Italy
Hydrogen Production from Sea Wave for Alternative Energy Vehicles for Public Transport in Trapani (Italy)
Oct 2016
Publication
The coupling of renewable energy and hydrogen technologies represents in the mid-term a very interesting way to match the tasks of increasing the reliable exploitation of wind and sea wave energy and introducing clean technologies in the transportation sector. This paper presents two different feasibility studies: the first proposes two plants based on wind and sea wave resource for the production storage and distribution of hydrogen for public transportation facilities in the West Sicily; the second applies the same approach to Pantelleria (a smaller island) including also some indications about solar resource. In both cases all buses will be equipped with fuel-cells. A first economic analysis is presented together with the assessment of the avoidable greenhouse gas emissions during the operation phase. The scenarios addressed permit to correlate the demand of urban transport to renewable resources present in the territories and to the modern technologies available for the production of hydrogen from renewable energies. The study focuses on the possibility of tapping the renewable energy potential (wind and sea wave) for the hydrogen production by electrolysis. The use of hydrogen would significantly reduce emissions of particulate matter and greenhouse gases in urban districts under analysis. The procedures applied in the present article as well as the main equations used are the result of previous applications made in different technical fields that show a good replicability.
Operation of a Solid Oxide Fuel Cell Based Power System with Ammonia as a Fuel: Experimental Test and System Design
Nov 2020
Publication
Ammonia has strong potentialities as sustainable fuel for energy applications. NH3 is carbon free and can be synthetized from renewable energy sources (RES). In Solid Oxide Fuel Cells NH3 reacts electrochemically thereby avoiding the production of typical combustion pollutants such as NOx. In this study an ammonia-fueled solid oxide fuel cells (SOFC) system design is proposed and a thermodynamic model is developed to evaluate its performance. A SOFC short stack was operated with NH3 in a wide range of conditions. Experimental results are implemented in the thermodynamic model. Electrical efficiency of 52.1% based on ammonia Lower Heating Value is calculated at a net power density of 0.36 W cmFC −2 . The operating conditions of the after burner and of the ammonia decomposition reactor are studied by varying the values of specific parameters. The levelized cost of energy of 0.221 $ kWh−1 was evaluated as introduced by the International Energy Agency for a system that operates at nominal conditions and at a reference power output of 100 kW. This supports the feasibility of ammonia-fueled SOFC systems with reference to the carbon free energy market specifically considering the potential development of green ammonia production.
Techno-Economic Model for Scaling up of Hydrogen Refueling Stations
Oct 2022
Publication
In a recent publication the Hydrogen Council states that scaling up to greater production volumes leads to significant cost savings as a consequence of the industrialization of equipment manufacturing increased utilization standardization and improvements in system efficiency and flexibility. In this study a component-oriented techno-economic model is applied to five different European hydrogen refueling stations within the 3Emotion project which is planned to ensure capacities sufficient for increasing a fleet to 100 fuel cell buses. The investigation of the various cases shows that the levelized cost of hydrogen (LCOH) for large-scale applications will be in the range of about 4 €/kg to 7 €/kg within the boundaries analyzed. On-site production facilities were found to be the lower-cost design benefiting from the high volumes at stake and the economy of scale with respect to decentralized production due to the significant costs associated with retail hydrogen and transport. This study also illustrates the effects on the LCOH of varying the hydrogen delivery and production prices using a sensitivity analysis. The results show that by utilizing high-capacity trailers the costs associated with delivery could be reduced by 30%. Furthermore green hydrogen production could be a competitive solution if coupled with low electricity prices resulting in an LCOH between 4.21 €/kg and 6.80 €/kg.
On the Use of a Hydrogen-Fueled Engine in a Hybrid Electric Vehicle
Dec 2022
Publication
Hybrid electric vehicles are currently one of the most effective ways to increase the efficiency and reduce the pollutant emissions of internal combustion engines. Green hydrogen produced with renewable energies is an excellent alternative to fossil fuels in order to drastically reduce engine pollutant emissions. In this work the author proposes the implementation of a hydrogen-fueled engine in a hybrid vehicle; the investigated hybrid powertrain is the power-split type in which the engine two electric motor/generators and the drive shaft are coupled together by a planetary gear set; this arrangement allows the engine to operate independently from the wheels and thus to exploit the best efficiency operating points. A set of numeric simulations were performed in order to compare the gasoline-fueled engine with the hydrogen-fueled one in terms of the thermal efficiency and total energy consumed during a driving cycle. The simulation results show a mean engine efficiency increase of around 17% when fueled with hydrogen with respect to gasoline and an energy consumption reduction of around 15% in a driving cycle.
Thermoacoustic Combustion Stability Analysis of a Bluff Body-Stabilized Burner Fueled by Methane–Air and Hydrogen–Air Mixtures
Apr 2023
Publication
Hydrogen can play a key role in the gradual transition towards a full decarbonization of the combustion sector e.g. in power generation. Despite the advantages related to the use of this carbon-free fuel there are still several challenging technical issues that must be addressed such as the thermoacoustic instability triggered by hydrogen. Given that burners are usually designed to work with methane or other fossil fuels it is important to investigate their thermoacoustic behavior when fueled by hydrogen. In this framework the present work aims to propose a methodology which combines Computational Fluid Dynamics CFD (3D Reynolds-Averaged Navier-Stokes (RANS)) and Finite Element Method (FEM) approaches in order to investigate the fluid dynamic and the thermoacoustic behavior introduced by hydrogen in a burner (a lab-scale bluff body stabilized burner) designed to work with methane. The case of CH4 -air mixture was used for the validation against experimental results and benchmark CFD data available in the literature. Numerical results obtained from CFD simulations namely thermofluidodynamic properties and flame characteristics (i.e. time delay and heat release rate) are used to evaluate the effects of the fuel change on the Flame Response Function to the acoustic perturbation by means of a FEM approach. As results in the H2 -air mixture case the time delay decreases and heat release rate increases with respect to the CH4 -air mixture. A study on the Rayleigh index was carried out in order to analyze the influence of H2 -air mixture on thermoacoustic instability of the burner. Finally an analysis of both frequency and growth rate (GR) on the first four modes was carried out by comparing the two mixtures. In the H2 -air case the modes are prone to become more unstable with respect to the same modes of the case fueled by CH4 -air due to the change in flame topology and variation of the heat release rate and time delay fields.
Impact of Hydrogen Injection on Thermophysical Properties and Measurement Reliability in Natural Gas Networks
Oct 2021
Publication
In the context of the European decarbonization strategy hydrogen is a key energy carrier in the medium to long term. The main advantages deriving from a greater penetration of hydrogen into the energy mix consist in its intrinsic characteristics of flexibility and integrability with alternative technologies for the production and consumption of energy. In particular hydrogen allows to: i) decarbonise end uses since it is a zero-emission energy carrier and can be produced with processes characterized by the absence of greenhouse gases emissions (e.g. water electrolysis); ii) help to balancing electricity grid supporting the integration of non-programmable renewable energy sources; iii) exploit the natural gas transmission and distribution networks as storage systems in overproduction periods. However the hydrogen injection into the natural gas infrastructures directly influences thermophysical properties of the gas mixture itself such as density calorific value Wobbe index speed of sound etc [1]. The change of the thermophysical properties of gaseous mixture in turn directly affects the end use service in terms of efficiency and safety as well as the metrological performance and reliability of the volume and gas quality measurement systems. In this paper the authors present the results of a study about the impact of hydrogen injection on the properties of the natural gas mixture. In detail the changes of the thermodynamic properties of the gaseous mixtures with different hydrogen content have been analysed. Moreover the theoretical effects of the aforementioned variations on the accuracy of the compressibility factor measurement have been also assessed.
Development of a Hydrogen Valley for Exploitation of Green Hydrogen in Central Italy
Oct 2022
Publication
Green hydrogen exploitation plays a crucial role in achieving carbon neutrality by 2050. Hydrogen in fact provides a number of key benefits for the energy system due to its integrability with other clean technologies for energy production and consumption. This paper is aimed at presenting the project of recovery of an abandoned industrial area located in central Italy by developing a site for the production of green hydrogen. To this aim the analysis of the territorial and industrial context of the area allowed us to design the project phases and to define the sizing criteria of the hydrogen production plant. The results of a preliminary cost–benefit analysis show that a huge initial investment is required and that in the short term the project is sustainable only with a very large public grant. On the other hand in the long term the project is sustainable and the benefits significantly overcome the costs.
A Rational Approach to the Ecological Transition in the Cruise Market: Technologies and Design Compromises for the Fuel Switch
Jan 2023
Publication
Supporting policies to achieve a green revolution and ecological transition is a global trend. Although the maritime transport of goods and people can rightly be counted among the least polluting sectors much can be done to further reduce its environmental footprint. Moreover to boost the ecological transition of vessels a whole series of international regulations and national laws have been promulgated. Among these the most impactful on both design and operational management of ships concern the containment of air-polluting emissions in terms of GHG NOx SOx and PM. To address this challenge it might seem that many technologies already successfully used in other transport sectors could be applied. However the peculiar characteristics of ships make this statement not entirely true. In fact technological solutions recently adopted for example in the automotive sector must deal with the large size of vessels and the consequent large amount of energy necessary for their operation. In this paper with reference to the case study of a medium/large-sized passenger cruise ship the use of different fuels (LNG ammonia hydrogen) and technologies (internal combustion engines fuel cells) for propulsion and energy generation on board will be compared. By imposing the design constraint of not modifying the payload and the speed of the ship the criticalities linked to the use of one fuel rather than another will be highlighted. The current limits of application of some fuels will be made evident with reference to the state of maturity of the relevant technologies. Furthermore the operational consequences in terms of autonomy reduction will be presented. The obtained results underline the necessity for shipowners and shipbuilders to reflect on the compromises required by the challenges of the ecological transition which will force them to choose between reducing payload or reducing performance.
Dynamic Quality Tracking of Natural Gas and Hydrogen Mixture in a Portion of Natural Gas Grid
Aug 2015
Publication
Direct injection of alternative fuels (biomethane hydrogen) in the natural gas grid appears to be a promising solution to reach environmental objectives of CO2 emission reduction in the current energy scenario. This approach is justified by the large amount of biogas producible which can be upgraded to biomethane; while another proposed solution to increase renewable energy sources exploitation lies in producing hydrogen from excess wind energy followed by injection in the natural gas grid. Nevertheless compliance with composition limits and quality constraints in the resulting natural gas mixture has to be analysed in both stationary and dynamic operations tracking the gas quality downstream the injection point of the alternative fuels. A model was developed to simulate unsteady operation of a portion of gas grid dealing with realistic industrial and residential consumptions concentrated in offtake points. Two case studies were investigated focusing on the comparison between different amounts of hydrogen injection in the pure natural gas flow yielding composition flow rate and pressure profiles. The analysis shows how imposed quality thresholds can be respected although the hydrogen fraction within the natural gas mixture is highly sensitive to the profile and size of the loads connected to the gas pipeline.
Proposed Approach to Calculate Safety Distances for Hydrogen Fuelling Station in Italy
Sep 2021
Publication
In 2021 only 6 hydrogen fuelling station have been built in Italy of which 3 are not operational and only 1 is open to the public while the rest are built in private or industrial areas. While fuelling station which store more than 5000 kg of hydrogen are subjected to the “Seveso Directive” the permitting procedure for refuelling station which store less than the threshold is supervised by the fire brigade command of the province where the station is built. Recently in the effort to easy the permitting procedure to establish new stations a Ministerial Decree was published in the official gazette of the Italian Republic which lists minimum safety features and safety distances that if respected guarantee the approval by the authority. Nevertheless the imposed distances are such that the land required to build the station constitute a barrier rather than a facilitation. Exploiting the possibility introduced by the Decree to calculate safety distances following a Fire Safety Engineering approach a method is proposed for calculation of safety distances. The present paper presents the Italian regulation and describes an approach to calculate the safety distances including an example applied on the dispenser.
Case Studies of Energy Storage with Fuel Cells and Batteries for Stationary and Mobile Applications
Mar 2017
Publication
In this paper hydrogen coupled with fuel cells and lithium-ion batteries are considered as alternative energy storage methods. Their application on a stationary system (i.e. energy storage for a family house) and a mobile system (i.e. an unmanned aerial vehicle) will be investigated. The stationary systems designed for off-grid applications were sized for photovoltaic energy production in the area of Turin Italy to provide daily energy of 10.25 kWh. The mobile systems to be used for high crane inspection were sized to have a flying range of 120 min one being equipped with a Li-ion battery and the other with a proton-exchange membrane fuel cell. The systems were compared from an economical point of view and a life cycle assessment was performed to identify the main contributors to the environmental impact. From a commercial point of view the fuel cell and the electrolyzer being niche products result in being more expensive with respect to the Li-ion batteries. On the other hand the life cycle assessment (LCA) results show the lower burdens of both technologies.
An MILP Approach for the Optimal Design of Renewable Battery-hydrogen Energy Systems for Off-grid Insular Communities
Jul 2021
Publication
The optimal sizing of stand-alone renewable H2-based microgrids requires the load demand to be reliably satisfied by means of local renewable energy supported by a hybrid battery/hydrogen storage unit while minimizing the system costs. However this task is challenging because of the high number of components that have to be installed and operated. In this work an MILP optimization framework has been developed and applied to the off-grid village of Ginostra (on the Stromboli island Italy) which is a good example of several other insular sites throughout the Mediterranean area. A year-long time horizon was considered to model the seasonal storage which is necessary for off-grid areas that wish to achieve energy independence by relying on local renewable sources. The degradation costs of batteries and H2-based devices were included in the objective function of the optimization problem i.e. the annual cost of the system. Efficiency and investment cost curves were considered for the electrolyzer and fuel cell components in order to obtain a more detailed and precise techno-economic estimation. The design optimization was also performed with the inclusion of a general demand response program (DRP) to assess its impact on the sizing results. Moreover the effectiveness of the proposed MILP-based method was tested by comparing it with a more traditional approach based on a metaheuristic algorithm for the optimal sizing complemented with ruled-based strategies for the system operation. Thanks to its longer-term storage capability hydrogen is required for the optimal system configuration in order to reach energy self-sufficiency. Finally considering the possibility of load deferral the electricity generation cost can be reduced to an extent that depends on the amount of load that is allowed to participate in the DRP scheme. This cost reduction is mainly due to the decreased capacity of the battery storage system.
Numerical Redesign of 100kw MGT Combustor for 100% H2 Fueling
Jan 2014
Publication
The use of hydrogen as energy carrier in a low emission microturbine could be an interesting option for renewable energy storage distributed generation and combined heat & power. However the hydrogen using in gas turbine is limited by the NOx emissions and the difficulty to operate safely. CFD simulations represent a powerful and mature tool to perform detailed 3-D investigation for the development of a prototype before carrying out an experimental analysis. This paper describes the CFD supported redesign of the Turbec T100 microturbine combustion chamber natural gas-fired to allow the operation on 100% hydrogen.
The EU Green Deal (2022 ed.)
Jan 2023
Publication
In this report we focus on the fundamentals of energy and climate policy as reformulated in the EU Green Deal. The 2022 edition includes updates following the publication of the Fit for 55 Package and the EU Hydrogen and Decarbonised Gas Markets Package. The reader is guided through the landscape of EU climate and energy policy. Starting with the big picture of the foundations of energy and climate policy we then move to discussing in more detail European climate policy security of supply and energy networks. We continue with energy wholesale and retail markets and finish with a closer look at energy innovation. Each chapter is divided into several sections aiming to give the reader a broad overview of the areas of climate and energy policy that are impacted by the EU Green Deal. The references at the end of each section serve as suggestions for further reading on each topic.
Effect of Hot Mill Scale on Hydrogen Embrittlement of High Strength Steels for Pre-Stressed Concrete Structures
Mar 2018
Publication
The presence of a conductive layers of hot-formed oxide on the surface of bars for pre or post-compressing structures can promote localized attacks as a function of pH. The aggressive local environment in the occluded cells inside localized attacks has as consequence the possibility of initiation of stress corrosion cracking. In this paper the stress corrosion cracking behavior of high strength steels proposed for tendons was studied by means of Constant Load (CL) tests and Slow Strain Rate (SSR) tests. Critical ranges of pH for cracking were verified. The promoting role of localized attack was confirmed. Further electrochemical tests were performed on bars in as received surface conditions in order to evaluate pitting initiation. The adverse effect of mill scale was recognized.
AC-DC Converters for Electrolyzer Applications: State of the Art and Future Challenges
May 2020
Publication
The main objective of the article is to provide a thorough review of currently used AC-DC converters for alkaline and proton exchange membrane (PEM) electrolyzers in power grid or wind energy conversion systems. Based on the current literature this article aims at emphasizing the advantages and drawbacks of AC-DC converters mainly based on thyristor rectifier bridges and chopper-rectifiers. The analysis is mainly focused on the current issues for these converters in terms of specific energy consumption current ripple reliability efficiency and power quality. From this analysis it is shown that thyristors-based rectifiers are particularly fit for high-power applications but require the use of active and passive filters to enhance the power quality. By comparison the association combination of the chopper-rectifier can avoid the use of bulky active and passive filters since it can improve power quality. However the use of a basic chopper (i.e. buck converter) presents several disadvantages from the reliability energy efficiency voltage ratio and current ripple point of view. For this reason new emerging DC-DC converters must be employed to meet these important issues according to the availability of new power switching devices. Finally based on the authors’ experience in power conversion for PEM electrolyzers a discussion is provided regarding the future challenges that must face power electronics for green hydrogen production based on renewable energy sources.
Evaluation of the Impact of Green Hydrogen Blending Scenarios in the Italian Gas Network: Optimal Design and Dynamic Simulation of Operation Strategies
Apr 2022
Publication
Blending hydrogen (H2) produced from PEM electrolysis coupled to Renewable Energy Sources (RES) in the existing Natural Gas (NG) network is a promising option for the deep decarbonization of the gas sector. However blending H2 with NG significantly affects the thermophysical properties of the gas mixture changing the gas supply requirements to meet the demand. In this work different scenarios of green hydrogen blending (Blend Ratio BR equal to 5/10/15/20%vol) are analyzed at the national level with different temporal constraints (hour/day/week/month/year) based on real gas demand data in Italy addressing both design requirements (RES and PEM electrolyzer capacity) via Linear Programming (LP) and carrying out dynamic simulations of different operational strategies (constant or variable blend). Although H2/NG blending provides a huge opportunity in terms of deployed H2 volume higher BRs show rapidly increasing design requirements (1.3-1.5 GWe/%vol and 2.5-3 GWe/%vol for PEM electrolyzers and RES capacity respectively) and a significative increase of the total gas mixture volume (0.83 %/%vol) which hinders the CO2 reduction potential (0.37 %/%vol). A variable blend operation strategy (allowing a variation of BR within the analyzed period) allows to balance a variable H2 production from RES. Wider temporal constraints imply several beneficial effects such as relaxing design constraints and avoiding the implementation of an external storage. The Levelized Cost Of Hydrogen (LCOH) is preliminarily estimated at around 7.3 $/kg for yearly scenarios (best-case) although shorter temporal constraints entail significant excess hydrogen which would increase the LCOH if not deployed for other applications.
Seasonal Energy Storage for Zero-emissions Multi-energy Systems Via Underground Hydrogen Storage
Jan 2020
Publication
The deployment of diverse energy storage technologies with the combination of daily weekly and seasonal storage dynamics allows for the reduction of carbon dioxide (CO2) emissions per unit energy provided. In particular the production storage and re-utilization of hydrogen starting from renewable energy has proven to be one of the most promising solutions for offsetting seasonal mismatch between energy generation and consumption. A realistic possibility for large-scale hydrogen storage suitable for long-term storage dynamics is presented by salt caverns. In this contribution we provide a framework for modelling underground hydrogen storage with a focus on salt caverns and we evaluate its potential for reducing the CO2 emissions within an integrated energy systems context. To this end we develop a first-principle model which accounts for the transport phenomena within the rock and describes the dynamics of the stored energy when injecting and withdrawing hydrogen. Then we derive a linear reduced order model that can be used for mixed-integer linear program optimization while retaining an accurate description of the storage dynamics under a variety of operating conditions. Using this new framework we determine the minimum-emissions design and operation of a multi-energy system with H2 storage. Ultimately we assess the potential of hydrogen storage for reducing CO2 emissions when different capacities for renewable energy production and energy storage are available mapping emissions regions on a plane defined by storage capacity and renewable generation. We extend the analysis for solar- and wind-based energy generation and for different energy demands representing typical profiles of electrical and thermal demands and different CO2 emissions associated with the electric grid.
Soft-linking of a Behavioral Model for Transport with Energy System Cost optimization Applied to Hydrogen in EU
Sep 2019
Publication
Fuel cell electric vehicles (FCEV) currently have the challenge of high CAPEX mainly associated to the fuel cell. This study investigates strategies to promote FCEV deployment and overcome this initial high cost by combining a detailed simulation model of the passenger transport sector with an energy system model. The focus is on an energy system with 95% CO2 reduction by 2050. Soft-linking by taking the powertrain shares by country from the simulation model is preferred because it considers aspects such as car performance reliability and safety while keeping the cost optimization to evaluate the impact on the rest of the system. This caused a 14% increase in total cost of car ownership compared to the cost before soft-linking. Gas reforming combined with CO2 storage can provide a low-cost hydrogen source for FCEV in the first years of deployment. Once a lower CAPEX for FCEV is achieved a higher hydrogen cost from electrolysis can be afforded. The policy with the largest impact on FCEV was a purchase subsidy of 5 k€ per vehicle in the 2030–2034 period resulting in 24.3 million FCEV (on top of 67 million without policy) sold up to 2050 with total subsidies of 84 bln€. 5 bln€ of R&D incentives in the 2020–2024 period increased the cumulative sales up to 2050 by 10.5 million FCEV. Combining these two policies with infrastructure and fuel subsidies for 2030–2034 can result in 76 million FCEV on the road by 2050 representing more than 25% of the total car stock. Country specific incentives split of demand by distance or shift across modes of transport were not included in this study.
Cylinders and Tubes Used as Buffers in Filling Stations
Oct 2015
Publication
Buffers are key components for hydrogen filling stations that are currently being developed. Type 1 or composite cylinders are used for this application. The type used depends on many parameters including pressure level cost and space available for the filling station. No international standards exist for such high pressure vessels whereas many standards exist covering Types 123 and 4 used for transport of gas or on-board fuel tanks. It is suggested to use the cylinders approved for transport or on-board applications as buffers. This solution appears to be safe if at least one issue is solved. The main difference is that transport or on-board cylinders are cycled from a low pressure to a high pressure during service whereas buffers are cycled from a relatively high pressure (corresponding to the vehicle’s filling pressure) to the MAWP. Another difference is that buffers are cycled many times per day. For standards developers requesting to systematically verify that buffers pass millions of cycles at low pressure amplitude would be impractical. Several standards and codes give formulae to estimate the number of shallow cycles when number of deep cycles are known. In this paper we describe tests performed on all types of composite cylinders to verify or determine the appropriate formulae.
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