Germany
Synergies between Renewable Energy and Flexibility Investments: A Case of a Medium-Sized Industry
Nov 2021
Publication
Climate and energy policies are tools used to steer the development of a sustainable economy supplied by equally sustainable energy systems. End-users should plan their investments accounting for future policies such as incentives for system-oriented consumption emission prices and hydrogen economy to ensure long-term competitiveness. In this work the utilization of variable renewable energy and flexibility potentials in a case study of an an aggregate industry is investigated. An energy concept considering PV and battery expansion flexible production fuel cell electric trucks (FCEV) and hydrogen production is proposed and analysed under expected techno-economic conditions and policies of 2030 using an energy system optimization model. Under this concept total costs and emissions are reduced by 14% and 70% respectively compared to the business-as-usual system. The main benefit of PV investment is the lowered electricity procurement. Flexibility from schedule manufacturing and hydrogen production increases not only the self-consumption of PV generation from 51% to 80% but also the optimal PV capacity by 41%. Despite the expected cost reduction and efficiency improvement FCEV is still not competitive to diesel trucks due to higher investment and fuel prices i.e. its adoption increases the costs by 8%. However this is resolved when hydrogen can be produced from own surplus electricity generation. Our findings reveal synergistic effects between different potentials and the importance of enabling local business models e.g. regional hydrogen production and storage services. The SWOT analysis of the proposed concept shows that the pursuit of sustainability via new technologies entails new opportunities and risks. Lastly end-users and policymakers are advised to plan their investments and supports towards integration of multiple application consumption sectors and infrastructure.
Conceptual Study and Development of an Autonomously Operating, Sailing Renewable Energy Conversion System
Jun 2022
Publication
With little time left for humanity to reduce climate change to a tolerable level a highly scalable and rapidly deployable solution is needed that can be implemented by any country. Offshore wind energy in international waters is an underused resource and could even be harnessed by landlocked countries. In this paper the use of sailing wind turbines operating autonomously in high seas to harvest energy is proposed. The electrical energy that is generated by the wind turbine is converted to a renewable fuel and stored onboard. Later the fuel will be transferred to shore or to other destinations of use. The presented idea is explored at the system level where the basic subsystems necessary are identified and defined such as energy conversion and storage as well as propulsion subsystems. Moreover various operating possibilities are investigated including a comparison of different sailing strategies and fuels for storage. Existing ideas are also briefly addressed and an example concept is suggested as well. In this paper the proposed sailing renewable energy conversion system is explored at a higher level of abstraction. Following up on this conceptual study more detailed investigations are necessary to determine whether the development of such a sailing renewable energy conversion system is viable from an engineering economic and environmental point of view.
Power-to-Gas and Power-to-X—The History and Results of Developing a New Storage Concept
Oct 2021
Publication
Germany’s energy transition known as ‘Energiewende’ was always very progressive. However it came technically to a halt at the question of large-scale seasonal energy storage for wind and solar which was not available. At the end of the 2000s we combined our knowledge of both electrical and process engineering imitated nature by copying photosynthesis and developed Power-to-Gas by combining water electrolysis with CO2 -methanation to convert water and CO2 together with wind and solar power to synthetic natural gas. Storing green energy by coupling the electricity with the gas sector using its vast TWh-scale storage facility was the solution for the biggest energy problem of our time. This was the first concept that created the term ‘sector coupling’ or ‘sectoral integration’. We first implemented demo sites presented our work in research industry and ministries and applied it in many macroeconomic studies. It was an initial idea that inspired others to rethink electricity as well as eFuels as an energy source and energy carrier. We developed the concept further to include Power-to-Liquid Power-to-Chemicals and other ways to ‘convert’ electricity into molecules and climate-neutral feedstocks and named it ‘Power-to-X’ at the beginning of the 2010s.
Renewable Power-to-Gas: A Technological and Economic Review
Aug 2015
Publication
The Power-to-Gas (PtG) process chain could play a significant role in the future energy system. Renewable electric energy can be transformed into storable methane via electrolysis and subsequent methanation. This article compares the available electrolysis and methanation technologies with respect to the stringent requirements of the PtG chain such as low CAPEX high efficiency and high flexibility. Three water electrolysis technologies are considered: alkaline electrolysis PEM electrolysis and solid oxide electrolysis. Alkaline electrolysis is currently the cheapest technology; however in the future PEM electrolysis could be better suited for the PtG process chain. Solid oxide electrolysis could also be an option in future especially if heat sources are available. Several different reactor concepts can be used for the methanation reaction. For catalytic methanation typically fixed-bed reactors are used; however novel reactor concepts such as three-phase methanation and micro reactors are currently under development. Another approach is the biochemical conversion. The bioprocess takes place in aqueous solutions and close to ambient temperatures. Finally the whole process chain is discussed. Critical aspects of the PtG process are the availability of CO2 sources the dynamic behaviour of the individual process steps and especially the economics as well as the efficiency.
Complex Hydrides for Hydrogen Storage – New Perspectives
Apr 2014
Publication
Since the 1970s hydrogen has been considered as a possible energy carrier for the storage of renewable energy. The main focus has been on addressing the ultimate challenge: developing an environmentally friendly successor for gasoline. This very ambitious goal has not yet been fully reached as discussed in this review but a range of new lightweight hydrogen-containing materials has been discovered with fascinating properties. State-of-the-art and future perspectives for hydrogen-containing solids will be discussed with a focus on metal borohydrides which reveal significant structural flexibility and may have a range of new interesting properties combined with very high hydrogen densities.
Hybrid Energy System Model in Matlab/Simulink Based on Solar Energy, Lithium‐Ion Battery and Hydrogen
Mar 2022
Publication
In this work a model of an energy system based on photovoltaics as the main energy source and a hybrid energy storage consisting of a short‐term lithium‐ion battery and hydrogen as the long‐term storage facility is presented. The electrical and the heat energy circuits and resulting flows have been modelled. Therefore the waste heat produced by the electrolyser and the fuel cell have been considered and a heat pump was considered to cover the residual heat demand. The model is designed for the analysis of a whole year energy flow by using a time series of loads weather and heat profile as input. This paper provides the main set of equations to derive the component properties and describes the implementation into MATLAB/Simulink. The novel model was created for an energy flow simulation over one year. The results of the simulation have been verified by comparing them with well‐established simulation results from HOMER Energy. It turns out that the novel model is well suited for the analysis of the dynamic system behaviour. Moreover different characteristics to achieve an energy balance an ideal dimensioning for the particular use case and further research possibilities of hydrogen use in the residential sector are covered by the novel model.
Fatigue Behavior of AA2198 in Liquid Hydrogen
Aug 2019
Publication
Tensile and fatigue tests were performed on an AA2198 aluminum alloy in the T851 condition in ambient air and liquid hydrogen (LH2). All fatigue tests were performed under load control at a frequency of 20 Hz and a stress ratio of R=0.1. The Gecks-Och-Function [1] was fitted on the measured cyclic lifetimes.<br/><br/>The tensile strength in LH2 was measured to be 46 % higher compared to the value determined at ambient conditions and the fatigue limit was increased by approximately 60 %. Both S-N curves show a distinct S-shape but also significant differences. Under LH2 environment the transition from LCF- to HCF-region as well as the transition to the fatigue limit is shifted to higher cyclic lifetimes compared to ambient test results. The investigation of the crack surfaces showed distinct differences between ambient and LH2 conditions. These observed differences are important factors in the fatigue behavior change.
Potentials of Hydrogen Technologies for Sustainable Factory Systems
Mar 2021
Publication
The industrial sector is the world’s second largest emitter of greenhouse gases hence a methodology for decarbonizing factory systems is crucial for achieving global climate goals. Hydrogen is an important medium for the transition towards carbon neutral factories due to its broad applicability within the factory including its use in electricity and heat generation and as a process gas or fuel. One of the main challenges is the identification of economically and environmentally suitable design scenarios such as for the entire value chain for hydrogen generation and application. For example the infrastructure for renewable electricity hydrogen generation hydrogen conversion (e.g. into synthetic fuels) storage and transport systems as well as application in the factory. Due to the high volatility of energy generation and the related dynamic interdependencies within a factory system a valid technical economic and environmental evaluation of benefits induced by hydrogen technologies can only be achieved using digital factory models. In this paper we present a framework to integrate hydrogen technologies into factory systems. This enables decision makers to identify promising measures according to their expected impact and collect data for appropriate factory modelling. Furthermore a concept for factory modelling and simulation is presented and demonstrated in a case study from the electronics industry assessing the use of hydrogen for decentralized power and heat generation.
Influence of Microstructural Morphology on Hydrogen Embrittlement in a Medium-Mn Steel Fe-12Mn-3Al-0.05C
Aug 2019
Publication
The ultrafine-grained (UFG) duplex microstructure of medium-Mn steel consists of a considerable amount of austenite and ferrite/martensite achieving an extraordinary balance of mechanical properties and alloying cost. In the present work two heat treatment routes were performed on a cold-rolled medium-Mn steel Fe-12Mn-3Al-0.05C (wt.%) to achieve comparable mechanical properties with different microstructural morphologies. One heat treatment was merely austenite-reverted-transformation (ART) annealing and the other one was a successive combination of austenitization (AUS) and ART annealing. The distinct responses to hydrogen ingression were characterized and discussed. The UFG martensite colonies produced by the AUS + ART process were found to be detrimental to ductility regardless of the amount of hydrogen which is likely attributed to the reduced lattice bonding strength according to the H-enhanced decohesion (HEDE) mechanism. With an increase in the hydrogen amount the mixed microstructure (granular + lamellar) in the ART specimen revealed a clear embrittlement transition with the possible contribution of HEDE and H-enhanced localized plasticity (HELP) mechanisms.
Power-to-liquid via Synthesis of Methanol, DME or Fischer–Tropsch-fuels: A Review
Jul 2020
Publication
The conversion of H2 and CO2 to liquid fuels via Power-to-Liquid (PtL) processes is gaining attention. With their higher energy densities compared to gases the use of synthetic liquid fuels is particularly interesting in hard-to-abate sectors for which decarbonisation is difficult. However PtL poses new challenges for the synthesis: away from syngas-based continuously run large-scale plants towards more flexible small-scale concepts with direct CO2-utilisation. This review provides an overview of state of the art synthesis technologies as well as current developments and pilot plants for the most prominent PtL routes for methanol DME and Fischer–Tropsch-fuels. It should serve as a benchmark for future concepts guide researchers in their process development and allow a technological evaluation of alternative reactor designs. In the case of power-to-methanol and power-to-FT-fuels several pilot plants have been realised and the first commercial scale plants are planned or already in operation. In comparison power-to-DME is much less investigated and in an earlier stage of development. For methanol the direct CO2 hydrogenation offers advantages through less by-product formation and lower heat development. However increased water formation and lower equilibrium conversion necessitate new catalysts and reactor designs. While DME synthesis offers benefits with regards to energy efficiency operational experience from laboratory tests and pilot plants is still missing. Furthermore four major process routes for power-to-DME are possible requiring additional research to determine the optimal concept. In the case of Fischer–Tropsch synthesis catalysts for direct CO2 utilisation are still in an early stage. Consequently today’s Fischer–Tropsch-based PtL requires a shift to syngas benefiting from advances in co-electrolysis and reverse water-gas shift reactor design.
Hydrogen Storage Using a Hot Pressure Swing Reactor
Jun 2017
Publication
Our contribution demonstrates that hydrogen storage in stationary Liquid Organic Hydrogen Carrier (LOHC) systems becomes much simpler and significantly more efficient if both the LOHC hydrogenation and the LOHC dehydrogenation reaction are carried out in the same reactor using the same catalyst. The finding that the typical dehydrogenation catalyst for hydrogen release from perhydro dibenzyltoluene (H18-DBT) Pt on alumina turns into a highly active and very selective dibenzyltoluene hydrogenation catalyst at temperatures above 220 °C paves the way for our new hydrogen storage concept. Herein hydrogenation of H0-DBT and dehydrogenation of H18-DBT is carried out at the same elevated temperature between 290 and 310 °C with hydrogen pressure being the only variable for shifting the equilibrium between hydrogen loading and release. We demonstrate that the heat of hydrogenation can be provided at a temperature level suitable for effective dehydrogenation catalysis. Combined with a heat storage device of appropriate capacity or a high pressure steam system this heat could be used for dehydrogenation.
Single-catalyst High-weight% Hydrogen Storage in an N-heterocycle Synthesized from Lignin Hydrogenolysis Products and Ammonia
Oct 2016
Publication
Large-scale energy storage and the utilization of biomass as a sustainable carbon source are global challenges of this century. The reversible storage of hydrogen covalently bound in chemical compounds is a particularly promising energy storage technology. For this compounds that can be sustainably synthesized and that permit high-weight% hydrogen storage would be highly desirable. Herein we report that catalytically modified lignin an indigestible abundantly available and hitherto barely used biomass can be harnessed to reversibly store hydrogen. A novel reusable bimetallic catalyst has been developed which is able to hydrogenate and dehydrogenate N-heterocycles most efficiently. Furthermore a particular N-heterocycle has been identified that can be synthesized catalytically in one step from the main lignin hydrogenolysis product and ammonia and in which the new bimetallic catalyst allows multiple cycles of high-weight% hydrogen storage.
Carbon Capture and Storage (CCS): The Way Forward
Mar 2018
Publication
Mai Bui,
Claire S. Adjiman,
André Bardow,
Edward J. Anthony,
Andy Boston,
Solomon Brown,
Paul Fennell,
Sabine Fuss,
Amparo Galindo,
Leigh A. Hackett,
Jason P. Hallett,
Howard J. Herzog,
George Jackson,
Jasmin Kemper,
Samuel Krevor,
Geoffrey C. Maitland,
Michael Matuszewski,
Ian Metcalfe,
Camille Petit,
Graeme Puxty,
Jeffrey Reimer,
David M. Reiner,
Edward S. Rubin,
Stuart A. Scott,
Nilay Shah,
Berend Smit,
J. P. Martin Trusler,
Paul Webley,
Jennifer Wilcox and
Niall Mac Dowell
Carbon capture and storage (CCS) is broadly recognised as having the potential to play a key role in meeting climate change targets delivering low carbon heat and power decarbonising industry and more recently its ability to facilitate the net removal of CO2 from the atmosphere. However despite this broad consensus and its technical maturity CCS has not yet been deployed on a scale commensurate with the ambitions articulated a decade ago. Thus in this paper we review the current state-of-the-art of CO2 capture transport utilisation and storage from a multi-scale perspective moving from the global to molecular scales. In light of the COP21 commitments to limit warming to less than 2 °C we extend the remit of this study to include the key negative emissions technologies (NETs) of bioenergy with CCS (BECCS) and direct air capture (DAC). Cognisant of the non-technical barriers to deploying CCS we reflect on recent experience from the UK's CCS commercialisation programme and consider the commercial and political barriers to the large-scale deployment of CCS. In all areas we focus on identifying and clearly articulating the key research challenges that could usefully be addressed in the coming decade.
Quantification of Hydrogen in Nanostructured Hydrogenated Passivating Contacts for Silicon Photovoltaics Combining SIMS-APT-TEM: A Multiscale Correlative Approach
Mar 2021
Publication
Multiscale characterization of the hydrogenation process of silicon solar cell contacts based on c-Si/SiOx/nc-SiCx(p) has been performed by combining dynamic secondary ion mass-spectrometry (D-SIMS) atom probe tomography (APT) and transmission electron microscopy (TEM). These contacts are formed by high-temperature firing which triggers the crystallization of SiCx followed by a hydrogenation process to passivate remaining interfacial defects. Due to the difficulty of characterizing hydrogen at the nm-scale the exact hydrogenation mechanisms have remained elusive. Using a correlative TEM-SIMS-APT analysis we are able to locate hydrogen trap sites and quantify the hydrogen content. Deuterium (D) a heavier isotope of hydrogen is used to distinguish hydrogen introduced during hydrogenation from its background signal. D-SIMS is used due to its high sensitivity to get an accurate deuterium-to-hydrogen ratio which is then used to correct deuterium profiles extracted from APT reconstructions. This new methodology to quantify the concentration of trapped hydrogen in nm-scale structures sheds new insights on hydrogen distribution in technologically important photovoltaic materials.
Zero-Emission Pathway for the Global Chemical and Petrochemical Sector
Jun 2021
Publication
The chemical and petrochemical sector relies on fossil fuels and feedstocks and is a major source of carbon dioxide (CO2 ) emissions. The techno-economic potential of 20 decarbonisation options is assessed. While previous analyses focus on the production processes this analysis covers the full product life cycle CO2 emissions. The analysis elaborates the carbon accounting complexity that results from the non-energy use of fossil fuels and highlights the importance of strategies that consider the carbon stored in synthetic organic products—an aspect that warrants more attention in long-term energy scenarios and strategies. Average mitigation costs in the sector would amount to 64 United States dollars (USD) per tonne of CO2 for full decarbonisation in 2050. The rapidly declining renewables cost is one main cause for this low-cost estimate. Renewable energy supply solutions in combination with electrification account for 40% of total emissions reductions. Annual biomass use grows to 1.3 gigatonnes; green hydrogen electrolyser capacity grows to 2435 gigawatts and recycling rates increase six-fold while product demand is reduced by a third compared to the reference case. CO2 capture storage and use equals 30% of the total decarbonisation effort (1.49 gigatonnes per year) where about one-third of the captured CO2 is of biogenic origin. Circular economy concepts including recycling account for 16% while energy efficiency accounts for 12% of the decarbonisation needed. Achieving full decarbonisation in this sector will increase energy and feedstock costs by more than 35%. The analysis shows the importance of renewables-based solutions accounting for more than half of the total emissions reduction potential which was higher than previous estimates.
Dislocation and Twinning Behaviors in High Manganese Steels in Respect to Hydrogen and Aluminum Alloying
Dec 2018
Publication
The dislocation and twinning evolution behaviors in high manganese steels Fe-22Mn-0.6C and Fe-17Mn-1.5Al-0.6C have been investigated under tensile deformation with and without diffusive hydrogen. The notched tensile tests were interrupted once primary cracks were detected using the applied direct current potential drop measurement. In parallel the strain distribution in the vicinity of the crack was characterized by digital image correlation using GOM optical system. The microstructure surrounding the crack was investigated by electron backscatter diffraction. Electron channeling contrast imaging was applied to reveal the evolution of dislocations stacking faults and deformation twins with respect to the developed strain gradient and amount of hydrogen. The results show that the diffusive hydrogen at the level of 26 ppm has a conspicuous effect on initiating stacking faults twin bundles and activating multiple deformation twinning systems in Fe-22Mn-0.6C. Eventually the interactions between deformation twins and grain boundaries lead to grain boundary decohesion in this material. In comparison hydrogen does not obviously affect the microstructure evolution namely the twinning thickness and the amount of activated twinning systems in Fe-17Mn-1.5Al-0.6C. The Al-alloyed grade reveals a postponed nucleation of deformation twins delayed onset of the secondary twinning system and develops finer twinning lamellae in comparison to the Al-free material. These observations explain the improved resistance to hydrogen-induced cracking in Al-alloyed TWIP steels.
Modelling and Designing Cryogenic Hydrogen Tanks for Future Aircraft Applications
Jan 2018
Publication
In the near future the challenges to reduce the economic and social dependency on fossil fuels must be faced increasingly. A sustainable and efficient energy supply based on renewable energies enables large-scale applications of electro-fuels for e.g. the transport sector. The high gravimetric energy density makes liquefied hydrogen a reasonable candidate for energy storage in a light-weight application such as aviation. Current aircraft structures are designed to accommodate jet fuel and gas turbines allowing a limited retrofitting only. New designs such as the blended-wing-body enable a more flexible integration of new storage technologies and energy converters e.g. cryogenic hydrogen tanks and fuel cells. Against this background a tank-design model is formulated which considers geometrical mechanical and thermal aspects as well as specific mission profiles while considering a power supply by a fuel cell. This design approach enables the determination of required tank mass and storage density respectively. A new evaluation value is defined including the vented hydrogen mass throughout the flight enabling more transparent insights on mass shares. Subsequently a systematic approach in tank partitioning leads to associated compromises regarding the tank weight. The analysis shows that cryogenic hydrogen tanks are highly competitive with kerosene tanks in terms of overall mass which is further improved by the use of a fuel cell.
Analyzing the Necessity of Hydrogen Imports for Net-zero Emission Scenarios in Japan
Jun 2021
Publication
With Japan’s current plans to reach a fully decarbonized society by 2050 and establish a hydrogen society substantial changes to its energy system need to be made. Due to the limited land availability in Japan significant amounts of hydrogen are planned to be imported to reach both targets. In this paper a novel stochastic version of the open-source multi-sectoral Global Energy System Model in conjunction with a power system dispatch model is used to analyze the impacts of both availability and price of hydrogen imports on the transformation of the Japanese energy system considering a net-zero emission target. This analysis highlights that hydrogen poses a valuable resource in specific sectors of the energy system. Therefore importing hydrogen can indeed positively impact energy system developments although up to 19mt of hydrogen will be imported in the case with the cheapest available hydrogen. In contrast without any hydrogen imports power demand nearly doubles in 2050 compared to 2019 due to extensive electrification in non-electricity sectors. However hydrogen imports are not necessarily required to reach net-zero emissions. In all cases however large-scale investments into renewable energy sources need to be made.
Hydrogeochemical Modeling to Identify Potential Risks of Underground Hydrogen Storage in Depleted Gas Fields
Nov 2018
Publication
Underground hydrogen storage is a potential way to balance seasonal fluctuations in energy production from renewable energies. The risks of hydrogen storage in depleted gas fields include the conversion of hydrogen to CH4(g) and H2S(g) due to microbial activity gas–water–rock interactions in the reservoir and cap rock which are connected with porosity changes and the loss of aqueous hydrogen by diffusion through the cap rock brine. These risks lead to loss of hydrogen and thus to a loss of energy. A hydrogeochemical modeling approach is developed to analyze these risks and to understand the basic hydrogeochemical mechanisms of hydrogen storage over storage times at the reservoir scale. The one-dimensional diffusive mass transport model is based on equilibrium reactions for gas–water–rock interactions and kinetic reactions for sulfate reduction and methanogenesis. The modeling code is PHREEQC (pH-REdox-EQuilibrium written in the C programming language). The parameters that influence the hydrogen loss are identified. Crucial parameters are the amount of available electron acceptors the storage time and the kinetic rate constants. Hydrogen storage causes a slight decrease in porosity of the reservoir rock. Loss of aqueous hydrogen by diffusion is minimal. A wide range of conditions for optimized hydrogen storage in depleted gas fields is identified.
Low-Cost and Durable Bipolar Plates for Proton Exchange Membrane Electrolyzers
Mar 2017
Publication
Cost reduction and high efficiency are the mayor challenges for sustainable H2 production via proton exchange membrane (PEM) electrolysis. Titanium-based components such as bipolar plates (BPP) have the largest contribution to the capital cost. This work proposes the use of stainless steel BPPs coated with Nb and Ti by magnetron sputtering physical vapor deposition (PVD) and vacuum plasma spraying (VPS) respectively. The physical properties of the coatings are thoroughly characterized by scanning electron atomic force microscopies (SEM AFM); and X-ray diffraction photoelectron spectroscopies (XRD XPS). The Ti coating (50μm) protects the stainless steel substrate against corrosion while a 50- fold thinner layer of Nb decreases the contact resistance by almost one order of magnitude. The Nb/ Ti-coated stainless steel bipolar BPPs endure the harsh environment of the anode for more than 1000h of operation under nominal conditions showing a potential use in PEM electrolyzers for large-scale H2 production from renewables.
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