines as proposed by the ‘Power-toGas’ concept. Although current gas chromatography (PGC) methods deliver this information accurately they are unsuitable for a quick and pipelineintegrated measurement. We analyse the possibility to monitor this blend with a combination of sensors of thermodynamic properties—thermal conductivity speed of sound and density—as a potential substitute for PGC. We propose a numerical method for this multi-sensor detection based on the assumption of ideal gas (i.e. low-pressure) behaviour treating natural gas as a ‘mixture of mixtures’ depending on how many geographical sources are drawn upon for its distribution. By performing a Monte-Carlo simulation with known concentrations of natural gas proceeding from different European sources we conclude that the combined measurement of thermal conductivity together with either speed of sound or density can yield a good estimation of both variables of interest (hydrogen concentration and heating value) even under variability in the composition of natural gas.
Ultra-fast Green Hydrogen Production from Municipal Wastewater by an Integrated Forward Osmosis-alkaline Water Electrolysis System
Mar 2024
Publication
Recent advancements in membrane-assisted seawater electrolysis powered by renewable energy offer a sustainable path to green hydrogen production. However its large-scale implementation faces challenges due to slow powerto-hydrogen (P2H) conversion rates. Here we report a modular forward osmosis-water splitting (FOWS) system that integrates a thin-film composite FO membrane for water extraction with alkaline water electrolysis (AWE) denoted as FOWSAWE. This system generates high-purity hydrogen directly from wastewater at a rate of 448 Nm3 day−1 m−2 of membrane area over 14 times faster than the state-of-the-art practice with specific energy consumption as low as 3.96 kWh Nm−3 . The rapid hydrogen production rate results from the utilisation of 1 M potassium hydroxide as a draw solution to extract water from wastewater and as the electrolyte of AWE to split water and produce hydrogen. The current system enables this through the use of a potassium hydroxide-tolerant and hydrophilic FO membrane. The established waterhydrogen balance model can be applied to design modular FO and AWE units to meet demands at various scales from households to cities and from different water sources. The FOWSAWE system is a sustainable and an economical approach for producing hydrogen at a record-high rate directly from wastewater marking a significant leap in P2H practice.
HYDRIDE4MOBILITY: An EU Project on Hydrogen Powered Forklift using Metal Hydrides for Hydrogen Storage and H2 Compression
Jan 2025
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Ivan Tolj,
José Bellosta von Colbe,
Roman V. Denys,
Moegamat Wafeeq Davids,
S. Nyallang Nyamsi,
Dana Swanepoel,
V.V. Berezovets,
I.Yu. Zavaliy,
Suwarno Suwarno,
I.J. Puszkiel,
Julian Jepsen,
Inês Abreu Ferreira,
Claudio Pistidda,
Yuanyuan Shang,
Sivakumar Pasupathi and
Vladimir Linkov
The EU Horizon2020 RISE project 778307 “Hydrogen fuelled utility and their support systems utilising metal hydrides” (HYDRIDE4MOBILITY) worked on the commercialization of hydrogen powered forklifts using metal hydride (MH) based hydrogen stores. The project consortium joined forces of 9 academic and industrial partners from 4 countries. The work program included a) Development of the materials for hydrogen storage and compression; b) Theoretical modelling and optimisation of the materials performance and system integration; c) Advanced fibre reinforced composite cylinder systems for H2 storage and compression; d) System validation. Materials development was focused on i) Zr/Ti-based Laves type high entropy alloys; ii) Mg-rich composite materials; iii) REMNiSn intermetallics; iv) Mg based materials for the hydrolysis process; v) Cost-efficient alloys. For the optimized AB2±x alloys the Zr/Ti content was optimized at A = Zr78-88Ti12–22 while B=Ni10Mn5.83VFe. These alloys provided a) Low hysteresis of hydrogen absorption-desorption; b) Excellent kinetics of charge and discharge; c) Tailored thermodynamics; d) Long cycle life. Zr0.85Ti0.15TM2 alloy provided a reversible H storage and electrochemical capacity of 1.6 wt% H and 450 mAh/g. The tanks development targeted: i) High efficiency of heat and hydrogen exchange; ii) Reduction of the weight and increasing the working H2 pressure; iii) Modelling testing and optimizing the H2 stores with fast performance. The system for power generation was validated at the Implats plant in a fuel cell powered forklift with on-board MH hydrogen storage and on-site H2 refuelling. The outcome on the HYDRIDE4MOBILITY project (2017–2024) (http://hydride4mobility.fesb.unist. hr) was presented in 58 publications.
Development of a PEM Fuel Cell City Bus with a Hierarchical Control System
May 2016
Publication
The polymer electrolyte membrane (PEM) fuel cell system is considered to be an ideal alternative for the internal combustion engine especially when used on a city bus. Hybrid buses with fuel cell systems and energy storage systems are now undergoing transit service demonstrations worldwide. A hybrid PEM fuel cell city bus with a hierarchical control system is studied in this paper. Firstly the powertrain and hierarchical control structure is introduced. Secondly the vehicle control strategy including start-stop strategy energy management strategy and fuel cell control strategy including the hydrogen system and air system control strategies are described in detail. Finally the performance of the fuel cell was analyzed based on road test data. Results showed that the different subsystems were well-coordinated. Each component functioned in concert in order to ensure that both safety and speed requirements were satisfied. The output current of the fuel cell system changed slowly and the output voltage was limited to a certain range thereby enhancing durability of the fuel cell. Furthermore the economic performance was optimized by avoiding low load conditions.
Experimental Investigation of Hydrogen-Air Flame Propagation in Fire Extinguishing Foam
Sep 2024
Publication
An important element of modern firefighting is sometimes the use of foam. After the use of extinguishing foam on vehicles or machinery operated by compressed gases it is conceivable that masses of foam were enriched by escaping fuel gas. Furthermore new foam creation enriched with a high level of fuel gas from the deposed foam solution becomes theoretically possible. The aim of this study was to carry out basic experimental investigations on the combustion of water-based H2/air foam. Ignition tests were carried out in a transparent and vertically oriented cylindrical tube (d = 0.09 m; 1.5 m length) and a rectangular thin layer channel (0.02 m × 0.2 m; 2 m length). Additionally results from larger scale tests performed inside a pool (0.30 m × 1 m × 2 m) are presented. All ducts are semi-confined and a foam generator fills the ducts from below with the defined foam. The foams vary in type and concentration of the foaming agent and hydrogen concentration. The expansion ratio of the combustible foam is in the range of 20 to 50 and the investigated H2-concentrations vary from 8 to 70% H2 in air. High-speed imaging is used to observe the combustion and determine flame velocities. The study shows that foam is flammable over a wide range of H2-concentrations from 9 to 65% H2 in air. For certain H2/air-mixtures an abrupt flame acceleration is observed. The velocity of combustion increases rapidly by an order of magnitude and reaches velocities of up to 80 m/s.
Laminar Burning Velocities of Hydrogen-Blended Methane–Air and Natural Gas–Air Mixtures, Calculated from the Early Stage of p(t) Records in a Spherical Vessel
Nov 2021
Publication
The flammable hydrogen-blended methane–air and natural gas–air mixtures raise specific safety and environmental issues in the industry and transportation; therefore their explosion characteristics such as the explosion limits explosion pressures and rates of pressure rise have significant importance from a safety point of view. At the same time the laminar burning velocities are the most useful parameters for practical applications and in basic studies for the validation of reaction mechanisms and modeling turbulent combustion. In the present study an experimental and numerical study of the effect of hydrogen addition on the laminar burning velocity (LBV) of methane–air and natural gas–air mixtures was conducted using mixtures with equivalence ratios within 0.90 and 1.30 and various hydrogen fractions rH within 0.0 and 0.5. The experiments were performed in a 14 L spherical vessel with central ignition at ambient initial conditions. The LBVs were calculated from p(t) data determined in accordance with EN 15967 by using only the early stage of flame propagation. The results show that hydrogen addition determines an increase in LBV for all examined binary flammable mixtures. The LBV variation versus the fraction of added hydrogen rH follows a linear trend only at moderate hydrogen fractions. The further increase in rH results in a stronger variation in LBV as shown by both experimental and computed LBVs. Hydrogen addition significantly changes the thermal diffusivity of flammable CH4–air or NG–air mixtures the rate of heat release and the concentration of active radical species in the flame front and contribute thus to LBV variation.
Review on Ammonia as a Potential Fuel: From Synthesis to Economics
Feb 2021
Publication
Ammonia a molecule that is gaining more interest as a fueling vector has been considered as a candidate to power transport produce energy and support heating applications for decades. However the particular characteristics of the molecule always made it a chemical with low if any benefit once compared to conventional fossil fuels. Still the current need to decarbonize our economy makes the search of new methods crucial to use chemicals such as ammonia that can be produced and employed without incurring in the emission of carbon oxides. Therefore current efforts in this field are leading scientists industries and governments to seriously invest efforts in the development of holistic solutions capable of making ammonia a viable fuel for the transition toward a clean future. On that basis this review has approached the subject gathering inputs from scientists actively working on the topic. The review starts from the importance of ammonia as an energy vector moving through all of the steps in the production distribution utilization safety legal considerations and economic aspects of the use of such a molecule to support the future energy mix. Fundamentals of combustion and practical cases for the recovery of energy of ammonia are also addressed thus providing a complete view of what potentially could become a vector of crucial importance to the mitigation of carbon emissions. Different from other works this review seeks to provide a holistic perspective of ammonia as a chemical that presents benefits and constraints for storing energy from sustainable sources. State-of-the-art knowledge provided by academics actively engaged with the topic at various fronts also enables a clear vision of the progress in each of the branches of ammonia as an energy carrier. Further the fundamental boundaries of the use of the molecule are expanded to real technical issues for all potential technologies capable of using it for energy purposes legal barriers that will be faced to achieve its deployment safety and environmental considerations that impose a critical aspect for acceptance and wellbeing and economic implications for the use of ammonia across all aspects approached for the production and implementation of this chemical as a fueling source. Herein this work sets the principles research practicalities and future views of a transition toward a future where ammonia will be a major energy player.
Green Hydrogen Transitions Deepen Socioecological Risks and Extractivist Patterns: Evidence from 28 Perspective Exporting Countries in the Global South
Sep 2024
Publication
The global green hydrogen rush is prone to repeat extractivist patterns at the expense of economies ecologies and communities in the production zones in the Global South. With a socio-ecological risk analysis grounded in energy water and environmental justice scholarship we systematically assess the risks of the ‘green’ hydrogen transition and related injustices arising in 28 countries in the Global South with regard to energy water land and global justice dimensions. Our findings show that risks materialize through the exclusion of affected communities and civil society the enclosure of land and resources for extractivist purposes and through the externalization of socio-ecological costs and conflicts. We further demonstrate that socio-ecological risks are enhanced through country-specific conditions such as water scarcity historical continuities such as post-colonial land tenure systems as well as repercussions of a persistently uneven global politico-economic order. Contributing to debates on power inequality and justice in the global green hydrogen transition we argue that addressing hydrogen risks requires a framework of environmental justice and a transformative perspective that encompasses structural shifts in the global economy including degrowth and a decentering of industrial hegemonies in the Global North.
Safety of Hydrogen Storage Technologies
Oct 2024
Publication
While hydrogen is regularly discussed as a possible option for storing regenerative energies its low minimum ignition energy and broad range of explosive concentrations pose safety challenges regarding hydrogen storage and there are also challenges related to hydrogen production and transport and at the point of use. A risk assessment of the whole hydrogen energy system is necessary to develop hydrogen utilization further. Here we concentrate on the most important hydrogen storage technologies especially high-pressure storage liquid hydrogen in cryogenic tanks methanol storage and salt cavern storage. This review aims to study the most recent research results related to these storage techniques by describing typical sensors and explosion protection measures thus allowing for a risk assessment of hydrogen storage through these technologies.
Green Hydrogen Cooperation between Egypt and Europe: The Perspective of Locals in Suez and Port Said
Jun 2024
Publication
Hydrogen produced by renewable energy sources (green hydrogen) is at the centrepiece of European decarbonization strategies necessitating large imports from third countries. Egypt potentially stands out as major production hub. While technical and economic viability are broadly discussed in literature analyses of local acceptance are absent. This study closes this gap by surveying 505 locals in the Suez Canal Economic Zone (Port Said and Suez) regarding their attitudes towards renewable energy development and green hydrogen production. We find overall support for both national deployment and export to Europe. Respondents see a key benefit in rising income thereby strongly underlying the economic argument. Improved trade relationships or improved political relationships are seen as potential benefits of export but as less relevant for engaging in cooperation putting a spotlight on local benefits. Our study suggests that the local population is more positive than negative towards the development and scaling up of green hydrogen projects in Egypt.
Thermodynamic Evaluation and Carbon Footprint Analysis of the Application of Hydrogen-Based Energy-Storage Systems in Residential Buildings
Sep 2016
Publication
This study represents a thermodynamic evaluation and carbon footprint analysis of the application of hydrogen based energy storage systems in residential buildings. In the system model buildings are equipped with photovoltaic (PV) modules and a hydrogen storage system to conserve excess PV electricity from times with high solar irradiation to times with low solar irradiation. Short-term storages enable a degree of self-sufficiency of approximately 60% for a single-family house (SFH) [multifamily house (MFH): 38%]. Emissions can be reduced by 40% (SFH) (MFH: 30%) compared to households without PV modules. These results are almost independent of the applied storage technology. For seasonal storage the degree of self-sufficiency ranges between 57 and 83% (SFH). The emission reductions highly depend on the storage technology as emissions caused by manufacturing the storage dominate the emission balance. Compressed gas or liquid organic hydrogen carriers are the best options enabling emission reductions of 40%.
Hydrogen from Waste Gasification
Feb 2024
Publication
Hydrogen is a versatile energy vector for a plethora of applications; nevertheless its production from waste/residues is often overlooked. Gasification and subsequent conversion of the raw synthesis gas to hydrogen are an attractive alternative to produce renewable hydrogen. In this paper recent developments in R&D on waste gasification (municipal solid waste tires plastic waste) are summarised and an overview about suitable gasification processes is given. A literature survey indicated that a broad span of hydrogen relates to productivity depending on the feedstock ranging from 15 to 300 g H2/kg of feedstock. Suitable gas treatment (upgrading and separation) is also covered presenting both direct and indirect (chemical looping) concepts. Hydrogen production via gasification offers a high productivity potential. However regulations like frame conditions or subsidies are necessary to bring the technology into the market.
Can an Energy Only Market Enable Resource Adequacy in a Decarbonized Power System? A Co-simulation with Two Agent-based-models
Feb 2024
Publication
Future power systems in which generation will come almost entirely from variable Renewable Energy Sources (vRES) will be characterized by weather-driven supply and flexible demand. In a simulation of the future Dutch power system we analyze whether there are sufficient incentives for market-driven investors to provide a sufficient level of security of supply considering the profit-seeking and myopic behavior of investors. We cosimulate two agent-based models (ABM) one for generation expansion and one for the operational time scale. The results suggest that in a system with a high share of vRES and flexibility prices will be set predominantly by the demand’s willingness to pay particularly by the opportunity cost of flexible hydrogen electrolyzers. The demand for electric heating could double the price of electricity in winter compared to summer and in years with low vRES could cause shortages. Simulations with stochastic weather profiles increase the year-to-year variability of cost recovery by more than threefold and the year-to-year price variability by more than tenfold compared to a scenario with no weather uncertainty. Dispatchable technologies have the most volatile annual returns due to high scarcity rents during years of low vRES production and diminished returns during years with high vRES production. We conclude that in a highly renewable EOM investors would not have sufficient incentives to ensure the reliability of the system. If they invested in such a way to ensure that demand could be met in a year with the lowest vRES yield they would not recover their fixed costs in the majority of years.
Performance Assessment of a 25 kW Solid Oxide Cell Module for Hydrogen Production and Power Generation
Jan 2024
Publication
Hydrogen produced via water electrolysis from renewable electricity is considered a key energy carrier to defossilize hard-to-electrify sectors. Solid oxide cells (SOC) based reactors can supply hydrogen not only in electrolysis but also in fuel cell mode when operating with (synthetic) natural gas or biogas at low conversion (polygeneration mode). However the scale-up of SOC reactors to the multi-MW scale is still a research topic. Strategies for transient operation depending on electricity intermittency still need to be developed. In this work a unique testing environment for SOC reactors allows reversible operation demonstrating the successful switching between electrolysis (− 75 kW) and polygeneration (25 kW) modes. Transient and steady state experiments show promising performance with a net hydrogen production of 53 kg day− 1 in SOEL operation with ca. − 75 kW power input. The experimental results validate the scaling approach since the reactor shows homogenous temperature profiles.
Renewable Methanol Synthesis
Oct 2019
Publication
Renewable methanol production is an emerging technology that bridges the gap in the shift from fossil fuel to renewable energy. Two thirds of the global emission of CO2 stems from humanity’s increasing energy need from fossil fuels. Renewable energy mainly from solar and wind energy suffers from supply intermittency which current grid infrastructures cannot accommodate. Excess renewable energy can be harnessed to power the electrolysis of water to produce hydrogen which can be used in the catalytic hydrogenation of waste CO2 to produce renewable methanol. This review considers methanol production in the current context regionally for Europe which is dominated by Germany and globally by China. Appropriate carbon-based feedstock for renewable methanol production is considered as well as state-of-the-art renewable hydrogen production technologies. The economics of renewable methanol production necessitates the consideration of regionally relevant methanol derivatives. The thermodynamics kinetics catalytic reaction mechanism operating conditions and reactor design are reviewed in the context of renewable methanol production to reveal the most up to date understanding.
19 Import Options for Green Hydrogen and Derivatives - An Overview of Efficiencies and Technology Readiness Levels
Oct 2024
Publication
The import of hydrogen and derivatives forms part of many national strategies and is fundamental to achieving climate protection targets. This paper provides an overview and technical comparison of import pathways for hydrogen and derivatives in terms of efficiency technological maturity and development and construction times with a focus on the period up to 2030. The import of hydrogen via pipeline has the highest system efficiency at 57–67 % and the highest technological maturity with a technology readiness level (TRL) of 8–9. The import of ammonia and methanol via ship and of SNG via pipeline shows efficiencies in the range of 39–64 % and a technological maturity of TRL 7 to 9 when using point sources. Liquid hydrogen LOHC and Fischer-Tropsch products have the lowest efficiency and TRL in comparison. The use of direct air capture (DAC) reduces efficiency and TRL considerably. Reconversion of the derivatives to hydrogen is also associated with high losses and is not achievable for all technologies on an industrial scale up to 2030. In the short to medium term import routes for derivatives that can utilise existing infrastructures and mature technologies are the most promising for imports. In the long term the most promising option is hydrogen via pipelines.
Engineering Models for Refueling Protocol Development: Validation and Recommendations
Sep 2023
Publication
Fouad Ammouri,
Nicola Benvenuti,
Elena Vyazmina,
Vincent Ren,
Guillaume Lodier,
Quentin Nouvelot,
Thomas Guewouo,
Dorine Crouslé,
Rony Tawk,
Nicholas Hart,
Steve Mathison,
Taichi Kuroki,
Spencer Quong,
Antonio Ruiz,
Alexander Grab,
Alexander Kvasnicka,
Benoit Poulet,
Christopher Kutz and
Martin Zerta
The PRHYDE project (PRotocol for heavy duty HYDrogEn refueling) funded by the Clean Hydrogen partnership aims at developing recommendations for heavy-duty refueling protocols used for future standardization activities for trucks and other heavy duty transport systems applying hydrogen technologies. Development of a protocol requires a validated approach. Due to the limited time and budget the experimental data cannot cover the whole possible ranges of protocol parameters such as initial vehicle pressure and temperature ambient and precooling temperatures pressure ramp refueling time hardware specifications etc. Hence a validated numerical tool is essential for a safe and efficient protocol development. For this purpose engineering tools are used. They give good results in a very reasonable computation time of several seconds or minutes. These tools provide the heat parameters estimation in the gas (volume average temperature) and 1D temperature distribution in the tank wall. The following models were used SOFIL (Air Liquide tool) HyFill (by ENGIE) and H2Fills (open access code by NREL). The comparison of modelling results and experimental data demonstrated a good capability of codes to predict the evolution of average gas temperature in function of time. Some recommendations on model validation for the future protocol development are given.
Potential-risk and No-regret Options for Urban Energy System Design - A Sensitivity Analysis
Jan 2024
Publication
This study identifies supply options for sustainable urban energy systems which are robust to external system changes. A multi-criteria optimization model is used to minimize greenhouse gas (GHG) emissions and financial costs of a reference system. Sensitivity analyses examine the impact of changing boundary conditions related to GHG emissions energy prices energy demands and population density. Options that align with both financial and emission reduction and are robust to system changes are called “no-regret” options. Options sensitive to system changes are labeled as “potential-risk” options.<br/>There is a conflict between minimizing GHG emissions and financial costs. In the reference case the emission-optimized scenario enables a reduction of GHG emissions (-93%) but involves higher costs (+160%) compared to the financially-optimized scenario.<br/>No-regret options include photovoltaic systems decentralized heat pumps thermal storages electricity exchange between sub-systems and with higher-level systems and reducing energy demands through building insulation behavioral changes or the decrease of living space per inhabitant. Potential-risk options include solar thermal systems natural gas technologies high-capacity battery storages and hydrogen for buildiing energy supply.<br/>When energy prices rise financially-optimized systems approach the least-emission system design. The maximum profitability of natural gas technologies was already reached before the 2022 European energy crisis.
Experimental Study of Cycle-by-cycle Variations in a Spark Ignition Internal Combustion Engine Fueled with Hydrogen
Feb 2024
Publication
High fluctuations in the combustion process from one cycle to another referred to as cycle-by-cycle variations can have adverse effects on internal combustion engine performances particularly in spark ignition (SI) engines. These effects encompass incomplete combustion the potential for misfires and adverse impacts on fuel economy. Furthermore the cycle-by-cycle variations can also affect a vehicle’s drivability and overall comfort especially when operating under lean-burn conditions. Although many cycle-by-cycle analyses have been investigated extensively in the past there is limited in-depth knowledge available regarding the causes of cycle-by-cycle (CbC) variations in hydrogen lean-burn SI engines. Trying to contribute to this topic the current study presents a comprehensive analysis of the CbC variations based on the cylinder pressure data. The study was carried out employing a hydrogen single-cylinder research SI engine. The experiments were performed by varying more than fifty operating conditions including the variations in lambda spark advance boost pressure and exhaust gas recirculation however the load and speed were kept constant throughout the experimental campaign. The results indicate that pressure exhibits significant variations during the combustion process and minor variations during non-combustion processes. In the period from the inlet valve close till the start of combustion pressure exhibits the least variations. The coefficient of variation of pressure (COVP) curve depicts three important points in H2-ICE as well: global minima global maxima and second local minima. The magnitude of the COVP curve changes across all the operating conditions however the shape of the COVP curve remains unchanged across all the operating conditions indicating its independence from the operating condition in an H2-ICE. This study presents an alternative approach for a quick combustion analysis of hydrogen engines. Without the need for more complex methodologies like heat release rate analysis the presented cylinder pressure cycle-by-cycle analysis enables a quick and precise identification of primary combustion features (start of combustion center of combustion end of combustion and operation condition stability). Additionally the engine control unit could implement these procedures to automatically adjust cycle-by-cycle variations therefore increasing engine efficiency.
Socio-environmental and Technical Factors Assessment of Photovoltaic Hydrogen Production in Antofagasta, Chile
Apr 2024
Publication
This study introduces a method for identifying territories ideal for establishing photovoltaic (PV) plants for green hydrogen (GH2 ) production in the Antofagasta region of northern Chile a location celebrated for its outstanding solar energy potential. Assessing the viability of PV plant installation necessitates a balanced consideration of technical aspects and socio-environmental constraints such as the proximity to areas of ecological importance and indigenous communities to identify potential zones for solar and non-conventional renewable energy (NCRE)-based hydrogen production. To tackle this challenge we propose a methodology that utilizes geospatial analysis integrating Geographic Information System (GIS) tools with sensitivity analysis to determine the most suitable sites for PV plant installation in the Antofagasta region. Our geospatial analysis employs the QGIS software to identify these optimal locations while sensitivity analysis uses the Sørensen–Dice coefficient method to assess the similarity among chosen socio-environmental variables. Applying this methodology to the Antofagasta region reveals that a significant area within a 15 km radius of existing road networks and electrical substations is favorable for photovoltaic projects. Our sensitivity analysis further highlights the limiting effects of socio-environmental factors and their interactions. Moreover our research finds that enlarging areas of socio-environmental importance could increase the total hydrogen production by about 10% per commune indicating the impact of these factors on the potential for renewable energy production.
Conceptual Design of a Hydrogen-Hybrid Dual-Fuel Regional Aircraft Retrofit
Jan 2024
Publication
A wide range of aircraft propulsion technologies is being investigated in current research to reduce the environmental impact of commercial aviation. As the implementation of purely hydrogenpowered aircraft may encounter various challenges on the airport and vehicle side combined hydrogen and kerosene energy sources may act as an enabler for the first operations with liquid hydrogen propulsion technologies. The presented studies describe the conceptual design of such a dual-fuel regional aircraft featuring a retrofit derived from the D328eco under development by Deutsche Aircraft. By electrically assisting the sustainable aviation fuel (SAF) burning conventional turboprop engines with the power of high-temperature polymer-electrolyte fuel cells the powertrain architecture enables a reduction of SAF consumption. All aircraft were modeled and investigated using the Bauhaus Luftfahrt Aircraft Design Environment. A description of this design platform and the incorporated methods to model the hydrogen-hybrid powertrain is given. Special emphasis was laid on the implications of the hydrogen and SAF dual-fuel system design to be able to assess the potential benefits and drawbacks of various configurations with the required level of detail. Retrofit assumptions were applied particularly retaining the maximum takeoff mass while reducing payload to account for the propulsion system mass increase. A fuel cell power allocation of 20% led to a substantial 12.9% SAF consumption decrease. Nonetheless this enhancement necessitated an 18.1% payload reduction accompanied by a 34.5% increment in propulsion system mass. Various additional studies were performed to assess the influence of the power split. Under the given assumptions the design of such a retrofit was deemed viable.
Techno-economic Analysis of Territorial Case Studies for the Integration of Biorefineries and Green Hydrogen
Nov 2024
Publication
To achieve sustainable development the transition from a fossil-based economy to a circular economy is essential. The use of renewable energy sources to make the overall carbon foot print more favorable is an important pre-requisite. In this context it is crucial to valorize all renewable resources through an optimized local integration. One opportunity arises through the synergy between bioresources and green hydrogen. Through techno-economic assessments this work analyzes four local case studies that integrate bio-based processes with green hydrogen produced via electrolysis using renewable energy sources. An analysis of the use of webGIS tools (i.e. Atlas of Biorefineries of IEA Bioenergy) to identify existing biorefineries that require hydrogen in relation to territories with a potential availability of green hydrogen has never been conducted before. This paper provides an evaluation of the production costs of the target products as a function of the local green hydrogen supply costs. The results revealed that the impact of green hydrogen costs could vary widely ranging from 1% to 95% of the total production costs depending on the bio-based target product evaluated. Additionally hydrogen demand in the target area could require an installed variable renewable energy capacity of 20 MW and 500 MW. On the whole the local integration of biorefineries and green hydrogen could represent an optimal opportunity to make hydrogenated bio-based products 100% renewable.
H2-powered Aviation - Design and Economics of Green LH2 Supply for Airports
Aug 2023
Publication
The economic competitiveness of hydrogen-powered aviation highly depends on the supply costs of green liquid hydrogen to enable true-zero CO2 flying. This study uses non-linear energy system optimization to analyze three main liquid hydrogen (LH2) supply pathways for five locations. Final liquid hydrogen costs at the dispenser supply costs could reach 2.04 USD/kgLH2 in a 2050 base case scenario for locations with strong renewable energy source conditions. This could lead to cost-competitive flying with hydrogen. Reflecting techno-economic uncertainties in two additional scenarios the liquid hydrogen cost span at all five airport locations ranges between 1.37–3.48 USD/kgLH2 if hydrogen import options from larger hydrogen markets are also available. Import setups are of special importance for airports with a weaker renewable energy source situation e.g. selected Central European airports. There on-site supply might not only be too expensive but space requirements for renewable energy sources could be too large for feasible implementation in densely populated regions. Furthermore main costs for liquid hydrogen are caused by renewable energy sources electrolysis systems and liquefaction plants. Seven detailed design rules are derived for optimized energy systems for these and the storage components. This and the cost results should help infrastructure planners and general industry and policy players prioritize research and development needs
A Comprehensive Review on Liquid Hydrogen Transfer Operations and Safety Considerations for Mobile Applications
Dec 2024
Publication
The adoption of liquid hydrogen (LH2) as an energy carrier presents significant opportunities for distributing large quantities of hydrogen efficiently. However ensuring safety of LH2 transfer operations requires the evo lution of suitable technologies and regulatory framework. This study offers an extensive overview of technical considerations and safety aspects pertaining to liquid hydrogen installations and mobile applications. A signif icant lack of regulations specifically tailored for LH2 transfer operations is highlighted. Additionally experi mental findings and outcomes of the modelling activities carried out in previous research are presented shedding light on the combustion and ignition behaviour of liquid hydrogen during accident scenarios. The identification of research gaps and ongoing research projects underscores the importance of continued investigation and development of this critical area.
Temporal Regulation of Renewable Supply of Electrolytic Hydrogen
Feb 2024
Publication
Electrolytic hydrogen produced using renewable electricity can help lower carbon dioxide emissions in sectors where feedstocks reducing agents dense fuels or high temperatures are required. This study investigates the implications of various standards being proposed to certify that the grid electricity used is renewable. The standards vary in how strictly they match the renewable generation to the electrolyser demand in time and space. Using an energy system model we compare electricity procurement strategies to meet a constant hydrogen demand for selected European countries in 2025 and 2030. We compare cases where no additional renewable generators are procured with cases where the electrolyser demand is matched to additional supply from local renewable generators on an annual monthly or hourly basis. We show that local additionality is required to guarantee low emissions. For the annually and monthly matched case we demonstrate that baseload operation of the electrolysis leads to using fossil-fuelled generation from the grid for some hours resulting in higher emissions than the case without hydrogen demand. In the hourly matched case hydrogen production does not increase system-level emissions but baseload operation results in high costs for providing constant supply if only wind solar and short-term battery storage are available. Flexible operation or buffering hydrogen with storage either in steel tanks or underground caverns reduces the cost penalty of hourly versus annual matching to 7%–8%. Hydrogen production with monthly matching can reduce system emissions if the electrolysers operate flexibly or the renewable generation share is large. The largest emission reduction is achieved with hourly matching when surplus electricity generation can be sold to the grid. We conclude that flexible operation of the electrolysis should be supported to guarantee low emissions and low hydrogen production costs.
Green Hydrogen Transformation of the Iron and Steel Production System: An Integrated Operating Concept for System-internal Balance, Lower Emissions, and Support for Power System Stability
Dec 2024
Publication
The green hydrogen transformation of the iron and steel industry is considered a technically viable option. Concretely large-scale renewable energy generation and water electrolyzer capacity are to be added to the production system. Given that renewables are intermittent and H2 demand is high there is continued reliance on the CO2 emitting upstream power system. This paper introduces a novel operating concept that regards an extended production system that includes not only the renewables and water electrolyzer but also a dedicated conventional generator and onsite customer and prioritizes loads with the aim to create an internal balance. The paper studies different production system configurations and load prioritization strategies evaluating technoeconomic properties CO2 emissions the internal balance and the support for the stability of the upstream power system. It finds that local emission-free production of H2 is not only techno-economically viable but that the integrated operating concept leads to lower Scope I and II emissions and to significant reduction of electrical loads on the upstream power system.
Green Hydrogen Production: Integrating Environmental and Social Criteria to Ensure Sustainability
Jul 2023
Publication
Hydrogen is experiencing an unprecedented global hype. Hydrogen is globally discussed as a possible future energy carrier and regarded as the urgently needed building block for the much needed carbon-neutral energy transition of hard-to-abate sectors to mitigate the effects of global warming. This article provides synthesised measurable sustainability criteria for analysing green hydrogen production proposals and strategies. Drawn from expert interviews and an extensive literature review this article proposes that a sustainable hydrogen production should consider six impact categories; Energy transition Environment Basic needs Socio-economy Electricity supply and Project planning. The categories are broken down into sixteen measurable sustainability criteria which are determined with related indicators. The article concludes that low economic costs can never be the only decisive criterion for the hydrogen production; social aspects must be integrated along the entire value chain. The compliance with the criteria may avoid social and ecological injustices in the planning of green hydrogen projects and increases inter alia the social welfare of the affected population.
Green Hydrogen Cost-potentials for Global Trade
May 2023
Publication
Green hydrogen is expected to be traded globally in future greenhouse gas neutral energy systems. However there is still a lack of temporally- and spatially-explicit cost-potentials for green hydrogen considering the full process chain which are necessary for creating effective global strategies. Therefore this study provides such detailed cost-potentialcurves for 28 selected countries worldwide until 2050 using an optimizing energy systems approach based on open-field photovoltaics (PV) and onshore wind. The results reveal huge hydrogen potentials (>1500 PWhLHV/a) and 79 PWhLHV/a at costs below 2.30 EUR/kg in 2050 dominated by solar-rich countries in Africa and the Middle East. Decentralized PVbased hydrogen production even in wind-rich countries is always preferred. Supplying sustainable water for hydrogen production is needed while having minor impact on hydrogen cost. Additional costs for imports from democratic regions are only total 7% higher. Hence such regions could boost the geostrategic security of supply for greenhouse gas neutral energy systems.
The Effects of Hydrogen Research and Innovation on International Hydrogen Trade
Feb 2024
Publication
Climate change and the pressure to decarbonize as well as energy security concerns have drawn the attention of policymakers and the industry to hydrogen energy. To advance the hydrogen economy at a global scale research and innovation progress is of significant importance among others. However previous studies have provided only limited quantitative evidence of the effects of research and innovation on the formation of a global hydrogen market. Instead they postulate rather than empirically support this relationship. Therefore this study analyzes the effects of research and innovation measured by scientific publications patents and standards on bilateral hydrogen trade flows for 32 countries between 1995 and 2019 in a gravity model of trade using regression analyses and Poisson Pseudo Maximum Likelihood (PPML) estimation. The main results of the PPML estimation show that research and innovation progress is indeed associated with increased trade especially with patenting and (international) standardization enhancing hydrogen export volumes. As policy implications we derive that increased public R&D funding can help increase the competitiveness of hydrogen energy and boost market growth along with infrastructure support and harmonized standards and regulations.
Underground Hydrogen Storage in Salt Caverns: Laboratory Experiments to Determine Integrity of Rock Salt and Wellbore Through Effective Permeability Measurements
Dec 2024
Publication
Underground hydrogen storage in salt caverns is a promising solution for short-term storage allowing multiple cycles per year. This study experimentally investigates the integrity of such caverns and their wellbores under operating conditions typical of German salt caverns. Specifically we measure the permeability of rock salt cement (API Class G and High Magnesium Resistant (HMR+)) rock salt-anhydrite composites cement-salt composites and casing-cement composites. Rock salt demonstrates extremely low permeability (10− 23 m2 ) while casing-cement composites (HMR+) exhibit permeabilities similar to pure cement (10− 20 m2 or lower). Both salt-cement (HMR+) and casing-cement (HMR+) composites meet the strict tightness requirements for hydrogen storage (10− 19 m2 or less). While thin anhydrite layers in rock salt can increase permeability compaction can reduce it to levels comparable to rock salt. This study’s novelty lies in evaluating the feasibility of a real German cavern for hydrogen storage using a custom-built transient permeability setup capable of testing casing-cement composites at a 1:1 wellbore scale.
Generalized Thermodynamic Modelling of Hydrogen Storage Tankes for Truck Application
Mar 2024
Publication
Hydrogen-driven heavy-duty trucks are a promising technology for reducing CO2 emissions in the transportation sector. Thus storing hydrogen efficiently onboard is vital. The three available or currently developed physical hydrogen storage technologies (compressed gaseous subcooled liquid and cryo-compressed hydrogen) are promising solutions. For a profound thermodynamic comparison of these storage systems a universally applicable model is required. Thus this article introduces a generalized thermodynamic model and conducts thermodynamic comparisons in terms of typical drive cycle scenarios. Therefore a model introduced by Hamacher et al. [1] for cryo-compressed hydrogen tanks is generalized by means of an explicit model formulation using the property ��2� from REFPROP [2] which is understood as a generic specific isochoric two-phase heat capacity. Due to an implemented decision logic minor changes to the equation system are automatically made whenever the operation mode or phase of the tank changes. The resulting model can simulate all three storage tank systems in all operating scenarios and conditions in the single- and two-phase region. Additionally the explicit model formulation provides deeper insights into the thermodynamic processes in the tank. The model is applied to the three physical hydrogen storage technologies to compare drive cycles heat requirement dormancy behavior and optimal usable density. The highest driving ranges were achieved with cryo-compressed hydrogen however it also comes with higher heating requirements compared to subcooled liquid hydrogen.
Life Cycle Assessment of a 5 MW Polymer Exchange Membrane Water Electrolysis Plant
Jan 2024
Publication
This study performs a cradle-to-grave life cycle assessment of a 5 MW protonexchange membrane water electrolysis plant. The analysis follows a thoroughengineering-based bottom-up design based on the electrochemical model of thesystem. Three scenarios are analyzed comprising a state-of-the-art (SoA) plantoperated with the German electricity grid-mix a SoA plant operated with acompletely decarbonized energy system and a future development plantelectrolyzer with reduced energy and material demand operated in a completelydecarbonized energy system. The results display a global warming potential of34 kg CO2-eq. kg-H 21 and indicate a reduction potential of 89% when the plantis operated in a decarbonized energy system. A further reduction of 9% can beachieved by the technological development of the plant. Due to the reducedimpacts of operation in a completely decarbonized energy system the operationat locations with large offshore wind electricity capacity is recommended. In theconstruction phase the stacks especially the anode catalyst iridium bipolarplates and porous transport layers are identified as dominant sources of theenvironmental impact. A sensitivity analysis shows that the environmentalimpact of the construction phase increases with a decreasing amount ofoperational full load hours of the plant.RESEARCH ARTICLEwww.advenergysustres.comAdv. Energy Sustainability Res. 2024 5 2300135 2300135 (1 of 19) © 2023 The Authors. Advanced Energy and Sustainability Researchpublished by Wiley-VCH GmbH
Charting the Course: Navigating Decarbonisation Pathways in Greece, Germany, The Netherlands, and Spain’s Industrial Sectors
Jul 2024
Publication
In the quest for a sustainable future energy-intensive industries (EIIs) stand at the forefront of Europe’s decarbonisation mission. Despite their significant emissions footprint the path to comprehensive decarbonisation remains elusive at EU and national levels. This study scrutinises key sectors such as non-ferrous metals steel cement lime chemicals fertilisers ceramics and glass. It maps out their current environmental impact and potential for mitigation through innovative strategies. The analysis spans across Spain Greece Germany and the Netherlands highlighting sector-specific ecosystems and the technological breakthroughs shaping them. It addresses the urgency for the industry-wide adoption of electrification the utilisation of green hydrogen biomass bio-based or synthetic fuels and the deployment of carbon capture utilisation and storage to ensure a smooth transition. Investment decisions in EIIs will depend on predictable economic and regulatory landscapes. This analysis discusses the risks associated with continued investment in high-emission technologies which may lead to premature decommissioning and significant economic repercussions. It presents a dichotomy: invest in climate-neutral technologies now or face the closure and offshoring of operations later with consequences for employment. This open discussion concludes that while the technology for near-complete climate neutrality in EIIs exists and is rapidly advancing the higher costs compared to conventional methods pose a significant barrier. Without the ability to pass these costs to consumers the adoption of such technologies is stifled. Therefore it calls for decisive political commitment to support the industry’s transition ensuring a greener more resilient future for Europe’s industrial backbone.
Hydrogen Storage Capacity of Salt Caverns and Deep Aquifers Versus Demand for Hydrogen Storage: A Case Study of Poland
Nov 2023
Publication
Geological structures in deep aquifers and salt caverns can play an important role in large-scale hydrogen storage. However more work needs to be done to address the hydrogen storage demand for zero-emission energy systems. Thus the aim of the article is to present the demand for hydrogen storage expressed in the number of salt caverns in bedded rock salt deposits and salt domes or the number of structures in deep aquifers. The analysis considers minimum and maximum hydrogen demand cases depending on future energy system configurations in 2050. The method used included the estimation of the storage capacity of salt caverns in bedded rock salt deposits and salt domes and selected structures in deep aquifers. An estimation showed a large hydrogen storage potential of geological structures. In the case of analyzed bedded rock salt deposits and salt domes the average storage capacity per cavern is 0.05–0.09 TWhH2 and 0.06–0.20 TWhH2 respectively. Hydrogen storage capacity in analyzed deep aquifers ranges from 0.016 to 4.46 TWhH2. These values indicate that in the case of the upper bound for storage demand there is a need for the 62 to 514 caverns depending on considered bedded rock salt deposits and salt domes or the 9 largest analyzed structures in deep aquifers. The results obtained are relevant to the discussion on the global hydrogen economy and the methodology can be used for similar considerations in other countries.
Advancing Life Cycle Assessment of Sustainable Green Hydrogen Production Using Domain-Specific Fine-Tuning by Large Language Models Augmentation
Nov 2024
Publication
Assessing the sustainable development of green hydrogen and assessing its potential environmental impacts using the Life Cycle Assessment is crucial. Challenges in LCA like missing environmental data are often addressed using machine learning such as artificial neural networks. However to find an ML solution researchers need to read extensive literature or consult experts. This research demonstrates how customised LLMs trained with domain-specific papers can help researchers overcome these challenges. By starting small by consolidating papers focused on the LCA of proton exchange membrane water electrolysis which produces green hydrogen and ML applications in LCA. These papers are uploaded to OpenAI to create the LlamaIndex enabling future queries. Using the LangChain framework researchers query the customised model (GPT-3.5-turbo) receiving tailored responses. The results demonstrate that customised LLMs can assist researchers in providing suitable ML solutions to address data inaccuracies and gaps. The ability to quickly query an LLM and receive an integrated response across relevant sources presents an improvement over manually retrieving and reading individual papers. This shows that leveraging fine-tuned LLMs can empower researchers to conduct LCAs more efficiently and effectively.
Stakeholder Perspectives on the Scale-up of Green Hydrogen and Electrolyzers
Nov 2023
Publication
Green hydrogen is a promising alternative to fossil fuels. However current production capacities for electrolyzers and green hydrogen are not in line with national political goals and projected demand. Considering these issues we conducted semi-structured interviews to determine the narratives of different stakeholders during this transformation as well as challenges and opportunities for the green hydrogen value chain. We interviewed eight experts with different roles along the green hydrogen value chain ranging from producers and consumers of green hydrogen to electrolyzer manufacturers and consultants as well as experts from the political sphere. Most experts see the government as necessary for scale-up by setting national capacity targets policy support and providing subsidies. However the experts also accuse the governments of delaying development through overregulation and long implementation times for regulations. The main challenges that were identified are the current lack of renewable electricity and demand for green hydrogen. Demand for green hydrogen is influenced by supply costs which partly depend on prices for electrolyzers. However one key takeaway of the interviews is the skeptical assessments by the experts on the currently discussed estimates for price reduction potential of electrolyzers. While demand supply and prices are all factors that influence each other they result in feedback loops in investment decisions for the energy and manufacturing industries. A second key takeaway is that according to the experts current investment decisions in new production capacities are not solely dependent on short-term financial gains but also based on expected first mover advantages. These include experience and market share which are seen as factors for opportunities for future financial gains. Summarized the results present several challenges and opportunities for green hydrogen and electrolyzers and how to address them effectively. These insights contribute to a deeper understanding of the dynamics of the emerging green hydrogen value chain.
Hydrogen as a Panacea for Decarbonising Everything? Exploring Contested Hydrogen Pathways in Germany
Oct 2023
Publication
Technological change is often seen as part of the solution to problems of global sustainability. A wide-ranging literature on how path dependent—often fossil fuel-based—socio-technical configurations can be overcome by more sustainable configurations has emerged over the last two decades. One potential transition pathway to transform electricity heat and mobility systems as well as industrial production is the use of hydrogen. In recent years hydrogen has received increasing attention as part of decarbonisation strategies in many countries as well as by international organisations such as the International Energy Agency or the International Renewable Energy Agency. Also in Germany it has become a central component of climate change policy and is seen by some actors almost as a kind of panacea where the use of hydrogen is expected to decarbonise a wide range of sectors. Policy makers have the ambition for Germany to become a leader in hydrogen development and therefore help to contribute to what Grubler called ‘grand patterns of technological change’. The aim of this paper is to analyse whether relevant actors share expectations for transition pathways based on hydrogen which would foster wide diffusion. Our empirical analysis shows that there are multiple contested pathways both in terms of how hydrogen is produced as well as in which applications or sectors it is to be used. This causes uncertainty and slows down hydrogen developments in Germany. We contribute to an emerging literature on the politics of contested transition pathways and also critically engage with Grubler’s ‘grand patterns’ argument. Results support the idea that the concept of socio-technical pathways allows to expose tensions between competing values and interests. The German government is under considerable pressure regarding competing visions on hydrogen transition pathways. A targeted political prioritisation of hydrogen applications could mitigate tensions and support a shared vision.
A Techno-economic Analysis of Future Hydrogen Reconversion Technologies
Jun 2024
Publication
The transformation of fossil fuel-based power generation systems towards greenhouse gas-neutral ones based on renewable energy sources is one of the key challenges facing contemporary society. The temporal volatility that accompanies the integration of renewable energy (e.g. solar radiation and wind) must be compensated to ensure that at any given time a sufficient supply of electrical energy for the demands of different sectors is available. Green hydrogen which is produced using renewable energy sources via electrolysis can be used to chemically store electrical energy on a seasonal basis. Reconversion technologies are needed to generate electricity from stored hydrogen during periods of low renewable electricity generation. This study presents a detailed technoeconomic assessment of hydrogen gas turbines. These technologies are also superior to fuel cells due to their comparatively low investment costs especially when it comes to covering the residual loads. As of today hydrogen gas turbines are only available in laboratory or small-scale settings and have no market penetration or high technology readiness level. The primary focus of this study is to analyze the effects on gas turbine component costs when hydrogen is used instead of natural gas. Based on these findings an economic analysis addressing the current state of these turbine components is conducted. A literature review on the subsystems is performed considering statements from leading manufactures and researchers to derive the cost deviations and total cost per installed capacity (€/kWel). The results reveal that a hydrogen gas turbine power plant has an expected cost increase of 8.5% compared to a conventional gas turbine one. This leads to an average cost of 542.5 €/kWel for hydrogen gas turbines. For hydrogen combined cycle power plants the expected cost increase corresponds to the cost of the gas turbine system as the steam turbine subsystem remains unaffected by fuel switching. Additionally power plant retrofit potentials were calculated and the respective costs in the case of an upgrade were estimated. For Germany as a case study for an industrialized country the potential of a possible retrofit is between 2.7 and 11.4 GW resulting to a total investment between 0.3 and 1.1 billion €.
Techno-economic Analysis of Underground Hydrogen Storage in Europe
Dec 2023
Publication
Hydrogen storage is crucial to developing secure renewable energy systems to meet the European Union’s 2050 carbon neutrality objectives. However a knowledge gap exists concerning the site-specific performance and economic viability of utilizing underground gas storage (UGS) sites for hydrogen storage in Europe. We compile information on European UGS sites to assess potential hydrogen storage capacity and evaluate the associated current and future costs. The total hydrogen storage potential in Europe is 349 TWh of working gas energy (WGE) with site-specific capital costs ranging from $10 million to $1 billion. Porous media and salt caverns boasting a minimum storage capacity of 0.5 TWh WGE exhibit levelized costs of $1.5 and $0.8 per kilogram of hydrogen respectively. It is estimated that future levelized costs associated with hydrogen storage can potentially decrease to as low as $0.4 per kilogram after three experience cycles. Leveraging these techno-economic considerations we identify suitable storage sites.
IEA TCP Task 43 - Subtask Safety Distances: State of the Art
Sep 2023
Publication
The large deployment of hydrogen technologies for new applications such as heat power mobility and other emerging industrial utilizations is essential to meet targets for CO2 reduction. This will lead to an increase in the number of hydrogen installations nearby local populations that will handle hydrogen technologies. Local regulations differ and provide different safety and/or separation distances in different geographies. The purpose of this work is to give an insight on different methodologies and recommendations developed for hydrogen (mainly) risk management and consequences assessment of accidental scenarios. The first objective is to review available methodologies and to identify the divergent points on the methodology. For this purpose a survey has been launched to obtain the needed inputs from the subtask participants. The current work presents the outcomes of this survey highlighting the gaps and suggesting the prioritization of the actions to take to bridge these gaps.
Experimental Investigation of Hydrogen-Air Flame Propagation in Fire Extinguishing Foam
Sep 2023
Publication
An important element of modern firefighting is sometimes the use of foam. After the use of extinguishing foam on vehicles or machinery operated by compressed gases it is conceivable that masses of foam were enriched by escaping fuel gas. Furthermore new foam creation enriched with a high level of fuel gas from the deposed foam solution becomes theoretically possible. The aim of this study was to carry out basic experimental investigations on the combustion of water-based H2/air foam. Ignition tests were carried out in a transparent and vertically oriented cylindrical tube (d = 0.09 m; 1.5 m length) and a rectangular thin layer channel (0.02 m x 0.2 m; 2 m length). Additionally results from larger scale tests performed inside a pool (0.30 m x 1 m x 2 m) are presented. All ducts are semi-confined and a foam generator fills the ducts from below with the defined foam. The foams vary in type and concentration of the foaming agent and hydrogen concentration. The expansion ratio of the combustible foam is in the range of 20 to 50 and the investigated H2-concentrations vary from 8 to 70 % H2 in air. High-speed imaging is used to observe the combustion and determine flame velocities. The study shows that foam is flammable over a wide range of H2-concentrations from 9 to 65 % H2 in air. For certain H2/air-mixtures an abrupt flame acceleration is observed. The velocity of combustion increases rapidly by an order of magnitude and reaches velocities of up to 80 m/s.
Semi-Systematic Literature Review on the Contribution of Hydrogen to Universal Access to Energy in the Rationale of Sustainable Development Goal Target 7.1
Feb 2023
Publication
As part of the United Nations’ (UN) Sustainable Development Goal 7 (SDG7) SDG target 7.1 recognizes universal electrification and the provision of clean cooking fuel as two fundamental challenges for global society. Faltering progress toward SDG target 7.1 calls for innovative technologies to stimulate advancements. Hydrogen has been proposed as a versatile energy carrier to be applied in both pillars of SDG target 7.1: electrification and clean cooking. This paper conducts a semi-systematic literature review to provide the status quo of research on the application of hydrogen in the rationale of SDG 7.1 covering the technical integration pathways as well as the key economic environmental and social aspects of its use. We identify decisive factors for the future development of hydrogen use in the rationale of SDG target 7.1 and by complementing our analysis with insights from the related literature propose future avenues of research. The literature on electrification proposes that hydrogen can serve as a backup power supply in rural off-grid communities. While common electrification efforts aim to supply appliances that use lower amounts of electricity a hydrogen-based power supply can satisfy appliances with higher power demands including electric cook stoves while simultaneously supporting clean cooking efforts. Alternatively with the exclusive aim of stimulating clean cooking hydrogen is proposed to be used as a clean cooking fuel via direct combustion in distribution and utilization infrastructures analogous to Liquid Petroleum Gas (LPG). While expected economic and technical developments are seen as likely to render hydrogen technologies economically competitive with conventional fossil fuels in the future the potential of renewably produced hydrogen usage to reduce climate-change impacts and point-of-use emissions is already evident today. Social benefits are likely when meeting essential safety standards as a hydrogen-based power supply offers service on a high tier that might overachieve SDG 7.1 ambitions while hydrogen cooking via combustion fits into the existing social habits of LPG users. However the literature lacks clear evidence on the social impact of hydrogen usage. Impact assessments of demonstration projects are required to fill this research gap.
Power Sector Effects of Green Hydrogen Production in Germany
Aug 2023
Publication
The use of green hydrogen can support the decarbonization of sectors which are difficult to electrify such as industry or heavy transport. Yet the wider power sector effects of providing green hydrogen are not well understood so far. We use an open-source electricity sector model to investigate potential power sector interactions of three alternative supply chains for green hydrogen in Germany in the year 2030. We distinguish between model settings in which Germany is modeled as an electric island versus embedded in an interconnected system with its neighboring countries as well as settings with and without technology-specific capacity bounds on wind energy. The findings suggest that large-scale hydrogen storage can provide valuable flexibility to the power system in settings with high renewable energy shares. These benefits are more pronounced in the absence of flexibility from geographical balancing. We further find that the effects of green hydrogen production on the optimal generation portfolio strongly depend on the model assumptions regarding capacity expansion potentials. We also identify a potential distributional effect of green hydrogen production at the expense of other electricity consumers of which policy makers should be aware.
Challenges and Potentials for Additive Manufacturing of Hydrogen Energy Components: A Review
Mar 2025
Publication
Climate change necessitates the development of sustainable energy systems with hydrogen technologies playing a key role in this transition. Additive manufacturing (AM) offers a significant potential to enhance the efficiency of hydrogen energy components and reduce their costs through rapid prototyping design freedom and functional integration. This review provides the first comprehensive summary of the current state of research on the application of AM processes in the production storage and utilization of hydrogen. It highlights various AM processes such as powder bed fusion directed energy deposition fused filament fabrication and stereolithography for the advancement of hydrogen energy components. Current research trends include the material development multi-material AM hybrid processes and the integration of artificial intelligence and machine learning. At present the technologies presented are mainly at a development stage of TRL 4–5. The next major step towards industrialization is the demonstration of prototypes outside the laboratory.
Assessing the Impact of Local Energy Generation and Storage to Achieve the Decarbonization of the Single-family Housing Stock in Germany
Nov 2024
Publication
The decarbonization of the building stock in this paper focusing the single-family house sector in Germany is essential to achieve the climate goals. In fact as the largest part of the building stock it represents more than 65 % of the entire German residential building stock. Current strategies and regulations have demonstrated low impact on carbon emission reduction due to poor renovation rates particularly in the single-family house typology. The present study analyzes the potential of carbon emission reduction prioritizing local renewable energy generation and storage in combination with improved building energy systems. Through a simulation-based approach it considers reference buildings of different age classes and formulates variants for improving strategies with different levels of retrofit under the premise of a fully renewable locally generated energy supply. Based on the potential for solar energy supply the variants consider the seasonal shift that needs to be stored and particularly the role of hydrogen as an energy storage medium. The study´s goal is quantifying the impacts of the local renewable energy production its required storage capacity depending on the retrofit depth both for estimating the potential of transforming the single-family house stock to net zero carbon emissions.
Liquid Air Energy Storage (LAES) Integrated into the Hydrogen Economy - Techno-economic Optimization of Waste Cold Recovery from Liquid Hydrogen Regasification
Jul 2025
Publication
A liquid air energy storage (LAES) system is a promising Carnot battery configuration capable of efficiently recovering waste heat and cold energy carriers. Among these liquid hydrogen (LH₂) regasification presents a significant opportunity due to its high exergy content and its regasification temperature which aligns well with the liquid air liquefaction process. While most existing studies focus on integrating LAES with liquid natural gas (LNG) regasification or improving hydrogen liquefaction via liquid air regasification this work takes a novel approach by enhancing liquid air liquefaction through the utilization of waste cold from LH₂ regasification. Additionally this study explores an economic innovation the valorization of clean dry air discharged by LAES which has not been extensively examined in prior literature. A novel LAES configuration is proposed and subjected to a techno-economic analysis comparing its performance with a stand-alone LAES system. Results show that the proposed integration increases round-trip efficiency by 15 % reduces the levelized cost of storage by 60 % and achieves a payback period of under 10 years. These findings provide valuable insights for both academia and industry advancing the development of more efficient and economically viable LAES systems.
Closed Loop Model Predictive Control of a Hybrid Battery-Hydrogen Energy Storage System using Mixed-Integer Linear Programming
Mar 2024
Publication
The derivation of an efficient operational strategy for storing intermittent renewable energies using a hybrid battery-hydrogen energy storage system is a difficult task. One approach for deriving an efficient operational strategy is using mathematical optimization in the context of model predictive control. However mathematical optimization derives an operational strategy based on a non-exact mathematical system representation for a specified prediction horizon to optimize a specified target. Thus the resulting operational strategies can vary depending on the optimization settings. This work focuses on evaluating potential improvements in the operational strategy for a hybrid batteryhydrogen energy storage system using mathematical optimization. To investigate the operation a simulation model of a hybrid energy storage system and a tailor-made mixed integer linear programming optimization model of this specific system are utilized in the context of a model predictive control framework. The resulting operational strategies for different settings of the model predictive control framework are compared to a rule-based controller to show the potential benefits of model predictive control compared to a conventional approach. Furthermore an in-depth analysis of different factors that impact the effectiveness of the model predictive controller is done. Therefore a sensitivity analysis of the effect of different electricity demands and resource sizes on the performance relative to a rule-based controller is conducted. The model predictive controller reduced the energy consumption by at least 3.9 % and up to 17.9% compared to a rule-based controller. Finally Pareto fronts for multi-objective optimizations with different prediction and control horizons are derived and compared to the results of a rule-based controller. A cost reduction of up to 47 % is achieved by a model predictive controller with a prediction horizon of 7 days and perfect foresight. Keywords: Model Predictive Control Optimization Mixed Integer Linear Programming Hybrid Battery-Hydrogen Energy Storage System
Regional Capabilities and Hydrogen Adoption Barriers
Dec 2023
Publication
Hydrogen is gaining importance to decarbonize the energy system and tackle the climate crisis. This exploratory study analyzes three focus groups with representatives from relevant organizations in a Northern German region that has unique beneficial characteristics for the transition to a hydrogen economy. Based upon this data (1) a category system of innovation adoption barriers for hydrogen technologies is developed (2) decision levels associated with the barriers are identified (3) detailed insights on how decision levels contribute to the adoption barriers are provided and (4) the barriers are evaluated in terms of their importance. Our analysis adds to existing literature by focusing on short-term barriers and exploring relevant decision levels and their associated adoption barriers. Our main results comprise the following: flaws in the funding system complex approval procedures lack of networks and high costs contribute to hydrogen adoption barriers. The (Sub-)State level is relevant for the uptake of the hydrogen economy. Regional entities have leeway to foster the hydrogen transition especially with respect to the distribution infrastructure. Funding policy technological suitability investment and operating costs and the availability of distribution infrastructure and technical components are highly important adoption barriers that alone can impede the transition to a hydrogen economy.
Environmental and Material Criticality Assessment of Hydrogen Production via Anion Exchange Membrane Electrolysis
Oct 2023
Publication
The need to drastically reduce greenhouse gas emissions is driving the development of existing and new technologies to produce and use hydrogen. Anion exchange membrane electrolysis is one of these rapidly developing technologies and presents promising characteristics for efficient hydrogen production. However the environmental performance and the material criticality of anion exchange membrane electrolysis must be assessed. In this work prospective life cycle assessment and criticality assessment are applied first to identify environmental and material criticality hotspots within the production of anion exchange membrane electrolysis units and second to benchmark hydrogen production against proton exchange membrane electrolysis. From an environmental point of view the catalyst spraying process heavily dominates the ozone depletion impact category while the production of the membrane represents a hotspot in terms of the photochemical ozone formation potential. For the other categories the environmental impacts are distributed across different components. The comparison of hydrogen production via anion exchange membrane electrolysis and proton exchange membrane electrolysis shows that both technologies involve a similar life-cycle environmental profile due to similar efficiencies and the leading role of electricity generation for the operation of electrolysis. Despite the fact that for proton exchange membrane electrolysis much less material is required due to a higher lifetime anion exchange membrane electrolysis shows significantly lower raw material criticality since it does not rely on platinum-group metals. Overall a promising environmental and material criticality performance of anion exchange membrane electrolysis for hydrogen production is concluded subject to the expected technical progress for this technology.
Optimal Configuration of Hydrogen- and Battery-based Electric Bus Transit Systems
Feb 2025
Publication
Electric bus transit is crucial in reducing greenhouse gas (GHG) emissions decreasing fossil fuel reliance and combating climate change. However the transition to electric-powered buses demands a comprehensive plan for optimal resource allocation technology choice infrastructure deployment and component sizing. This study develops system configuration optimization models for battery electric buses (BEBs) and hydrogen fuel cell buses (HFCBs) minimizing all related costs (i.e. capital and operational costs). These models optimize component sizing of the charging/refueling stations fleet configuration and energy/fuel management system in three operational schemes: BEBs opportunity charging BEBs overnight charging and electrolysis-powered HFCBs overnight refueling. The results indicate that the BEB opportunity system is the most economically viable choice. Meanwhile HFCB requires a higher cost (134.5%) and produces more emissions (215.7%) than the BEB overnight charging system. A sensitivity analysis indicates that a significant reduction in the HFCB unit and electricity costs is required to compete economically with BEB systems.
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