Spain
Impact of Large-scale Hydrogen Electrification and Retrofitting of Natural Gas Infrastructure on the European Power System
Nov 2023
Publication
In this paper we aim to analyse the impact of hydrogen production decarbonisation and electrification scenarios on the infrastructure development generation mix CO2 emissions and system costs of the European power system considering the retrofit of the natural gas infrastructure. We define a reference scenario for the European power system in 2050 and use scenario variants to obtain additional insights by breaking down the effects of different assumptions. The scenarios were analysed using the European electricity market model COMPETES including a proposed formulation to consider retrofitting existing natural gas networks to transport hydrogen instead of methane. According to the results 60% of the EU’s hydrogen demand is electrified and approximately 30% of the total electricity demand will be to cover that hydrogen demand. The primary source of this electricity would be non-polluting technologies. Moreover hydrogen flexibility significantly increases variable renewable energy investment and production and reduces CO2 emissions. In contrast relying on only electricity transmission increases costs and CO2 emissions emphasising the importance of investing in an H2 network through retrofitting or new pipelines. In conclusion this paper shows that electrifying hydrogen is necessary and cost-effective to achieve the EU’s objective of reducing long-term emissions.
Natural Hydrogen in the Energy Transition: Fundamentals, Promise, and Enigmas
Oct 2023
Publication
Beyond its role as an energy vector a growing number of natural hydrogen sources and reservoirs are being discovered all over the globe which could represent a clean energy source. Although the hydrogen amounts in reservoirs are uncertain they could be vast and they could help decarbonize energy-intensive economic sectors and facilitate the energy transition. Natural hydrogen is mainly produced through a geochemical process known as serpentinization which involves the reaction of water with low-silica ferrous minerals. In favorable locations the hydrogen produced can become trapped by impermeable rocks on its way to the atmosphere forming a reservoir. The safe exploitation of numerous natural hydrogen reservoirs seems feasible with current technology and several demonstration plants are being commissioned. Natural hydrogen may show variable composition and require custom separation purification storage and distribution facilities depending on the location and intended use. By investing in research in the mid-term more hydrogen sources could become exploitable and geochemical processes could be artificially stimulated in new locations. In the long term it may be possible to leverage or engineer the interplay between microorganisms and geological substrates to obtain hydrogen and other chemicals in a sustainable manner.
Renewable Energy Sources for Green Hydrogen Generation in Colombia and Applicable Case of Studies
Nov 2023
Publication
Electrification using renewable energy sources represents a clear path toward solving the current global energy crisis. In Colombia this challenge also involves the diversification of the electrical energy sources to overcome the historical dependence on hydropower. In this context green hydrogen represents a key energy carrier enabling the storage of renewable energy as well as directly powering industrial and transportation sectors. This work explores the realistic potential of the main renewable energy sources including solar photovoltaics (8172 GW) hydropower (56 GW) wind (68 GW) and biomass (14 GW). In addition a case study from abroad is presented demonstrating the feasibility of using each type of renewable energy to generate green hydrogen in the country. At the end an analysis of the most likely regions in the country and paths to deploy green hydrogen projects are presented favoring hydropower in the short term and solar in the long run. By 2050 this energy potential will enable reaching a levelized cost of hydrogen (LCOH) of 1.7 1.5 3.1 and 1.4 USD/kg-H2 for solar photovoltaic wind hydropower and biomass respectively.
Modelling and Operation Strategy Approaches for On-site Hydrogen Refuelling Stations
Aug 2023
Publication
The number of Fuel Cell Electric Vehicles (FCEVs) in circulation has undergone a significant increase in recent years. This trend is foreseen to be stronger in the near future. In correlation with the FCEVs market increase the hydrogen delivery infrastructure must be developed. With this aim many countries have announced ambitious projects. For example Spain has the objective of increasing the number of Hydrogen Refuelling Stations (HRS) with public access from three units in operation currently to about 150 by 2030. HRSs are complex systems with high variability in terms of layout design size of components operational strategy hydrogen generation method or hydrogen generation location. This paper is focused on on-site HRS with electrolysis-based hydrogen production which provides interesting advantages when renewable energy is utilized compared to off-site hydrogen production despite their complexity. To optimize HRS design and operation a simulation model must be implemented. This paper describes a generic on-site HRS with electrolysis-based hydrogen production a cascaded multi-tank storage system with multiple compressors renewable energy sources and multiple types of dispensing formats. A modelling approach of the layout is presented and tested with real-based parameters of an HRS currently under development which is capable of producing 11.34 kg/h of green H2 with irradiation at 1000 W/m2. For the operation an operational strategy is proposed. The modelled system is tested through several simulations. A sensitivity analysis of the effects of hydrogen demand and day-ahead hydrogen production objective on emissions demand satisfaction and variable costs is performed. Simulation results show how the operational strategy has achieved service up to 310 FCEVs refuelling events of heavy duty and light duty FCEVs bringing the total H2 sold up to almost 7200 H2kg in one month of winter. Additionally considering variable costs of the energy from the utility grid the model shows a profit in the range of 21–50 k€ for a daily demand of 60 H2kg/day and 100 H2kg/day respectively. In terms of emissions a year simulation with 60 H2kg/day of demand shows specific emissions in the production of H2 in Spain of 6.26 kgCO2eq/H2kg which represents a greenhouse gas emission intensity of 52.26 kgCO2eq/H2MJ.
Hydrogen Fuel Quality from Two Main Production Processes: Steam Methane Reforming and Proton Exchange Membrane Water Electrolysis
Oct 2019
Publication
Thomas Bacquart,
Karine Arrhenius,
Stefan Persijn,
Andrés Rojo,
Fabien Auprêtre,
Bruno Gozlan,
Abigail Morris,
Andreas Fischer,
Arul Murugan,
Sam Bartlett,
Niamh Moore,
Guillaume Doucet,
François Laridant,
Eric Gernot,
Teresa E. Fernandez,
Concepcion Gomez,
Martine Carré,
Guy De Reals and
Frédérique Haloua
The absence of contaminants in the hydrogen delivered at the hydrogen refuelling station is critical to ensure the length life of FCEV. Hydrogen quality has to be ensured according to the two international standards ISO 14687–2:2012 and ISO/DIS 19880-8. Amount fraction of contaminants from the two hydrogen production processes steam methane reforming and PEM water electrolyser is not clearly documented. Twenty five different hydrogen samples were taken and analysed for all contaminants listed in ISO 14687-2. The first results of hydrogen quality from production processes: PEM water electrolysis with TSA and SMR with PSA are presented. The results on more than 16 different plants or occasions demonstrated that in all cases the 13 compounds listed in ISO 14687 were below the threshold of the international standards. Several contaminated hydrogen samples demonstrated the needs for validated and standardised sampling system and procedure. The results validated the probability of contaminants presence proposed in ISO/DIS 19880-8. It will support the implementation of ISO/ DIS 19880-8 and the development of hydrogen quality control monitoring plan. It is recommended to extend the study to other production method (i.e. alkaline electrolysis) the HRS supply chain (i.e. compressor) to support the technology growth.
Exploring Dilution Potential for Full Load Operation of Medium Duty Hydrogen Engine for the Transport Sector
Jul 2023
Publication
The current political scenario and the concerns for global warming have pushed very harsh regulations on conventional propulsion systems based on the use of fossil fuels. New technologies are being promoted but their current technological status needs further research and development for them to become a competitive substitute for the ever-present internal combustion engine. Hydrogen-fueled internal combustion engines have demonstrated the potential of being a fast way to reach full decarbonization of the transport sector but they still have to face some limitations in terms of the operating range of the engine. For this reason the present work evaluates the potential of reaching full load operation on a conventional diesel engine assuming the minimum modifications required to make it work under H2 combustion. This study shows the methodology through which the combustion model was developed and then used to evaluate a multi-cylinder engine representative of the medium to high duty transport sector. The evaluation included different strategies of dilution to control the combustion performance and the results show that the utilization of EGR brings different benefits to engine operation in terms of efficiency improvement and emissions reduction. Nonetheless the requisites defined for the needed turbocharging system are harsher than expected and result in a potential non-conventional technical solution.
Alternatives for Transport, Storage in Port and Bunkering Systems for Offshore Energy to Green Hydrogen
Nov 2023
Publication
Offshore electricity production mainly by wind turbines and eventually floating PV is expected to increase renewable energy generation and their dispatchability. In this sense a significant part of this offshore electricity would be directly used for hydrogen generation. The integration of offshore energy production into the hydrogen economy is of paramount importance for both the techno-economic viability of offshore energy generation and the hydrogen economy. An analysis of this integration is presented. The analysis includes a discussion about the current state of the art of hydrogen pipelines and subsea cables as well as the storage and bunkering system that is needed on shore to deliver hydrogen and derivatives. This analysis extends the scope of most of the previous works that consider port-to-port transport while we report offshore to port. Such storage and bunkering will allow access to local and continental energy networks as well as to integrate offshore facilities for the delivery of decarbonized fuel for the maritime sector. The results of such state of the art suggest that the main options for the transport of offshore energy for the production of hydrogen and hydrogenated vectors are through direct electricity transport by subsea cables to produce hydrogen onshore or hydrogen transport by subsea pipeline. A parametric analysis of both alternatives focused on cost estimates of each infrastructure (cable/pipeline) and shipping has been carried out versus the total amount of energy to transport and distance to shore. For low capacity (100 GWh/y) an electric subsea cable is the best option. For high-capacity renewable offshore plants (TWh/y) pipelines start to be competitive for distances above approx. 750 km. Cost is highly dependent on the distance to land ranging from 35 to 200 USD/MWh.
Integration of Air-cooled Multi-stack Polymer Electrolyte Fuel Cell Systems into Renewable Microgrids
May 2022
Publication
Currently there is a growing interest in increasing the power range of air-cooled fuel cells (ACFCs) as they are cheaper easier to use and maintain than water-cooled fuel cells (WCFCs). However air-cooled stacks are only available up to medium power (<10 kW). Therefore a good solution may be the development of ACFCs consisting of several stacks until the required power output is reached. This is the concept of air-cooled multi-stack fuel cell (AC-MSFC). The objective of this work is to develop a turnkey solution for the integration of AC-MSFCs in renewable microgrids specifically those with high-voltage DC (HVDC) bus. This is challenging because the AC-MSFCs must operate in the microgrid as a single ACFC with adjustable power depending on the number of stacks in operation. To achieve this the necessary power converter (ACFCs operate at low voltages so high conversion rates are required) and control loops must be developed. Unlike most designs in the literature the proposed solution is compact forming a system (AC-MSFCS) with a single input (hydrogen) and a single output (high voltage regulated power or voltage) that can be easily integrated into any microgrid and easily scalable depending on the power required. The developed AC-MSFCS integrates stacks balance of plant data acquisition and instrumentation power converters and local controllers. In addition a virtual instrument (VI)has been developed which connected to the energy management system (EMS) of the microgrid allows monitoring of the entire AC-MSFCS (operating temperature purging cell voltage monitoring for degradation evaluation stacks operating point control and alarm and event management) as well as serving as a user interface. This allows the EMS to know the degradation of each stack and to carry out energy distribution strategies or specific maintenance actions which improves efficiency lifespan and of course saves costs. The experimental results have been excellent in terms of the correct operation of the developed AC-MSFCS. Likewise the accumulated degradation of the stacks was quantified showing cells with a degradation of >80%. The excellent electrical and thermal performance of the developed power converter was also validated which allowed the correct and efficient supply of regulated power (average efficiency above 90%) to the HVDC bus according to the power setpoint defined by the EMS of the microgrid.
Green Hydrogen Integration in Aluminium Recycling: Techno-economic Analysis Towards Sustainability Transition in the Expanding Aluminium Market
Feb 2024
Publication
The use of aluminum-based products is widespread and growing particularly in industries such as automotive food packaging and construction. Obtaining aluminum is expensive and energy-intensive making the recycling of existing products essential for economic and environmental viability. This work explores the potential of using green hydrogen as a replacement for natural gas in the smelting and refining furnaces in aluminum recycling facilities. The adoption of green hydrogen has the potential to curtail approximately 4.54 Ktons/year of CO2 emissions rendering it a sustainable and economically advantageous solution. The work evaluates the economic viability of a case study through assessing the Net Present Value (NPV) and the Internal Rate of Return (IRR). Furthermore it is employed single- and multi-parameter sensitivity analyses to obtain insight on the most relevant conditions to achieve economic viability. Results demonstrate that integrating on-site green hydrogen generation yields a favorable NPV of €57370 an IRR of 9.83% and a 19.63-year payback period. The primary factors influencing NPV are the initial electricity consumption stack and the H2 price.
CFD Modeling and Experimental Validation of an Alkaline Water Electrolysis Cell for Hydrogen Production
Dec 2020
Publication
Although alkaline water electrolysis (AWE) is the most widespread technology for hydrogen production by electrolysis its electrochemical and fluid dynamic optimization has rarely been addressed simultaneously using Computational Fluid Dynamics (CFD) simulation. In this regard a two-dimensional (2D) CFD model of an AWE cell has been developed using COMSOL® software and then experimentally validated. The model involves transport equations for both liquid and gas phases as well as equations for the electric current conservation. This multiphysics approach allows the model to simultaneously analyze the fluid dynamic and electrochemical phenomena involved in an electrolysis cell. The electrical response was evaluated in terms of polarization curve (voltage vs. current density) at different operating conditions: temperature electrolyte conductivity and electrode-diaphragm distance. For all cases the model fits very well with the experimental data with an error of less than 1% for the polarization curves. Moreover the model successfully simulates the changes on gas profiles along the cell according to current density electrolyte flow rate and electrode-diaphragm distance. The combination of electrochemical and fluid dynamics studies provides comprehensive information and makes the model a promising tool for electrolysis cell design.
Integration of Microgrids in Chemical Industries with Hydrogen as a Byproduct: Styrene Production Case Study
Feb 2024
Publication
The chemical industry serves as a global economic backbone and it is an intensive consumer of conventional energy. Due to the depletion of fossil fuels and the emission of greenhouse gases it is necessary to analyze energy supply solutions based on renewable energy sources in this industrial sector. Unlike other sectors such as residential or service industries which have been thoroughly analyzed by the scientific community the use of renewable energies in the chemical industry remains comparatively less examined by the scientific community. This article studies the use of an energy supply system based on photovoltaic technology or a PEM fuel cell for a styrene production industry analyzing the integration of energy storage systems such as batteries as well as different uses for the surplus hydrogen produced by the facility. The most interesting conclusions of the article are: (1) the renewable microgrid considered is viable both technically and economically with a discounted payback period between 5.4 and 6.5 years using batteries as an energy storage system; and (2) the use of hydrogen as energy storage system for a styrene industry is not yet a viable option from an economic point of view.
Phasing Out Steam Methane Reformers with Water Electrolysis in Producing Renewable Hydrogen and Ammonia: A Case Study Based on the Spanish Energy Markets
Jul 2023
Publication
Deploying renewable hydrogen presents a significant challenge in accessing off-takers who are willing to make long-term investments. To address this challenge current projects focus on large-scale deployment to replace the demand for non-renewable hydrogen particularly in ammonia synthesis for fertiliser production plants. The traditional process involving Steam Methane Reformers (SMR) connected to Haber-Bosch synthesis could potentially transition towards decarbonisation by gradually integrating water electrolysis. However the coexistence of these processes poses limitations in accommodating the integration of renewable hydrogen thereby creating operational challenges for industrial hubs. To tackle this issue this paper proposes an optimal dispatch model for producing green hydrogen and ammonia while considering the coexistence of different processes. Furthermore the objective is to analyse external factors that could determine the appropriate regulatory and pricing framework to facilitate the phase-out of SMR in favour of renewable hydrogen production. The paper presents a case study based in Spain utilising data from 2018 2022 and 2030 perspectives on the country's renewable resources gas and electricity wholesale markets pricing ranges and regulatory constraints to validate the model. The findings indicate that carbon emissions taxation and the availability and pricing of Power Purchase Agreements (PPAs) will play crucial roles in this transition - the carbon emission price required for total phasing out SMR with water electrolysis would be around 550 EUR/ton CO2.
Evaluating Hydrogen-based Electricity Generation using the Concept of Total Efficiency
Aug 2023
Publication
The popularity of hydrogen has been increasing globally as a promising sustainable energy source. However hydrogen needs to be produced and processed before it can be used in the energy sector. This paper uses total efficiency to evaluate the lifecycle of hydrogen-driven power generation. Total efficiency introduces the energy requirement of fuel preparation in conventional efficiency and is a reliable method to fairly compare different energy sources. Two case studies in Spain and Germany with nine scenarios each are defined to study different hydrogen-preparation routes. The scenarios include the main colors of hydrogen production (grey turquoise yellow and green) and different combinations of processing and transportation choices. In most cases the highest energy penalty in the overall preparation process of the fuel is linked to the production step. A large difference is found between fossil fuel-based hydrogen and green hydrogen derived from excess renewable energy with fossil fuel-based hydrogen resulting in significantly lower total efficiencies compared to green hydrogen. The use of natural gas as the primary source to generate hydrogen is found to be a critical factor affecting total efficiency particularly in cases where the gas must be transported from far away. This shows the value of using excess renewable energy in the production of hydrogen instead of grid power. Even in the most efficient scenario of green hydrogen studied total efficiency was found to be 7 % lower than the respective conventional efficiency that does not account for hydrogen generation. These results emphasize the importance of considering the impact of fuel preparation stages in comparative thermodynamic analyses and evaluations.
Life Cycle Cost Analysis of an Autonomous Underwater Vehicle that Employs Hydrogen Fuel Cell
Feb 2024
Publication
The use of autonomous vehicles for marine and submarine work has risen considerably in the last decade. Developing new monitoring systems navigation and communications technologies allows a wide range of operational possibilities. Autonomous Underwater Vehicles (AUVs) are being used in offshore missions and applications with some innovative purposes by using sustainable and green energy sources. This paper considers an AUV that uses a hydrogen fuel cell achieving zero emissions. This paper analyses the life cycle cost of the UAV and compares it with a UAV powered by conventional energy. The EN 60300-3-3 guidelines have been employed to develop the cost models. The output results show estimations for the net present value under different scenarios and financial strategies. The study has been completed with the discount rate sensibility analysis in terms of financial viability.
On Green Hydrogen Generation Technologies: A Bibliometric Review
Mar 2024
Publication
Green hydrogen produced by water electrolysis with renewable energy plays a crucial role in the revolution towards energy sustainability and it is considered a key source of clean energy and efficient storage. Its ability to address the intermittency of renewable sources and its potential to decarbonize sectors that are difficult to electrify make it a strategic component in climate change mitigation. By using a method based on a bibliometric review of scientific publications this paper represents a significant contribution to the emerging field of research on green hydrogen and provides a detailed review of electrolyzer technologies identifying key areas for future research and technology development. The results reflect the immaturity of a technology which advances with different technical advancements waiting to find the optimal technical solution that allows for its massive implementation as a source of green hydrogen generation. According to the results found in this article alkaline (ALK) and proton exchange membrane (PEM) electrolyzers seem to be the ones that interest the scientific community the most. Similarly in terms of regional analysis Europe is clearly committed to green hydrogen in view of the analysis of its scientific results on materials and electrolyzer capacity forecasts for 2030.
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