United Kingdom
Research Priorities Workshop 2024 - Outcomes Report
Feb 2025
Publication
The Research Priorities Workshop (RPW) brought together experts from academia industry and government to identify and prioritise future research directions with regard to hydrogen safety. Over two days participants engaged in presentations and discussions covering key areas such as transportation and storage ignition phenomena cryogenic hydrogen risk assessment methodologies and others. A critical component of the workshop was the prioritisation exercise during which attendees voted on the most urgent and impactful areas for future research. This document summarises the workshop’s activities including the prioritisation results which will serve as input to guide global hydrogen safety research efforts. The combined rankings from industry and non-industry stakeholders highlighted Quantitative Risk Assessment (QRA) and Reliability Data as the top priority followed closely by Mitigation Sensors and Hazard Prevention and Phenomena Understanding and Modelling. Regulations Codes and Standards followed immediately with a particularly high ranking from the industry representatives. These priorities reflect a strong collective focus on those topics to ensure hydrogen’s safe and scalable adoption. The insights and recommendations gathered during the RPW are important for shaping the strategic research priorities necessary to support the safe commercialisation of hydrogen technologies.
A Review of Analogue Case Studies Relevant to Large-scale Underground Hydrogen Storage
Feb 2024
Publication
Underground Hydrogen Storage (UHS) has gathered interest over the past decade as an efficient means of storing energy. Although a significant number of research and demonstration projects have sought to understand the associated technical challenges it is yet to be achieved on commercial scales. We highlight case studies from town gas and blended hydrogen storage focusing on leakage pathways and hydrogen reactivity. Experience from helium storage serves as an analogue for the containment security of hydrogen as the two gases share physiochemical similarities including small molecular size and high diffusivity. Natural gas storage case studies are also investigated to highlight well integrity and safety challenges. Technical parameters identified as having adverse effects on storage containment security efficiency and hydrogen reactivity were then used to develop high-level and site-specific screening criteria. Thirty-two depleted offshore hydrocarbon reservoirs in the UK Continental Shelf (UKCS) are identified as potential storage formations based on the application of our high-level criteria. The screened fields reflect large hydrogen energy capacities low cushion gas requirements and proximity to offshore wind farms thereby highlighting the widespread geographic availability and potential for efficient UHS in the UKCS. Following the initial screening we propose that analysis of existing helium concentrations and investigation of local tectonic settings are key site-specific criteria for identifying containment security of depleted fields for stored hydrogen.
Optimization of Green Ammonia Distribution Systems for Intercontinental Energy Transport
Aug 2021
Publication
Green ammonia is a promising hydrogen derivative which enables intercontinental transport of dispatchable renewable energy. This research describes the development of a model which optimizes a global green ammonia network considering the costs of production storage and transport. In generating the model we show economies of scale for green ammonia production are small beyond 1 million tonnes per annum (MMTPA) although benefits accrue up to a production rate of 10 MMTPA if a production facility is serviced by a new port or requires a long pipeline. The model demonstrates that optimal sites for ammonia production require not only an excellent renewable resource but also ample land from which energy can be harvested. Land limitations constrain project size in otherwise optimal locations and force production to more expensive sites. Comparison of current crude oil markets to future ammonia markets reveals a trend away from global supply hubs and toward demand centers serviced by regional production.
High-Efficiency, Lightweight, and Reliable Integrated Structures—The Future of Fuel Cells and Electrolyzers
Oct 2025
Publication
The high efficiency light weight and reliability of hydrogen energy electrochemical equipment are among the future development directions. Membrane electrode assemblies (MEAs) and electrolyzers as key components have structures and strengths that determine the efficiency of their power generation and the hydrogen production efficiency of electrolyzers. This article summarizes the evolution of membrane electrode and electrolyzer structures and their power and efficiency in recent years highlighting the significant role of integrated structures in promoting proton transport and enhancing performance. Finally it proposes the development direction of integrating electrolyte and electrode manufacturing using phase-change methods.
Performance Test of a Hydrogen-powered Solid Oxide Fuel Cell System and its Simulation for Vehicle Propulsion Application
Dec 2024
Publication
Solid oxide fuel cells (SOFC) have not received enough attention as a power source in the transportation sector. However with the development of the technology its advantages over other types of fuel cells such as fuel flexibility and high energy efficiency have made SOFC an interesting option. The present study aims at simulation and experimentally validation of the performance of a hydrogen-powered SOFC in an automotive application. A 6 kW SOFC stack is tested and its model is integrated into a series hybrid electric vehicle model. A fuzzy controller is designed to regulate the charging current between the battery and the SOFC in the vehicle model. Experimental tests are also conducted in a few cases on the SOFC based on the simulation results. The performance of the real SOFC stack is then analysed under dynamic loads to see how the desired current is provided in practice. The results demonstrate a good performance of the SOFC stack under variable load conditions.
Sustainable Hydrogen Production from Waste Plastics via Staged Chemical Looping Gasification with Iron-based Oxygen Carrier
Aug 2025
Publication
Thermo-chemical conversion of waste plastics offers a sustainable strategy for integrated waste management and clean energy generation. To address the challenges of low gas yield and rapid catalyst deactivation due to coking in conventional gasification processes an innovative three-stage chemical looping gasification (CLG) system specifically designed for enhanced hydrogen-rich syngas production was proposed in this work. A comparative analysis between conventional gasification and the staged CLG system were firstly conducted coupled with online gas analysis for mechanistic elucidation. The influence of Fe/Al molar ratios in oxygen carriers and their cyclic stability were systematically examined through multicycle experiments. Results showed that the three-stage CLG in the presence of Fe1Al2 demonstrated exceptional performance achieving 95.23 mmol/gplastic of H2 and 129.89 mmol/gplastic of syngas respectively representing 1.32-fold enhancement over conventional method. And the increased H2/CO ratio (2.68-2.75) reflected better syngas quality via water-gas shift. Remarkably the oxygen carrier maintained nearly 100% of its initial activity after 7 redox cycles attributed to the incorporation of Al2O3 effectively mitigating sintering and phase segregation through metal-support interactions. These findings establish a three-stage CLG configuration with Fe-Al oxygen carriers as an efficient platform for efficient hydrogen production from waste plastics contributing to sustainable waste valorisation and carbon-neutral energy systems.
Techno-economic Comparative Study of Grid-connected PV/Reformer/FC Hybrid Systems with Distinct Solar Tracking Systems
Feb 2023
Publication
The purpose of this study is to analyze and compare the techno-economic performance of grid-connected Hybrid Energy Systems (HES) consisting of Photovoltaic (PV) and Reformer Fuel-Cell (RF-FC) using different types of solar PV tracking techniques to supply electricity to a small location in the City of Chlef Algeria. The PV tracking systems considered in this study include fixed facing south at four different angles (32◦ 34◦ 36◦ 38◦) horizontal-axis with continuous adjustment vertical-axis with continuous adjustment and a two-axis tracking system. The software tool HOMER Pro (Hybrid Optimization of Multiple Energy Resources) is used to simulate and analyze the technical feasibility and life-cycle cost of these different configurations. The meteorological data consisting of global solar radiation and air temperature used in this study was collected from the geographical area of the City of Chlef during the year 2020. This study has shown that the optimal design of a grid-connected hybrid PV/RF-FC energy system with Vertical Single Axis Tracker (VSAT) leads to the best economic perfor mance with low values of Net Present Cost (NPC) Cost of Energy (COE) with a Positive Return on Investment (ROI) and the shortest Simple Payback (SP) period. In addition from the simulation results obtained it can be concluded that the Horizontal and Vertical Single-Axis Trackers (HSAT and VSAT) as well as the Dual-Axis Tracker (DAT) are not always cost effective compared to the Fixed Tilt System (FTS). Therefore it is neces sary to carefully analyze the use of each tracker to assess whether the energy gain achieved outweighs the overall shortcomings of the tracker.
An Integrated–Intensified Adsorptive-Membrane Reactor Process for Simultaneous Carbon Capture and Hydrogen Production: Multi-Scale Modeling and Simulation
Aug 2025
Publication
Minimizing carbon dioxide emissions is crucial due to the generation of energy from fossil fuels. The significance of carbon capture and storage (CCS) technology which is highly successful in mitigating carbon emissions has increased. On the other hand hydrogen is an important energy carrier for storing and transporting energy and technologies that rely on hydrogen have become increasingly promising as the world moves toward a more environmentally friendly approach. Nevertheless the integration of CCS technologies into power production processes is a significant challenge requiring the enhancement of the combined power generation–CCS process. In recent years there has been a growing interest in process intensification (PI) which aims to create smaller cleaner and more energy efficient processes. The goal of this research is to demonstrate the process intensification potential and to model and simulate a hybrid integrated–intensified adsorptive-membrane reactor process for simultaneous carbon capture and hydrogen production. A comprehensive multi-scale multi-phase dynamic computational fluid dynamics (CFD)-based process model is constructed which quantifies the various underlying complex physicochemical phenomena occurring at the pellet and reactor levels. Model simulations are then performed to investigate the impact of dimensionless variables on overall system performance and gain a better understanding of this cyclic reaction/separation process. The results indicate that the hybrid system shows a steady-state cyclic behavior to ensure flexible operating time. A sustainability evaluation was conducted to illustrate the sustainability improvement in the proposed process compared to the traditional design. The results indicate that the integrated–intensified adsorptive-membrane reactor technology enhances sustainability by 35% to 138% for the chosen 21 indicators. The average enhancement in sustainability is almost 57% signifying that the sustainability evaluation reveals significant benefits of the integrated–intensified adsorptive-membrane reactor process compared to HTSR + LTSR.
Hydrogen Pipelines Safety Using System Dynamics
Oct 2025
Publication
With the global expansion of hydrogen infrastructure the safe and efficient transportation of hydrogen is becoming more important. In this study several technical factors including material degradation pressure variations and monitoring effectiveness that influence hydrogen transportation using pipelines are examined using system dynamics. The results show that hydrogen embrittlement which is the result of microstructural trapping and limited diffusion in certain steels can have a profound effect on pipeline integrity. Material incompatibility and pressure fluctuations deepen fatigue damage and leakage risk. Moreover pipeline monitoring inefficiency combined with hydrogen’s high flammability and diffusivity can raise serious safety issues. An 80% decrease in monitoring efficiency will result in a 52% reduction in the total hydrogen provided to the end users. On the other hand technical risks such as pressure fluctuations and material weakening from hydrogen embrittlement also affect overall system performance. It is essential to understand that real-time detection using hydrogen monitoring is particularly important and will lower the risk of leakage. It is crucial to know where hydrogen is lost and how it impacts transport efficiency. The model offers practical insights for developing stronger and more reliable hydrogen transport systems thereby supporting the transition to a low-carbon energy future.
Adaptive Hydrogen Fuel Cell Vehicle Scheduling Strategy Based on Traffic State Assessment in Power-Transportation Coupled Networks
Aug 2025
Publication
As the global demand for energy increases and the transition to renewable and clean sources accelerates microgrid (MG) has emerged as a promising solution. Hydrogen fuel cell vehicles (HFCVs) offer significant advantages over gasoline vehicles in terms of reducing carbon dioxide emissions. However the development of HFCVs is hindered by the substantial up-front costs of hydrogen refueling stations (HRSs) coupled with the high cost of hydrogen transportation and the limitations of the hydrogen supply chain. This research proposes a multimicrogrid (MMG) system that integrates hydrogen energy and utilizes it as the HRS for fuel vehicle refueling. An adaptive hydrogen energy management method is employed for fuel cell vehicles to optimize the coupling between the transportation network and the power system. An integrated transportation state assessment model is developed and a smart MMG system is deployed to receive information from the transportation network. Building on this foundation an adaptive hydrogen scheduling model is developed. HFCVs are influenced by the hydrogen price adjustments leading them to travel to different MGs for refueling which in turn regulates the unit output of the MMG system. The MMG system is then integrated with the IEEE 33 bus distribution system to analyze the daily load balance. This integrated approach results in reduced traffic congestion lower MG costs and optimized power distribution network load balance.
Reviewing Sector Coupling in Offshore Energy System Integration Modelling: The North Sea Context
Dec 2024
Publication
Offshore energy system integration is particularly important for realising a rapid and cost-effective low-carbon energy transition in the North Sea region. Effective implementation of strategies that require collaboration be tween countries developers and operators must be underpinned by robust and comprehensive modelling results. Intra-system interactions and diversity of sectors needed to facilitate the energy transition must be adequately captured within whole-system models. Historically consideration of the offshore energy environment within macro-scale models has been supplementary to the onshore system. However increased deployment of offshore wind focus on geological storage for energy security and technological development and investment in hydrogen and carbon storage projects highlights the importance of expanding the role of the offshore system within modelling. This study presents a comprehensive investigation of energy system integration challenges within offshore system modelling and how these define the requirements of the employed methodology. The findings suggest large-scale offshore system modelling studies typically include few energy vectors limited spatial resolution and simplified network flow characteristics. Despite the North Sea focus these challenges reflect fundamental barriers within large-scale offshore energy system modelling and thus extend to similar offshore contexts globally. Key approaches are identified to maximise sectoral and technological diversity while maintaining sufficient temporal and spatial resolution to suitably represent the evolving offshore system are identified. We make concrete suggestions for future work in this field based on identified best practice among the reviewed literature.
Hydrogen Storage in Depleted Gas Reservoirs with Carbon Dioxide as a Cushion Gas: Exploring a Lateral Gas Seperation Strategy to Reduce Gas Mixing
Jan 2025
Publication
Large-scale H2 storage in depleted hydrocarbon reservoirs offers a practical way to use existing energy infra structure to address renewable energy intermittency. Cushion gases often constitute a large initial investment especially when expensive H2 is used. Cheaper alternatives such as CO2 or in-situ CH4 can reduce costs and in the case of CO2 integrate within carbon capture and storage systems. This study explored cushion and working gas dynamics through numerically modelling a range of storage scenarios in laterally extensive reservoirs – such as those in the Southern North Sea. In all simulations the cushion and working gases were separated laterally to limit contact surface area and therefore mixing. This work provides valuable insights into (i) capacity estima tions of CO2 storage and H2 withdrawal (ii) macro-scale fluid dynamics and (iii) the effects of gas mixing trends on H2 purity. The results underscore key trade-offs between CO2 storage volumes and H2 withdrawal and purity
Zone Negligible Extent: Example of Specific Detailed Risk Assessment for Low Pressure Equipment in a Hydrogen Refuelling Station
Sep 2023
Publication
The MultHyFuel project aims to develop evidence-based guidelines for the safe implementation of Hydrogen Refueling Stations (HRS) in a multi-fuel context. As a part of the generation of good practice guidelines for HRS Hazardous Area Classification (HAC) methodologies were analyzed and applied to case studies representing example configurations of HRS. It has been anticipated that Negligible Extent (NE) classifications might be applicable for sections of the HRS for instance a hydrogen generator. A NE zone requires that an ignition of a flammable cloud would result in negligible consequences. In addition depending on the pressure of the system IEC 60079-10-1:2020 establishes specific requirements in order to classify the hazardous area as being of NE. One such requirement is that a zone of NE shall not be applied for releases from flammable gas systems at pressures above 2000 kPag (20 barg) unless a specific detailed risk assessment is documented. However there is no definition within the standard as to the requirements of the specific detailed risk assessment. In this work an example for a specific detailed risk assessment for the NE classification is presented:<br/>• Firstly the requirements of cloud volume dilution and background concentration for a zone of NE classification from IEC 60079-10-1:2020 are analyzed for hydrogen releases from equipment placed in a mechanically ventilated enclosure.<br/>• Secondly the consequences arising from the ignition of the localized cloud are estimated and compared to acceptable harm criteria in order to assess if negligible consequences are obtained from the scenario.<br/>• In addition a specific qualitative risk assessment for the ignition of the cloud in the enclosure was considered incorporating the estimated consequences and analyzing the available safeguards in the example system.<br/>Recommendations for the specific detailed risk assessment are proposed for this scenario with the intention to support improved definition of the requirement in future revisions of IEC 60079-10-1.
Hydrogen Sampling Systems Adapted to Heavy-duty Refuelling Stations' Current and Future Specifications - A Review
Sep 2024
Publication
To meet the new regulation for the deployment of alternative fuels infrastructure which sets targets for electric recharging and hydrogen refuelling infrastructure by 2025 or 2030 a large infrastructure comprising trucksuitable hydrogen refuelling stations will soon be required. However further standardisation is required to support the uptake of hydrogen for heavy-duty transport for Europe’s green energy future. Hydrogen-powered vehicles require pure hydrogen as some contaminants can reduce the performance of the fuel cell even at very low levels. Even if previous projects have paved the way for the development of the European quality infrastructure for hydrogen conformity assessment sampling systems and methods have yet to be developed for heavy-duty hydrogen refuelling stations (HD-HRS). This study reviews different aspects of the sampling of hydrogen at heavy-duty hydrogen refuelling stations for purity assessment with a focus on the current and future specifications and operations at HD-HRS. This study describes the state-of-the art of sampling systems currently under development for use at HD-HRS and highlights a number of aspects which must be taken into consideration to ensure safe and accurate sampling: risk assessment for the whole sampling exercise selection of cylinders methods to prepare cylinders before the sampling filling pressure and venting of the sampling systems.
Novel Model Reference-based Hybrid Decoupling Control of Multiport-isolated DC-DC Converter for Hydrogen Energy Storage System Integration
Dec 2024
Publication
Hydrogen energy storage systems (HESS) are increasingly recognised for their role in sustainable energy ap plications though their performance depends on efficient power electronic converter (PEC) interfaces. In this paper a multiport-isolated DC-DC converter characterised by enhanced power density reduced component count and minimal conversion stages is implemented for HESS applications. However the high-frequency multiwinding transformer in this converter introduces cross-coupling effects complicating control and result ing in large power deviations from nominal values due to step changes on other ports which adversely impact system performance. To address this issue a novel model reference-based decoupling control technique is pro posed to minimise the error between the actual plant output and an ideal decoupling reference model which represents the cross-coupling term. This model reference-based decoupling control is further extended into a hybrid decoupling control technique by integrating a decoupling matrix achieving more robust decoupling across a wider operating region. The hybrid decoupling technique mathematically ensures an improved control performance with the cross-coupling term minimised through a proportional-derivative controller. The proposed hybrid decoupling controller achieves a maximum power deviation.
Simulations of Blast Wave and Fireball Occurring due to Rupture oj High-Pressure Hydrogen Tank
Jun 2017
Publication
In the present study pilot simulations of the phenomena of blast wave and fireball generated by the rupture of a high-pressure (35 MPa) hydrogen tank (volume 72 L) due to fire were carried out. The computational fluid dynamics (CFD) model includes the realizable k-ε model for turbulence and the eddy dissipation model coupled with the one-step chemical reaction mechanism for combustion. The simulation results were compared with experimental data on a stand-alone hydrogen tank rupture in a bonfire test. The simulations provided insights into the interaction between the blast wave propagation and combustion process. The simulated blast wave decay is approximately identical to the experimental data concerning pressure at various distances. Fireball is first ignited at the ground level which is considered to be due to stagnation flow conditions. Subsequently the flame propagates toward the interface between hydrogen and air.
A Hydrogen Vision for the UK
Apr 2023
Publication
This report shows how the infrastructure that exists today can evolve from one based on the supply of fossil fuels to one providing the backbone of a clean hydrogen system. The ambitious government hydrogen targets across the UK will only be met with clarity focus and partnership. The gas networks are ready to play their part in the UK’s energy future. They have a plan know what is needed to deliver it and are taking the necessary steps to do just that.
Towards a Resilience Evaluation Framework for Hydrogen Supply Chains: A Systematic Literature Review and Future Research Agenda
Dec 2024
Publication
Hydrogen energy is crucial for achieving net zero targets making the resilience of hydrogen supply chains (HSCs) increasingly important. Understanding current research on HSC resilience is key to enhancing it. Few studies summarise HSC resilience evaluation methods and link them to the general supply chain resilience and complex adaptive system (CAS) evaluation approaches. This study addresses this gap by systematically reviewing the literature on HSC resilience evaluations defining HSC resilience and conducting content analysis. It proposes a conceptual framework integrating technical operational and organisational perspectives. Each perspective is further subdivided based on the course of events resulting in a system-based HSC resilience evaluation frame work with three layers of analysis. By linking HSC indicators with CAS theory and supply chain performance metrics the study offers novel insights into HSC resilience evaluations identifies research gaps provides prac tical guidance for practitioners and outlines future research directions for advancing HSC resilience understanding.
Hydrogen Production from Municipal Waste and Low Grade Lignite Blend
Nov 2024
Publication
The updraft rotating bed gasifier (URBG) offers a sustainable solution for waste-to-energy conversion utilizing low-grade lignite and municipal solid waste (MSW) from metropolitan dumping sites. This study investigates the co-gasification of lignite with various MSW components demonstrating a significant enhancement in gasification efficiency due to the synergistic effects arising from their higher hydrogen-to-carbon (H/C) ratios. We find feedstock blending is key to maximizing gasification efficiency from 11% to 52% while reducing SO emissions from 739 mg/kg to 155 mg/kg. Increasing the combustion zone temperature to 1100 K resulted in a peak hydrogen yield which was 19% higher than at 800 K. However steam management is complicated as increasing it improves hydrogen fraction in produced gas but gasification efficiency is compromised. These findingsshowcase the URBG’s potential to address both energy production and waste management challenges guiding fossil-reliant regions toward a more sustainable energy future.
Design and Optimal Sizing of a Hydrogen Uninterruptable Power Supply (UPS) System for Addressing Residential Power Cutoffs
Jan 2025
Publication
Hydrogen (H2) offers a green medium for storing the excess from renewables production instead of dumping it thus being crucial to decarbonisation efforts. Hydrogen also offers a storage medium for the grid’s cheap electricity to be used during grid peak demand or grid power cutoffs. Funded by the Scottish Government’s Emerging Energy Technologies this paper presents the design and performance analysis of a hydrogen uninterruptible power supply (H2GEN) for Cygnas Solutions Ltd. which is intended to enable continuity of supply in the residential sector while eradicating the need for environmentally and health risky lead–acid batteries and diesel generator backup. This paper presents the design optimal sizing and analysis of two H2Gen architectures one powered by the grid alone and the other powered by both the grid and a renewable (PV) source. By developing a model of each architecture in the HOMER space and using residential location weather data the home yearly load–demand profile and the grid yearly power outages profile in the developed models the optimal sizing of each H2Gen design was realised by minimising the costs while ensuring the H2Gen meets the home power demand during grid outages To enable HOMER to optimise its selection the sizes technical specifications and costs of all the market-available H2GEN components were added in the HOMER search space. Moreover the developed models were also used in assessing the sensitivity of the simulation outputs to several changes in the modelled system design and settings. Using a residential home with frequent power outages in New Delhi India as a case study it was found that the optimal sizing of H2Gen Architecture 1 is comprised of a 2 kW electrolyser a 0.2 kg type-I tank and a 2 kW water-cooled fuel cell directly connected to the AC bus offering an operational lifetime of 14.3 years. It was also found that the optimal sizing of Architecture 2 is comprised of a 1 kV PV utilised with the same 2 kW electrolyser 0.2 kg type-I tank and 2 kW water-cooled fuel cell connected to the AC bus. While the second design was found to have a higher capital cost due to the added PV it offered a more cost-effective and environmentally friendly architecture which contributes to the ongoing energy transition. This paper further investigated the capacity expansion of each H2GEN architecture to meet higher load demands or increased grid power outages. From the analysis of the simulation results it has been concluded that the most feasible and cost-effective H2GEN system expansion for meeting increased power demands or increased grid outages can be realised by using the developed models for optimally sizing the expanded H2Gen on a case-by-case basis because the increase in these profiles is highly time-dependent (for example an increased load demand or increased grid outage in the morning can be met by the PV while in the evening it must be met by the H2GEN). Finally this paper investigated the impact of other environmental variables such as the temperature and relative humidity on the H2GEN’s performance and provided further insights into increasing the overall system efficiency and cost benefit through utilising the H2GEN’s exhaust heat in the home space for heating/cooling and selling the electrolyser exhaust’s O2 as a commodity.
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