Spain
Strategic Hydrogen Management: Driving a Sustainable Energy Future
Mar 2025
Publication
The concept of sustainability and green energy has become increasingly relevant in our lives especially in the face of climate change and the growing demand for sustainable solutions in the energy sector. Driven by renewable energies there is a continuous effort to research and develop alternative energy sources and fuels. In this context the European Union (EU) Strategy for Hydrogen (H) has emerged placing this source as one of the central pillars in the fight against climate change. Hydrogen is seen as a potential fuel and energy source of the future. However in addition to political and structural challenges this new approach also faces significant technical obstacles. With the increase in population and human needs the need for energy continues to grow. The world population is projected to reach ten billion people by the year 2050 (Tarhan and Çil 2021). To meet this growing demand and promote a transition to clean energies many countries are incorporating renewable energy sources into their energy mix while still relying on fossil fuels. Developed countries are gradually reducing their use of fossil fuels in energy production. Considering that 80 per cent of our daily energy needs are still met by these sources the complete transition is complex and not immediate but it is an achievable goal.
Impact of Solar Thermal Energy and Calcium Looping Implementation on Biomass Gasification for Low-carbon Hydrogen Production
Sep 2025
Publication
In the search of low-carbon hydrogen production routes this study evaluates four biomass gasification processes: conventional steam gasification (CSG) sorption-enhanced gasification (SEG) and their solar-assisted variants (SSG and SSEG). The comparison focuses on three key aspects: hydrogen production overall energy efficiency (to H2 and power) and carbon capture potential (generation of a pure CO2 process stream for storage or utilization). For a realistic comparison a pseudo-equilibrium model of a double-bed gasifier was developed based on experimental correlations of char conversion under conventional and SEG conditions. The solar processes were designed for stable year-round operation considering seasonal weather variations by appropriately dimensioning the heliostat field and the thermal and chemical energy storage systems whose inventory dynamics were modelled. Both the gasifier and central solar tower models were rigorously validated with published data enhancing the reliability of the results. Solar-assisted configurations significantly outperform non-solar ones in hydrogen production with SSEG yielding 128 kg H2/ton biomassdaf compared to 90–95 kg for non-solar options. SEG demonstrates superior carbon capture potential (76 %) while solar-assisted systems achieve higher energy efficiency (67–73 % vs. 60–63 % for non-solar). These results underscore the potential of solar-assisted gasification for sustainable hydrogen production offering enhanced yields improved efficiency and substantial carbon capture capabilities. Future work will involve economic and environmental analysis to determine the best overall configuration.
A Review on the Use of Catalysis for Biogas Steam Reforming
Nov 2023
Publication
Hydrogen production from natural gas or biogas at different purity levels has emerged as an important technology with continuous development and improvement in order to stand for sustainable and clean energy. Regarding biogas which can be obtained from multiple sources hydrogen production through the steam reforming of methane is one of the most important methods for its energy use. In that sense the role of catalysts to make the process more efficient is crucial normally contributing to a higher hydrogen yield under milder reaction conditions in the final product. The aim of this review is to cover the main points related to these catalysts as every aspect counts and has an influence on the use of these catalysts during this specific process (from the feedstocks used for biogas production or the biodigestion process to the purification of the hydrogen produced). Thus a thorough review of hydrogen production through biogas steam reforming was carried out with a special emphasis on the influence of different variables on its catalytic performance. Also the most common catalysts used in this process as well as the main deactivation mechanisms and their possible solutions are included supported by the most recent studies about these subjects.
Hydrogen Recovery from Coke Oven Gas. Comparative Analysis of Technical Alternatives
Feb 2022
Publication
The recovery of energy and valuable compounds from exhaust gases in the iron and steel industry deserves specialattention due to the large power consumption and CO 2 emissions of the sector. In this sense the hydrogen content of coke oven gas(COG) has positioned it as a promising source toward a hydrogen-based economy which could lead to economic and environmentalbenefits in the iron and steel industry. COG is presently used for heating purposes in coke batteries or furnaces while in highproduction rate periods surplus COG is burnt in flares and discharged into the atmosphere. Thus the recovery of the valuablecompounds of surplus COG with a special focus on hydrogen will increase the efficiency in the iron and steel industry compared tothe conventional thermal use of COG. Different routes have been explored for the recovery of hydrogen from COG so far: i)separation/purification processes with pressure swing adsorption or membrane technology ii) conversion routes that provideadditional hydrogen from the chemical transformation of the methane contained in COG and iii) direct use of COG as fuel forinternal combustion engines or gas turbines with the aim of power generation. In this study the strengths and bottlenecks of themain hydrogen recovery routes from COG are reviewed and discussed.
New Protocol for Hydrogen Refueling Station Operation
Aug 2025
Publication
This work proposes a new method to refill fuel cell electric vehicle hydrogen tanks from a storage system in hydrogen refueling stations. The new method uses the storage tanks in cascade to supply hydrogen to the refueling station dispensers. This method reduces the hydrogen compressor power requirement and the energy consumption for refilling the vehicle tank; therefore the proposed alternative design for hydrogen refueling stations is feasible and compatible with low-intensity renewable energy sources like solar photovoltaic wind farms or micro-hydro plants. Additionally the cascade method supplies higher pressure to the dispenser throughout the day thus reducing the refueling time for specific vehicle driving ranges. The simulation shows that the energy saving using the cascade method achieves 9% to 45% depending on the vehicle attendance. The hydrogen refueling station design supports a daily vehicle attendance of 9 to 36 with a complete refueling process coverage. The carried-out simulation proves that the vehicle tank achieves the maximum attainable pressure of 700 bars with a storage system of six tanks. The data analysis shows that the daily hourly hydrogen demand follows a sinusoidal function providing a practical tool to predict the hydrogen demand for any vehicle attendance allowing the planners and station designers to resize the elements to fulfill the new requirements. The proposed system is also applicable to hydrogen ICE vehicles.
A Complete Control-Oriented Model for Hydrogen Hybrid Renewable Microgrids with High-Voltage DC Bus Stabilized by Batteries and Supercapacitors
Oct 2025
Publication
The growing penetration of renewable energy sources requires resilient microgrids capable of providing stable and continuous operation. Hybrid energy storage systems (HESS) which integrate hydrogen-based storage systems (HBSS) battery storage systems (BSS) and supercapacitor banks (SCB) are essential to ensuring the flexibility and robustness of these microgrids. Accurate modelling of these microgrids is crucial for analysis controller design and performance optimization but the complexity of HESS poses a significant challenge: simplified linear models fail to capture the inherent nonlinear dynamics while nonlinear approaches often require excessive computational effort for real-time control applications. To address this challenge this study presents a novel state space model with linear variable parameters (LPV) which effectively balances accuracy in capturing the nonlinear dynamics of the microgrid and computational efficiency. The research focuses on a high-voltage DC bus microgrid architecture in which the BSS and SCB are connected directly in parallel to provide passive DC bus stabilization a configuration that improves system resilience but has received limited attention in the existing literature. The proposed LPV framework employs recursive linearisation around variable operating points generating a time-varying linear representation that accurately captures the nonlinear behaviour of the system. By relying exclusively on directly measurable state variables the model eliminates the need for observers facilitating its practical implementation. The developed model has been compared with a reference model validated in the literature and the results have been excellent with average errors MAE RAE and RMSE values remaining below 1.2% for all critical variables including state-of-charge DC bus voltage and hydrogen level. At the same time the model maintains remarkable computational efficiency completing a 24-h simulation in just 1.49 s more than twice as fast as its benchmark counterpart. This optimal combination of precision and efficiency makes the developed LPV model particularly suitable for advanced model-based control strategies including real-time energy management systems (EMS) that use model predictive control (MPC). The developed model represents a significant advance in microgrid modelling as it provides a general control-oriented approach that enables the design and operation of more resilient efficient and scalable renewable energy microgrids.
Decarbonizing Insular Energy Systems: A Literature Review of Practical Strategies for Replacing Fossil Fuels with Renewable Energy Sources
Feb 2025
Publication
The reliance on fossil fuels for electricity production in insular regions creates critical environmental economic and logistical challenges particularly for ecologically fragile islands. Transitioning to renewable energy is essential to mitigate these impacts enhance energy security and preserve unique ecosystems. This systematic review addresses key research questions: what practical strategies have proven effective in reducing fossil fuel dependency in island contexts and what barriers hinder their widespread adoption? By applying the PRISMA methodology this study examines a decade (2014–2024) of research on renewable energy systems highlighting successful initiatives such as the integration of solar and wind systems in Hawaii energy storage advancements in La Graciosa hybrid renewable grids in the Galápagos Islands and others. Specific barriers include high upfront costs regulatory challenges and technical limitations such as grid instability due to renewable energy intermittency. This review contributes by synthesizing lessons from diverse case studies and identifying innovative approaches like hydrogen storage predictive control systems and community-driven renewable projects. The findings offer actionable insights for policymakers and researchers to accelerate the transition towards sustainable energy systems in island environments.
Process Flexibility of Soprtion-enhanced Steam Reforming for Hydrogen Production from Gas Mixtures Representative of Biomass-derived Syngas
Sep 2025
Publication
Hydrogen is a critical enabler of CO2 valorization essential for the synthesis of carbon-neutral fuels such as efuels and advanced biofuels. Biohydrogen produced from renewable biomass is a stable and dispatchable source of low-carbon hydrogen helping to address supply fluctuations caused by the intermittency of renewable electricity and the limited availability of electrolytic hydrogen. This study experimentally demonstrates that sorption-enhanced steam reforming (SESR) is a robust and adaptable process for hydrogen production from biomass-derived syngas-like gas streams. By incorporating in situ CO2 capture SESR overcomes the thermodynamic limits of conventional reforming achieving high hydrogen yields (>96 %) and purities (up to 99.8 vol%) across a wide range of syngas compositions. The process maintains high conversion efficiency despite variations in CO CH4 and CO2 concentrations and sustains performance even with H2-rich feeds conditions that typically inhibit reforming reactions. Among the operating parameters temperature has the greatest influence on performance followed by the steam-to-carbon ratio and space velocity. Multi-objective optimization shows that SESR can maintain high hydrogen yield (>96 %) selectivity (>99 %) and purity (>99.5 vol%) within a moderately flexible operating window. Methane reforming is identified as the main performance-limiting step with a stronger constraint on H2 yield and purity than CO conversion through the water–gas shift reaction. In addition to hydrogen SESR produces a concentrated CO2 stream suitable for downstream utilization or storage. These results support the potential of SESR as a flexible and efficient approach for hydrogen production from heterogeneous renewable feedstocks.
Green Hydrogen Techno-economic Assessments from Simulated and Measured Solar Photovoltaic Power Profiles
Nov 2024
Publication
Studies estimating the production cost of hydrogen-based fuels known as e-fuels often use renewable power profile time series obtained from open-source simulation tools that rely on meteorological reanalysis and satellite data such as Renewables.ninja or PVGIS. These simulated time series contain errors compared to real on-site measured data which are reflected in e-fuels cost estimates plant design and operational performance increasing the risk of inaccurate plant design and business models. Focusing on solar-powered e-fuels this study aims to quantify these errors using high-quality on-site power production data. A state-of-the-art optimization techno-economic model was used to estimate e-fuel production costs by utilizing either simulated or high-quality measured PV power profiles across four sites with different climates. The results indicate that in cloudy climates relying on simulated data instead of measured data can lead to an underestimation of the fuel production costs by 36 % for a hydrogen user requiring a constant supply considering an original error of 1.2 % in the annual average capacity factor. The cost underestimation can reach 25 % for a hydrogen user operating between 40 % and 100 % load and 17.5 % for a fully flexible user. For comparison cost differences around 20 % could also result from increasing the electrolyser or PV plant costs by around 55 % which highlights the importance of using high-quality renewable power profiles. To support this an open-source collaborative repository was developed to facilitate the sharing of measured renewable power profiles and provide tools for both time series analysis and green hydrogen techno-economic assessments.
European Hydrogen Train the Trainer Programme for Responders: The Impact of HyResponder on Training Across Europe
Jan 2025
Publication
Síle Brennan,
Christian Brauner,
Dennis Davis,
Natalie DeBacker,
Alexander Dyck,
César García Hernández,
André Vagner Gaathaug,
Petr Kupka,
Laurence Grand-Clement,
Etienne Havret,
Deborah Houssin-Agbomson,
Laurent Lecomte,
Eric Maranne,
Pippa Steele,
Paola Russo,
Adolfo Pinilla,
Gerhard Schoepf,
Tom Van Esbroeck and
Vladimir V. Molkov
The impact of the HyResponder project on the training of responders in 10 European countries is described. An overview is presented of training activities undertaken within the project in Austria Belgium Czech Republic France Germany Italy Norway Spain Switzerland and the United Kingdom. National leads with training expertise are given and the longer-term plans in each region are mentioned. Responders from each region took part in a specially tailored “train the trainer” programme and then delivered training within their regions. A flexible approach to training within the HyResponder network has enabled fit for purpose region appropriate activities to be delivered impacting over 1250 individuals during the project and many more beyond. Teaching and learning materials in hydrogen safety for responders have been made available in 8 languages: English Czech Dutch French German Italian Norwegian Spanish. They are being used to inform training within each of the partner countries. Dedicated national working groups focused on hydrogen safety training for responders have been established in Belgium the Czech Republic Italy and Switzerland.
Different Strategies in an Integrated Thermal Management System of a Fuel Cell Electric Bus Under Real Driving Cycles in Winter
May 2023
Publication
Due to the climate crisis and the restriction measures taken in the last decade electric buses are gaining popularity in the transport sector. However one of the most significant disadvantages of this type of vehicle is its low autonomy. Many electric buses with proton-exchange membrane fuel cells (PEMFC) systems have been developed to solve this problem in recent years. These have an advantage over battery-electric buses because the autonomy depends on the capacity of the hydrogen tanks. As with batteries thermal management is crucial for fuel cells to achieve good performance and prolong service life. For this reason it is necessary to investigate different strategies or configurations of a fuel cell electric bus’s integral thermal management system (ITMS). In the present work a novel global model of a fuel cell electric bus (FCEB) has been developed which includes the thermal models of the essential components. This model was used to evaluate different strategies in the FCEB integrated thermal management system simulating driving cycles of the public transport system of Valencia Spain under winter weather conditions. The first strategy was to use the heat generated by the fuel cell to heat the vehicle’s cabin achieving savings of up to 7%. The second strategy was to use the waste heat from the fuel cells to preheat the batteries. It was found that under conditions where a high-power demand is placed on the fuel cell it is advisable to use the residual heat to preheat the battery resulting in an energy saving of 4%. Finally a hybrid solution was proposed in which the residual heat from fuel cells is used to heat both the cabin and the battery resulting in an energy saving of 10%.
A COMSOL Framework for Predicting Hydrogen Embrittlement - Part 1: Coupled Hydrogen Transport
Mar 2025
Publication
Hydrogen threatens the structural integrity of metals and thus predicting hydrogen-material interactions is key to unlocking the role of hydrogen in the energy transition. Quantifying the interplay between material deformation and hydrogen diffusion ahead of cracks and other stress concentrators is key to the prediction and prevention of hydrogen-assisted failures. In this work a generalised theoretical and computational framework is presented that for the first time encompasses: (i) stress-assisted diffusion (ii) hydrogen trapping due to multiple trap types rigorously accounting for the rate of creation of dislocation trap sites (iii) hydrogen transport through dislocations (iv) equilibrium (Oriani) and non-equilibrium (McNabb-Foster) trapping kinetics (v) hydrogen-induced softening and (vi) hydrogen uptake considering the role of hydrostatic stresses and local electrochemistry. Particular emphasis is placed on the numerical implementation in COMSOL Multiphysics releasing the relevant models and discussing stability discretisation and solver details. Each of the elements of the framework is independently benchmarked against results from the literature and implications for the prediction of hydrogen-assisted fractures are discussed. The second part of this work (Part II) shows how these crack tip predictions can be combined with crack growth simulations.
Green Hydrogen: Resources Consumption, Technological Maturity, and Regulatory Framework
Aug 2023
Publication
Current climate crisis makes the need for reducing carbon emissions more than evident. For this reason renewable energy sources are expected to play a fundamental role. However these sources are not controllable but depend on the weather conditions. Therefore green hydrogen (hydrogen produced from water electrolysis using renewable energies) is emerging as the key energy carrier to solve this problem. Although different properties of hydrogen have been widely studied some key aspects such as the water and energy footprint as well as the technological development and the regulatory framework of green hydrogen in different parts of the world have not been analysed in depth. This work performs a data-driven analysis of these three pillars: water and energy footprint technological maturity and regulatory framework of green hydrogen technology. Results will allow the evaluation of green hydrogen deployment both the current situation and expectations. Regarding the water footprint this is lower than that of other fossil fuels and competitive with other types of hydrogen while the energy footprint is higher than that of other fuels. Additionally results show that technological and regulatory framework for hydrogen is not fully developed and there is a great inequality in green hydrogen legislation in different regions of the world.
Renewable Energy Sources for Green Hydrogen Generation in Colombia and Applicable Case of Studies
Nov 2023
Publication
Electrification using renewable energy sources represents a clear path toward solving the current global energy crisis. In Colombia this challenge also involves the diversification of the electrical energy sources to overcome the historical dependence on hydropower. In this context green hydrogen represents a key energy carrier enabling the storage of renewable energy as well as directly powering industrial and transportation sectors. This work explores the realistic potential of the main renewable energy sources including solar photovoltaics (8172 GW) hydropower (56 GW) wind (68 GW) and biomass (14 GW). In addition a case study from abroad is presented demonstrating the feasibility of using each type of renewable energy to generate green hydrogen in the country. At the end an analysis of the most likely regions in the country and paths to deploy green hydrogen projects are presented favoring hydropower in the short term and solar in the long run. By 2050 this energy potential will enable reaching a levelized cost of hydrogen (LCOH) of 1.7 1.5 3.1 and 1.4 USD/kg-H2 for solar photovoltaic wind hydropower and biomass respectively.
Hydrogen Revolution in Europe: Bibliometric Review of Industrial Hydrogen Applications for a Sustainable Future
Jul 2024
Publication
Industrial applications of hydrogen are key to the transition towards a sustainable lowcarbon economy. Hydrogen has the potential to decarbonize industrial sectors that currently rely heavily on fossil fuels. Hydrogen with its unique and versatile properties has several in-industrial applications that are fundamental for sustainability and energy efficiency such as the following: (i) chemical industry; (ii) metallurgical sector; (iii) transport; (iv) energy sector; and (v) agrifood sector. The development of a bibliometric analysis of industrial hydrogen applications in Europe is crucial to understand and guide developments in this emerging field. Such an analysis can identify research trends collaborations between institutions and countries and the areas of greatest impact and growth. By examining the scientific literature and comparing it with final hydrogen consumption in different regions of Europe the main actors and technologies that are driving innovation in industrial hydrogen use on the continent can be identified. The results obtained allow for an assessment of the knowledge gaps and technological challenges that need to be addressed to accelerate the uptake of hydrogen in various industrial sectors. This is essential to guide future investments and public policies towards strategic areas that maximize the economic and environmental impact of industrial hydrogen applications in Europe.
Implementation of a Decision-making Approach for a Hydrogen-based Multi-energy System Considering EVs and FCEVs Availability
Aug 2024
Publication
Innovative green vehicle concepts have become increasingly prevailing in consumer purchasing habits as technology evolves. The global transition towards sustainable transportation indicates an increase in new-generation vehicles including both fuel-cell electric vehicles (FCEVs) and plug-in electric vehicles (PEVs) that will take on roads in the future. This change requires new-generation stations to support electrification. This study introduced a prominent multi-energy system concept with a hydrogen refueling station. The proposed multi-energy system (MES) consists of green hydrogen production a hydrogen refueling station for FCEVs hydrogen injection into natural gas (NG) and a charging station for PEVs. An on-site renewable system projected at the station and a polymer electrolyte membrane electrolyzer (PEM) to produce hydrogen for two significant consumers support MES. In addition the MES offers the ability to conduct two-way trade with the grid if renewable energy systems are insufficient. This study develops a comprehensive multi-energy system with an economically optimized energy management model using a mixed-integer linear programming (MILP) approach. The determinative datasets of vehicles are generated in a Python environment using Gauss distribution. The fleet of FCEVs and PEVs are currently available on the market. The study includes fleets of the most common models from well-known brands. The results indicate that profits increase when the storage capacity of the hydrogen tank is higher and natural gas injections are limitless. Optimization results for all cases tend to choose higher-priced natural gas injections over hydrogen refueling because of the difference in costs of refueling and injection expenses. The analyses reveal the highest hydrogen sales to the natural gas (NG) grid by consuming 2214.31 kg generating a revenue of $6966 and in contrast the lowest hydrogen sales to the natural gas grid at 1045.38 kg resulting in a revenue of $3286. Regarding electricity the highest sales represent revenue of $7701 and $2375 for distribution system consumption and electric vehicles (EV) respectively. Conversely Cases 1 and 2 have achieved sales to EV of $2286 and $2349 respectively but do not have any sales to distribution system consumption regarding the constraints. Overall the optimization results show that the solution is optimal for a multi-energy system operator to achieve higher profits and that all end-user parties are satisfied.
Internal Combustion Engines and Carbon-Neutral Fuels: A Perspective on Emission Neutrality in the European Union
Mar 2024
Publication
Nowadays there is an intense debate in the European Union (EU) regarding the limits to achieve the European Green Deal to make Europe the first climate-neutral continent in the world. In this context there are also different opinions about the role that thermal engines should play. Furhermore there is no clear proposal regarding the possibilities of the use of green hydrogen in the transport decarbonization process even though it should be a key element. Thus there are still no precise guidelines regarding the role of green hydrogen with it being exclusively used as a raw material to produce E-fuels. This review aims to evaluate the possibilities of applying the different alternative technologies available to successfully complete the process already underway to achieve Climate Neutrality by about 2050 depending on the maturity of the technologies currently available and those anticipated to be available in the coming decades.
Numerical Study on the Use of Ammonia/Hydrogen Fuel Blends for Automotive Sparking-ignition Engines
Jun 2023
Publication
The importance of new alternative fuels has assumed great relevance in the last decades to face the issues of global warming and pollutant emissions from energy production. The scientific community is responsible for developing solutions to achieve the necessary environmental restriction policies. In this context ammonia appears as a potential fuel candidate and energy vector that may solve the technological difficulties of using hydrogen (H2 ) directly in internal combustion engines. Its high hydrogen content per unit mass higher energy density than liquid hydrogen well-developed infrastructure and experience in handling and storage make it suitable to be implemented as a long-term solution. In this work a virtual engine model was developed to perform prospective simulations of different operating conditions using ammonia and H2 -enriched ammonia as fuel in a spark-ignition (SI) engine integrating a chemical kinetics model and empirical correlations for combustion prediction. In addition specific conditions were evaluated to consider and to understand the governing parameters of ammonia combustion using computational fluid dynamics (CFD) simulations. Results revealed similar thermal efficiency than methane fuel with considerable improvements after appropriate H2 - enrichment. Moreover increasing the intake temperature and the turbulence intensity inside the cylinder evinced significant reductions in combustion duration. Finally higher compression ratios ensure efficiency gains with no evidence of abnormal combustion (knocking) even at high compression ratios (above 16:1) and low engine speeds (800 rpm). Numerical simulations showed the direct influence of the flame front surface area and the turbulent combustion velocity on efficiency reflecting the need for optimizing the SI engines design paradigm for ammonia applications.
Phasing Out Steam Methane Reformers with Water Electrolysis in Producing Renewable Hydrogen and Ammonia: A Case Study Based on the Spanish Energy Markets
Jul 2023
Publication
Deploying renewable hydrogen presents a significant challenge in accessing off-takers who are willing to make long-term investments. To address this challenge current projects focus on large-scale deployment to replace the demand for non-renewable hydrogen particularly in ammonia synthesis for fertiliser production plants. The traditional process involving Steam Methane Reformers (SMR) connected to Haber-Bosch synthesis could potentially transition towards decarbonisation by gradually integrating water electrolysis. However the coexistence of these processes poses limitations in accommodating the integration of renewable hydrogen thereby creating operational challenges for industrial hubs. To tackle this issue this paper proposes an optimal dispatch model for producing green hydrogen and ammonia while considering the coexistence of different processes. Furthermore the objective is to analyse external factors that could determine the appropriate regulatory and pricing framework to facilitate the phase-out of SMR in favour of renewable hydrogen production. The paper presents a case study based in Spain utilising data from 2018 2022 and 2030 perspectives on the country's renewable resources gas and electricity wholesale markets pricing ranges and regulatory constraints to validate the model. The findings indicate that carbon emissions taxation and the availability and pricing of Power Purchase Agreements (PPAs) will play crucial roles in this transition - the carbon emission price required for total phasing out SMR with water electrolysis would be around 550 EUR/ton CO2.
Modelling and Operation Strategy Approaches for On-site Hydrogen Refuelling Stations
Aug 2023
Publication
The number of Fuel Cell Electric Vehicles (FCEVs) in circulation has undergone a significant increase in recent years. This trend is foreseen to be stronger in the near future. In correlation with the FCEVs market increase the hydrogen delivery infrastructure must be developed. With this aim many countries have announced ambitious projects. For example Spain has the objective of increasing the number of Hydrogen Refuelling Stations (HRS) with public access from three units in operation currently to about 150 by 2030. HRSs are complex systems with high variability in terms of layout design size of components operational strategy hydrogen generation method or hydrogen generation location. This paper is focused on on-site HRS with electrolysis-based hydrogen production which provides interesting advantages when renewable energy is utilized compared to off-site hydrogen production despite their complexity. To optimize HRS design and operation a simulation model must be implemented. This paper describes a generic on-site HRS with electrolysis-based hydrogen production a cascaded multi-tank storage system with multiple compressors renewable energy sources and multiple types of dispensing formats. A modelling approach of the layout is presented and tested with real-based parameters of an HRS currently under development which is capable of producing 11.34 kg/h of green H2 with irradiation at 1000 W/m2. For the operation an operational strategy is proposed. The modelled system is tested through several simulations. A sensitivity analysis of the effects of hydrogen demand and day-ahead hydrogen production objective on emissions demand satisfaction and variable costs is performed. Simulation results show how the operational strategy has achieved service up to 310 FCEVs refuelling events of heavy duty and light duty FCEVs bringing the total H2 sold up to almost 7200 H2kg in one month of winter. Additionally considering variable costs of the energy from the utility grid the model shows a profit in the range of 21–50 k€ for a daily demand of 60 H2kg/day and 100 H2kg/day respectively. In terms of emissions a year simulation with 60 H2kg/day of demand shows specific emissions in the production of H2 in Spain of 6.26 kgCO2eq/H2kg which represents a greenhouse gas emission intensity of 52.26 kgCO2eq/H2MJ.
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