Spain
The Potential of Gas Switching Partial Oxidation Using Advanced Oxygen Carriers for Efficient H2 Production with Inherent CO2 Capture
May 2021
Publication
The hydrogen economy has received resurging interest in recent years as more countries commit to net-zero CO2 emissions around the mid-century. “Blue” hydrogen from natural gas with CO2 capture and storage (CCS) is one promising sustainable hydrogen supply option. Although conventional CO2 capture imposes a large energy penalty advanced process concepts using the chemical looping principle can produce blue hydrogen at efficiencies even exceeding the conventional steam methane reforming (SMR) process without CCS. One such configuration is gas switching reforming (GSR) which uses a Ni-based oxygen carrier material to catalyze the SMR reaction and efficiently supply the required process heat by combusting an off-gas fuel with integrated CO2 capture. The present study investigates the potential of advanced La-Fe-based oxygen carrier materials to further increase this advantage using a gas switching partial oxidation (GSPOX) process. These materials can overcome the equilibrium limitations facing conventional catalytic SMR and achieve direct hydrogen production using a water-splitting reaction. Results showed that the GSPOX process can achieve mild efficiency improvements relative to GSR in the range of 0.6–4.1%-points with the upper bound only achievable by large power and H2 co-production plants employing a highly efficient power cycle. These performance gains and the avoidance of toxicity challenges posed by Ni-based oxygen carriers create a solid case for the further development of these advanced materials. If successful results from this work indicate that GSPOX blue hydrogen plants can outperform an SMR benchmark with conventional CO2 capture by more than 10%-points both in terms of efficiency and CO2 avoidance.
Morphological, Structural and Hydrogen Storage Properties of LaCrO3 Perovskite-Type Oxides
Feb 2022
Publication
Recently perovskite-type oxides have attracted researchers as new materials for solid hydrogen storage. This paper presents the performances of perovskite-type oxide LaCrO3 dedicated for hydrogen solid storage using both numerical and experimental methods. Ab initio calculations have been used here with the aim to investigate the electronic mechanical and elastic properties of LaCrO3Hx (x = 0 6) for hydrogen storage applications. Cell parameters crystal structures and mechanical properties are determined. Additionally the cohesive energy indicates the stability of the hydride. Furthermore the mechanical properties showed that both compounds (before and after hydrogenation) are stable. The microstructure and storage capacity at different temperatures of these compounds have been studied. We have shown that storage capacities are around 4 wt%. The properties obtained from this type of hydride showed that it can be used for future applications. XRD analysis was conducted in order to study the structural properties of the compound. Besides morphological thermogravimetric analysis was also conducted on the perovskite-type oxide. Finally a comparison of these materials with other hydrides used for hydrogen storage was carried out.
Analysis of Hydrogen Production Potential from Waste Plastics by Pyrolysis and In Line Oxidative Steam Reforming
Oct 2021
Publication
A study was carried out on the valorization of different waste plastics (HDPE PP PS and PE) their mixtures and biomass/HDPE mixtures by means of pyrolysis and in line oxidative steam reforming. A thermodynamic equilibrium simulation was used for determining steam reforming data whereas previous experimental results were considered for setting the pyrolysis volatile stream composition. The adequacy of this simulation tool was validated using experimental results obtained in the pyrolysis and in line steam reforming of different plastics. The effect the most relevant process conditions i.e. temperature steam/plastic ratio and equivalence ratio have on H2 production and reaction enthalpy was evaluated. Moreover the most suitable conditions for the oxidative steam reforming of plastics of different nature and their mixtures were determined. The results obtained are evidence of the potential interest of this novel valorization route as H2 productions of up to 25 wt% were obtained operating under autothermal conditions.
Unconventional Pearlitic Pseudocolonies Affecting Macro-, Micro- and Nano-structural Integrity of Cold-drawn Pearlitic Steel Wires: Resembling van Gogh, Bernini, Mantegna and Picasso
Dec 2020
Publication
Prestressing steel wires are manufactured by cold drawing during which a preferential orientation is achieved in the matter of pearlitic colonies and lamellae. In addition to this general trend special (unconventional) pearlitic pseudocolonies evolve during the heavy-drawing manufacture process affecting the posterior macro- micro- and nano-structural integrity of the material. This paper discusses the important role of such a special microstructural unit (the pearlitic pseudocolony) in the fracture process in air (inert) environment in the presence of crack-like defects as well as in the case of environmentally assisted cracking (stress corrosion cracking by localized anodic dissolution) or hydrogen embrittlement. Results clearly demonstrate the key role of pearlitic pseudocolonies in promoting crack deflection (and thus mixed-mode propagation) after a global mode I cracking especially in the case of fracture in air and stress corrosion cracking.
Optimal Sizing of Storage Elements for a Vehicle Based on Fuel Cells, Supercapacitors, and Batteries
Mar 2019
Publication
To achieve a vehicle-efficient energy management system an architecture composed of a PEM fuel cell as the main energy source and a hybrid storage system based on battery banks and supercapacitors is proposed. This paper introduces a methodology for the optimal component sizing aiming at minimizing the total cost achieving a cheaper system that can achieve the requirements of the speed profiles. The chosen vehicle is an urban transport bus which must meet the Buenos Aires Driving Cycle and the Manhattan Driving Cycle. The combination of batteries and supercapacitors allows a better response to the vehicle’s power demand since it combines the high energy density of the batteries with the high power density of the supercapacitors allowing the best absorption of energy coming from braking. In this way we address the rapid changes in power without reducing the global efficiency of the system. Optimum use of storage systems and fuel cell is analyzed through dynamic programming.
Hubs and Clusters Approach to Unlock the Development of Carbon Capture and Storage - Case Study in Spain
Jul 2021
Publication
Xiaolong Sun,
Juan Alcalde,
Mahdi Bakhtbidar,
Javier Elío,
Víctor Vilarrasa,
Jacobo Canal,
Julio Ballesteros,
Niklas Heinemann,
Stuart Haszeldine,
Andrew Cavanagh,
David Vega-Maza,
Fernando Rubiera,
Roberto Martínez-Orio,
Gareth Johnson,
Ramon Carbonell,
Ignacio Marzan,
Anna Travé and
Enrique Gomez-Rivas
Many countries have assigned an indispensable role for carbon capture and storage (CCS) in their national climate change mitigation pathways. However CCS deployment has stalled in most countries with only limited commercial projects realised mainly in hydrocarbon-rich countries for enhanced oil recovery. If the Paris Agreement is to be met then this progress must be replicated widely including hydrocarbon-limited countries. In this study we present a novel source-to-sink assessment methodology based on a hubs and clusters approach to identify favourable regions for CCS deployment and attract renewed public and political interest in viable deployment pathways. Here we apply this methodology to Spain where fifteen emission hubs from both the power and the hard-to-abate industrial sectors are identified as potential CO2 sources. A priority storage structure and two reserves for each hub are selected based on screening and ranking processes using a multi-criteria decision-making method. The priority source-to-sink clusters are identified indicating four potential development regions with the North-Western and North-Eastern Spain recognised as priority regions due to resilience provided by different types of CO2 sources and geological structures. Up to 68.7 Mt CO2 per year comprising around 21% of Spanish emissions can be connected to clusters linked to feasible storage. CCS especially in the hard-to-abate sector and in combination with other low-carbon energies (e.g. blue hydrogen and bioenergy) remains a significant and unavoidable contributor to the Paris Agreement’s mid-century net-zero target. This study shows that the hubs and clusters approach can facilitate CCS deployment in Spain and other hydrocarbon-limited countries.
True Cost of Solar Hydrogen
Sep 2021
Publication
Green hydrogen will be an essential part of the future 100% sustainable energy and industry system. Up to one-third of the required solar and wind electricity would eventually be used for water electrolysis to produce hydrogen increasing the cumulative electrolyzer capacity to about 17 TWel by 2050. The key method applied in this research is a learning curve approach for the key technologies i.e. solar photovoltaics (PV) and water electrolyzers and levelized cost of hydrogen (LCOH). Sensitivities for the hydrogen demand and various input parameters are considered. Electrolyzer capital expenditure (CAPEX) for a large utility-scale system is expected to decrease from the current 400 €/kWel to 240 €/kWel by 2030 and to 80 €/kWel by 2050. With the continuing solar PV cost decrease this will lead to an LCOH decrease from the current 31–81 €/ MWhH2LHV (1.0–2.7 €/kgH2) to 20–54 €/MWhH2LHV (0.7–1.8 €/kgH2) by 2030 and 10–27 €/MWhH2LHV (0.3–0.9 €/kgH2) by 2050 depending on the location. The share of PV electricity cost in the LCOH will increase from the current 63% to 74% by 2050.
A Review on CO2 Mitigation in the Iron and Steel Industry through Power to X Processes
Feb 2021
Publication
In this paper we present the first systematic review of Power to X processes applied to the iron and steel industry. These processes convert renewable electricity into valuable chemicals through an electrolysis stage that produces the final product or a necessary intermediate. We have classified them in five categories (Power to Iron Power to Hydrogen Power to Syngas Power to Methane and Power to Methanol) to compare the results of the different studies published so far gathering specific energy consumption electrolysis power capacity CO2 emissions and technology readiness level. We also present for the first time novel concepts that integrate oxy-fuel ironmaking and Power to Gas. Lastly we round the review off with a summary of the most important research projects on the topic including relevant data on the largest pilot facilities (2–6 MW).
Techno-economic Model and Feasibility Assessment of Green Hydrogen Projects Based on Electrolysis Supplied by Photovoltaic PPAs
Nov 2022
Publication
The use of hydrogen produced from renewable energy enables the reduction of greenhouse gas (GHG) emissions pursued in different international strategies. The use of power purchase agreements (PPAs) to supply renewable electricity to hydrogen production plants is an approach that can improve the feasibility of projects. This paper presents a model applicable to hydrogen projects regarding the technical and economic perspective and applies it to the Spanish case where pioneering projects are taking place via photovoltaic PPAs. The results show that PPAs are an enabling mechanism for sustaining green hydrogen projects.
Perspectives for a Sustainable Implementation of Super-green Hydrogen Production by Photoelectrochemical Technology in Hard-to-abate Sectors
May 2023
Publication
The energy transition's success hinges on the effectiveness to curbing carbon emissions from hard-to-abate sectors. Hydrogen (H2) has been proposed as the candidate vector that could be used to replace fossils in such energy-intensive industries. Despite green H2 via solar-powered water electrolysis being a reality today the overall defossilization of the hard-to-abate sectors by electrolytic H2 would be unfeasible as it relies on the availability of renewable electricity. In this sense the unbiassed photoelectrochemical water splitting (PEC) as inspired by natural photosynthesis may be a promising alternative expected in the long term. PEC could be partly or even completely decoupled from renewable electricity and then could produce H2 autonomously. However some remaining challenges still limit PEC water splitting to operate sustainably. These limitations need to be evaluated before the scaling up and implementation. A prospective life cycle assessment (LCA) has been used to elucidate a positive performance scenario in which the so-called super-green H2 or photo-H2 could be a sustainable alternative to electro-H2. The study has defined future scenarios by conducting a set of sensitivity assessments determining the figures of operating parameters such as i) the energy to produce the cell; ii) solar-to-hydrogen efficiency (STH); and iii) lifetime. These parameters have been evaluated based on two impact categories: i) Global Warming Potential (GWP); and ii) fossil Abiotic Depletion Potentials (fADP). The mature water electrolysis was used for benchmarking in order to elucidate the target performance in which PEC technology could be positively implemented at large-scale. Efficiencies over 10% (STH) and 7 years of lifetime are compulsory in the coming developments to achieve a positive scaling-up.
Blue, Green, and Turquoise Pathways for Minimizing Hydrogen Production Costs from Steam Methane Reforming with CO2 Capture
Nov 2022
Publication
Rising climate change ambitions require large-scale clean hydrogen production in the near term. “Blue” hydrogen from conventional steam methane reforming (SMR) with pre-combustion CO2 capture can fulfil this role. This study therefore presents techno-economic assessments of a range of SMR process configurations to minimize hydrogen production costs. Results showed that pre-combustion capture can avoid up to 80% of CO2 emissions cheaply at 35 €/ton but the final 20% of CO2 capture is much more expensive at a marginal CO2 avoidance cost around 150 €/ton. Thus post-combustion CO2 capture should be a better solution for avoiding the final 20% of CO2. Furthermore an advanced heat integration scheme that recovers most of the steam condensation enthalpy before the CO2 capture unit can reduce hydrogen production costs by about 6%. Two hybrid hydrogen production options were also assessed. First a “blue-green” hydrogen plant that uses clean electricity to heat the reformer achieved similar hydrogen production costs to the pure blue configuration. Second a “blue turquoise” configuration that replaces the pre-reformer with molten salt pyrolysis for converting higher hydrocarbons to a pure carbon product can significantly reduce costs if carbon has a similar value to hydrogen. In conclusion conventional pre-combustion CO2 capture from SMR is confirmed as a good solution for kickstarting the hydrogen economy and it can be tailored to various market conditions with respect to CO2 electricity and pure carbon prices.
Exploring Key Operational Factors for Improving Hydrogen Production in a Pilot-scale Microbial Electrolysis Cell Treating Urban Wastewater
Jun 2023
Publication
Bioelectrochemical systems (BES) are becoming popular technologies with a plethora of applications in the environmental field. However research on the scale-up of these systems is scarce. To understand the limiting factors of hydrogen production in microbial electrolysis cell (MEC) at pilot scale a 135 L MEC was operated for six months under a wide range of operational conditions: applied potential [0.8-1.1 V] hydraulic residence time [1.1-3.9 d] and temperature [18-30 ºC] using three types of wastewater; synthetic (900 mg CODs L-1) raw urban wastewater (200 mg CODs L-1) and urban wastewater amended with acetate (1000 mg CODs L-1). The synthetic wastewater yielded the maximum current density (1.23 A m-2) and hydrogen production (0.1 m3 m-3 d-1) ever reported in a pilot scale MEC with a cathodic recovery of 70% and a coulombic efficiency of 27%. In contrast the use of low COD urban wastewater limited the plant performance. Interestingly it was possible to improve hydrogen production by reducing the hydraulic residence time finding the optimal applied potential or increasing the temperature. Further the pilot plant demonstrated a robust capacity to remove the organic matter present in the wastewater under different conditions with removal efficiencies above 70%. This study shows improved results compared to similar MEC pilot plants treating domestic wastewater in terms of hydrogen production and treatment efficiency and also compares its performance against conventional activated sludge processes.
Evaluating Hydrogen-based Electricity Generation using the Concept of Total Efficiency
Aug 2023
Publication
The popularity of hydrogen has been increasing globally as a promising sustainable energy source. However hydrogen needs to be produced and processed before it can be used in the energy sector. This paper uses total efficiency to evaluate the lifecycle of hydrogen-driven power generation. Total efficiency introduces the energy requirement of fuel preparation in conventional efficiency and is a reliable method to fairly compare different energy sources. Two case studies in Spain and Germany with nine scenarios each are defined to study different hydrogen-preparation routes. The scenarios include the main colors of hydrogen production (grey turquoise yellow and green) and different combinations of processing and transportation choices. In most cases the highest energy penalty in the overall preparation process of the fuel is linked to the production step. A large difference is found between fossil fuel-based hydrogen and green hydrogen derived from excess renewable energy with fossil fuel-based hydrogen resulting in significantly lower total efficiencies compared to green hydrogen. The use of natural gas as the primary source to generate hydrogen is found to be a critical factor affecting total efficiency particularly in cases where the gas must be transported from far away. This shows the value of using excess renewable energy in the production of hydrogen instead of grid power. Even in the most efficient scenario of green hydrogen studied total efficiency was found to be 7 % lower than the respective conventional efficiency that does not account for hydrogen generation. These results emphasize the importance of considering the impact of fuel preparation stages in comparative thermodynamic analyses and evaluations.
CFD Modeling and Experimental Validation of an Alkaline Water Electrolysis Cell for Hydrogen Production
Dec 2020
Publication
Although alkaline water electrolysis (AWE) is the most widespread technology for hydrogen production by electrolysis its electrochemical and fluid dynamic optimization has rarely been addressed simultaneously using Computational Fluid Dynamics (CFD) simulation. In this regard a two-dimensional (2D) CFD model of an AWE cell has been developed using COMSOL® software and then experimentally validated. The model involves transport equations for both liquid and gas phases as well as equations for the electric current conservation. This multiphysics approach allows the model to simultaneously analyze the fluid dynamic and electrochemical phenomena involved in an electrolysis cell. The electrical response was evaluated in terms of polarization curve (voltage vs. current density) at different operating conditions: temperature electrolyte conductivity and electrode-diaphragm distance. For all cases the model fits very well with the experimental data with an error of less than 1% for the polarization curves. Moreover the model successfully simulates the changes on gas profiles along the cell according to current density electrolyte flow rate and electrode-diaphragm distance. The combination of electrochemical and fluid dynamics studies provides comprehensive information and makes the model a promising tool for electrolysis cell design.
From Grey to Green and from West to East: The Geography and Innovation Trajectories of Hydrogen Fuel Technologies
May 2023
Publication
Despite the potential of hydrogen as a sustainable energy carrier existing studies analysing the recent evolution of this technology are scattered typically focusing on a specific type of hydrogen technology within a single country or region. In this paper we adopt a broader perspective providing an overview of the evolution of knowledge generation across different types of hydrogen fuel and the leading countries in developing new technologies in this field. Using data from the European Patent Office we map knowledge generation on hydrogen fuel technologies exploring its geographic distribution and its link with environmental sustainability. While the United States leads the generation of new knowledge other Asian and European countries show greater dynamism in growth and specialisation. Our study shows that although hydrogen fuel is considered environmentally friendly most recent technological developments are still related to fossil energy sources. However a faster growth rate is observed in the knowledge of hydrogen fuel from renewable sources pointing to a promising path towards sustainability. Moreover our analysis of the knowledge interconnection between different hydrogen types suggests that those technologies developed for hydrogen based on fossil energy sources have enabled novel applications based on renewable energies.
Sustainable Propulsion Alternatives in Regional Aviation: The Case of the Canary Islands
May 2023
Publication
Sustainability is one of the main challenges the aviation industry is currently facing. In a global context of energy transition towards cleaner and renewable sources the sector is developing technologies to fly more efficiently and mitigate its environmental impact. Innovative propulsion alternatives such as biofuels electric aircraft and hydrogen engines are already a reality or are close to becoming so. To assess their feasibility a study is conducted on specific routes and aircraft across different flight ranges. The analysis focuses on the Canary Islands an outermost region of the EU with high mobility and no comparable alternative means of transport. For three routes flight profiles are analyzed obtaining the fuel consumption and emissions generated by the conventional propulsion and later applying the sustainable alternatives. The results indicate optimistic perspectives with reductions in environmental impact ranging between 40% and 75% compared to the present.
Analysis of the Use of Recycled Aluminum to Generate Green Hydrogen in an Electric Bicycle
Feb 2023
Publication
This article proposes using recycled aluminum generating hydrogen in situ at low pressure to power a 250 W electric bicycle with a fuel cell (FC) to increase the average speed and autonomy compared to a conventional electric bicycle with a battery. To generate hydrogen the aluminum–water reaction with a 6 M NaOH solution is used as a catalyst. This article details the parts of the generation system the electronic configuration used the aluminum- and reagent-loading procedure and the by-products obtained as well as the results of the operation without pedaling with a resistance equivalent to a flat terrain and at maximum power of the accelerator for one and two loads of about 100 g of aluminum each. This allows us to observe different hybrid strategies with a low-capacity battery in each case. The goal is to demonstrate that it is possible to store energy in a long-lasting transportable low-pressure and sustainable manner using recycled-aluminum test tubes and to apply this to mobility
Novel Use of Green Hydrogen Fuel Cell-Based Combined Heat and Power Systems to Reduce Primary Energy Intake and Greenhouse Emissions in the Building Sector
Feb 2021
Publication
Achieving European climate neutrality by 2050 requires further efforts not only from the industry and society but also from policymakers. The use of high-efficiency cogeneration facilities will help to reduce both primary energy consumption and CO2 emissions because of the increase in overall efficiency. Fuel cell-based cogeneration technologies are relevant solutions to these points for small- and microscale units. In this research an innovative and new fuel cell-based cogeneration plant is studied and its performance is compared with other cogeneration technologies to evaluate the potential reduction degree in energy consumption and CO2 emissions. Four energy consumption profile datasets have been generated from real consumption data of different dwellings located in the Mediterranean coast of Spain to perform numerical simulations in different energy scenarios according to the fuel used in the cogeneration. Results show that the fuel cell-based cogeneration systems reduce primary energy consumption and CO2 emissions in buildings to a degree that depends on the heat-to-power ratio of the consumer. Primary energy consumption varies from 40% to 90% of the original primary energy consumption when hydrogen is produced from natural gas reforming process and from 5% to 40% of the original primary energy consumption if the cogeneration is fueled with hydrogen obtained from renewable energy sources. Similar reduction degrees are achieved in CO2 emissions.
Integration of a Multi-Stack Fuel Cell System in Microgrids: A Solution Based on Model Predictive Control
Sep 2020
Publication
This paper proposes a multi-objective model predictive control (MPC) designed for the power management of a multi-stack fuel cell (FC) system integrated into a renewable sources-based microgrid. The main advantage of MPC is the fact that it allows the current timeslot to be optimized while taking future timeslots into account. The multi-objective function solves the problem related to the power dispatch at time that includes criteria to reduce the multi-stack FC degradation operating and maintenance costs as well as hydrogen consumption. Regarding the scientific literature the novelty of this paper lies in the proposal of a generalized MPC controller for a multi-stack FC that can be used independently of the number of stacks that make it up. Although all the stacks that make up the modular FC system are identical their levels of degradation in general will not be. Thus over time each stack can present a different behavior. Therefore the power control strategy cannot be based on an equal distribution according to the nominal power of each stack. On the contrary the control algorithm should take advantage of the characteristics of the multi-stack FC concept distributing operation across all the stacks regarding their capacity to produce power/energy and optimizing the overall performance.
Assessing the Feasibility of Hydrogen and Electric Buses for Urban Public Transportation using Rooftop Integrated Photovoltaic Energy in Cuenca Ecuador
Jul 2023
Publication
A main restriction of renewables from intermittent sources is the mismatch between energy resource availability and energy requirements especially when extensive power plants are producing at their highest potential causing huge energy surpluses. In these cases excess power must be stored or curtailed. One alternative is increasing urban solar potential which could be integrated to feed electric buses directly or alternatively through hydrogen (H2 ) as an energy vector. H2 from renewable electricity can be stored and used directly or through fuel cells. This study aims to determine the H2 capability that could be achieved when integrating large-scale photovoltaic (PV) generation in urban areas. This analysis was carried out by determining the PV energy potentially generated by installing PV in Cuenca City downtown (Ecuador). Cuenca is in the process of adopting renewal of the public transport vehicle fleet introducing a new model with an electric tram main network combined with “clean type buses”. The conventional diesel urban transport could be replaced establishing a required vehicle fleet of 475 buses spread over 29 routes emitting 112 tons of CO2 and burning 11175 gallons of diesel daily. Between the main findings we concluded that the electricity that could be produced in the total roof area exceeds the actual demand in the study area by 5.5 times. Taking into account the energy surplus it was determined that the available PV power will cover from 97% to 127% of the total demand necessary to mobilize the city bus fleet. The novelty of this work is the proposal of a combined methodology to find the potential to feed urban transport with urban solar power in cities close to the equatorial line.
No more items...