Italy
Monitored Data and Social Perceptions Analysis of Battery Electric and Hydrogen Fuelled Buses in Urban and Suburban Areas
Jul 2023
Publication
Electrification of the transportation sector is one of the main drivers in the decarbonization of energy and mobility systems and it is a way to ensure security of energy supply. Public bus fleets can assist in achieving fast reduction of CO2 emissions. This article provides an analysis of a unique real-world dataset to support decision makers in the decarbonization of public fleets and interlink it with the social acceptance of drivers. Data was collected from 21 fuel cell and electric buses. The tank-to-wheel efficiency results of fuel cell electric buses (FCEB) are much lower than that of battery electric buses (BEB) and there is a higher variation in consumption for BEBs compared to FCEBs. Both technologies permit a strong reduction in CO2 emissions compared to conventional buses. There is a high level of acceptance of drivers which are likely to support the transition towards zero-emission buses introduced by the management.
Experimental Comparison of Hydrogen Refueling with Directly Pressurized vs. Cascade Method
Aug 2023
Publication
This paper presents a comparative analysis of two hydrogen station configurations during the refueling process: the conventional “directly pressurized refueling process” and the innovative “cascade refueling process.” The objective of the cascade process is to refuel vehicles without the need for booster compressors. The experiments were conducted at the Hydrogen Research and Fueling Facility located at California State University Los Angeles. In the cascade refueling process the facility buffer tanks were utilized as high-pressure storage enabling the refueling operation. Three different scenarios were tested: one involving the cascade refueling process and two involving compressor-driven refueling processes. On average each refueling event delivered 1.6 kg of hydrogen. Although the cascade refueling process using the high-pressure buffer tanks did not achieve the pressure target it resulted in a notable improvement in the nozzle outlet temperature trend reducing it by approximately 8 ◦C. Moreover the overall hydrogen chiller load for the two directly pressurized refuelings was 66 Wh/kg and 62 Wh/kg respectively whereas the cascading process only required 55 Wh/kg. This represents a 20% and 12% reduction in energy consumption compared to the scenarios involving booster compressors during fueling. The observed refueling range of 150–350 bar showed that the cascade process consistently required 12–20% less energy for hydrogen chilling. Additionally the nozzle outlet temperature demonstrated an approximate 8 ◦C improvement within this pressure range. These findings indicate that further improvements can be expected in the high-pressure region specifically above 350 bar. This research suggests the potential for significant improvements in the high-pressure range emphasizing the viability of the cascade refueling process as a promising alternative to the direct compression approach.
A Short Review on Ni Based Catalysts and Related Engineering Issues for Methane Steam Reforming
Mar 2020
Publication
Hydrogen is an important raw material in chemical industries and the steam reforming of light hydrocarbons (such as methane) is the most used process for its production. In this process the use of a catalyst is mandatory and if compared to precious metal-based catalysts Ni-based catalysts assure an acceptable high activity and a lower cost. The aim of a distributed hydrogen production for example through an on-site type hydrogen station is only reachable if a novel reforming system is developed with some unique properties that are not present in the large-scale reforming system. These properties include among the others (i) daily startup and shutdown (DSS) operation ability (ii) rapid response to load fluctuation (iii) compactness of device and (iv) excellent thermal exchange. In this sense the catalyst has an important role. There is vast amount of information in the literature regarding the performance of catalysts in methane steam reforming. In this short review an overview on the most recent advances in Ni based catalysts for methane steam reforming is given also regarding the use of innovative structured catalysts.
Proton Exchange Membrane Electrolyzer Modeling for Power Electronics Control: A Short Review
May 2020
Publication
The main purpose of this article is to provide a short review of proton exchange membrane electrolyzer (PEMEL) modeling used for power electronics control. So far three types of PEMEL modeling have been adopted in the literature: resistive load static load (including an equivalent resistance series-connected with a DC voltage generator representing the reversible voltage) and dynamic load (taking into consideration the dynamics both at the anode and the cathode). The modeling of the load is crucial for control purposes since it may have an impact on the performance of the system. This article aims at providing essential information and comparing the different load modeling.
Assessment of Paper Industry Decarbonization Potential via Hydrogen in a Multi-energy System Scenario: A Case Study
Jul 2023
Publication
Green hydrogen is currently regarded as a key catalyst for the decarbonization of energy-intensive industries. In this context the pulp and paper industry stands out as one of the most demanding given the simultaneous need for large amounts of heat and electricity usually satisfied via cogeneration systems. Given the urgent need for cost-effective solutions in response to the climate crisis it is crucial to analyze the feasibility of retrofitting existing power plants to operate carbon-neutral. The aim of this work is to provide a techno-economic analysis for the conversion of a conventional cogeneration system to run on locally produced hydrogen. Building on the energy consumption of the paper mill the operation of a hydrogen-fuelled gas turbine is modelled in detail. Based on these results a multi-energy system model for the production of green fuel is presented considering production via solar-powered PEM electrolyzers storage in tanks and final use in the gas turbine. An optimal configuration for the system is defined leading to the definition of a solution that ensures a cost of 6.41 /kg for the production of green hydrogen. Finally a sensitivity analysis highlights the close dependence of the economic profitability of the Power-to-X system on the natural gas price. The results indicate that although positive performance is achieved the cost of investment remains still prohibitive for systems of this size and the high initial capital expenditure needs to be supported by incentive policies that facilitate the adoption of hydrogen in industrial applications making it competitive in the short term.
Toward Sustainability: An Overview of the Use of Green Hydrogen in the Agriculture and Livestock Sector
Aug 2023
Publication
The agro-livestock sector produces about one third of global greenhouse gas (GHG) emissions. Since more energy is needed to meet the growing demand for food and the industrial revolution in agriculture renewable energy sources could improve access to energy resources and energy security reduce dependence on fossil fuels and reduce GHG emissions. Hydrogen production is a promising energy technology but its deployment in the global energy system is lagging. Here we analyzed the theoretical and practical application of green hydrogen generated by electrolysis of water powered by renewable energy sources in the agro-livestock sector. Green hydrogen is at an early stage of development in most applications and barriers to its large-scale deployment remain. Appropriate policies and financial incentives could make it a profitable technology for the future.
Review on Ammonia as a Potential Fuel: From Synthesis to Economics
Feb 2021
Publication
Ammonia a molecule that is gaining more interest as a fueling vector has been considered as a candidate to power transport produce energy and support heating applications for decades. However the particular characteristics of the molecule always made it a chemical with low if any benefit once compared to conventional fossil fuels. Still the current need to decarbonize our economy makes the search of new methods crucial to use chemicals such as ammonia that can be produced and employed without incurring in the emission of carbon oxides. Therefore current efforts in this field are leading scientists industries and governments to seriously invest efforts in the development of holistic solutions capable of making ammonia a viable fuel for the transition toward a clean future. On that basis this review has approached the subject gathering inputs from scientists actively working on the topic. The review starts from the importance of ammonia as an energy vector moving through all of the steps in the production distribution utilization safety legal considerations and economic aspects of the use of such a molecule to support the future energy mix. Fundamentals of combustion and practical cases for the recovery of energy of ammonia are also addressed thus providing a complete view of what potentially could become a vector of crucial importance to the mitigation of carbon emissions. Different from other works this review seeks to provide a holistic perspective of ammonia as a chemical that presents benefits and constraints for storing energy from sustainable sources. State-of-the-art knowledge provided by academics actively engaged with the topic at various fronts also enables a clear vision of the progress in each of the branches of ammonia as an energy carrier. Further the fundamental boundaries of the use of the molecule are expanded to real technical issues for all potential technologies capable of using it for energy purposes legal barriers that will be faced to achieve its deployment safety and environmental considerations that impose a critical aspect for acceptance and wellbeing and economic implications for the use of ammonia across all aspects approached for the production and implementation of this chemical as a fueling source. Herein this work sets the principles research practicalities and future views of a transition toward a future where ammonia will be a major energy player.
Routes for Hydrogen Introduction in the Industrial Hard-to-Abate Sectors for Promoting Energy Transition
Aug 2023
Publication
This paper offers a set of comprehensive guidelines aimed at facilitating the widespread adoption of hydrogen in the industrial hard-to-abate sectors. The authors begin by conducting a detailed analysis of these sectors providing an overview of their unique characteristics and challenges. This paper delves into specific elements related to hydrogen technologies shedding light on their potential applications and discussing feasible implementation strategies. By exploring the strengths and limitations of each technology this paper offers valuable insights into its suitability for specific applications. Finally through a specific analysis focused on the steel sector the authors provide in-depth information on the potential benefits and challenges associated with hydrogen adoption in this context. By emphasizing the steel sector as a focal point the authors contribute to a more nuanced understanding of hydrogen’s role in decarbonizing industrial processes and inspire further exploration of its applications in other challenging sectors.
Assessing Techno-economic Feasibility of Cogeneration and Power to Hydrogen Plants: A Novel Dynamic Simulation Model
Aug 2023
Publication
Green hydrogen technologies are crucial for decarbonization purposes while cogeneration offers efficient heat and power generation. Integrating green hydrogen and cogeneration brings numerous benefits optimizing energy utilization reducing emissions and supporting the transition to a sustainable future. While there are numerous studies examining the integration of combined heat and power with Power to Gas certain aspects still requires a more detailed analysis especially for internal combustion engines fuelled by natural gas due to their widespread adoption as one of the primary technologies in use. Therefore this paper presents a comprehensive numerical 0-D dynamic simulation model implemented within the TRNSYS environment considering internal combustion engines fuelled by natural gas. Specifically the study focuses on capturing CO2 from exhaust gases and producing green hydrogen from electrolysis. Based on these considerations two configurations are proposed: the first involves the methanation reaction while the second entails the production of a hydromethane mixture. The aim is to evaluate the technical and economic feasibility of these configurations and compare their performance within the Power to Gas framework. Self-sufficiency from the national electricity grid has been almost achieved for the two configurations considering an industrial case. The production of hydromethane allows smaller photovoltaic plant (81 kWp) compared to the production of synthetic methane (670 kWp) where a high quantity of hydrogen is required especially if all the carbon dioxide captured is used in the methanation process. Encouraging economic results with payback times below ten years have been obtained with the use of hydromethane. Moreover hydromethane shows potential residential applications with small required photovoltaic sizes.
The Potential Role of Ammonia for Hydrogen Storage and Transport: A Critical Review of Challenges and Opportunities
Aug 2023
Publication
Hydrogen is being included in several decarbonization strategies as a potential contributor in some hard-to-abate applications. Among other challenges hydrogen storage represents a critical aspect to be addressed either for stationary storage or for transporting hydrogen over long distances. Ammonia is being proposed as a potential solution for hydrogen storage as it allows storing hydrogen as a liquid chemical component at mild conditions. Nevertheless the use of ammonia instead of pure hydrogen faces some challenges including the health and environmental issues of handling ammonia and the competition with other markets such as the fertilizer market. In addition the technical and economic efficiency of single steps such as ammonia production by means of the Haber–Bosch process ammonia distribution and storage and possibly the ammonia cracking process to hydrogen affects the overall supply chain. The main purpose of this review paper is to shed light on the main aspects related to the use of ammonia as a hydrogen energy carrier discussing technical economic and environmental perspectives with the aim of supporting the international debate on the potential role of ammonia in supporting the development of hydrogen pathways. The analysis also compares ammonia with alternative solutions for the long-distance transport of hydrogen including liquefied hydrogen and other liquid organic carriers such as methanol.
Suitability and Energy Sustainability of Atmospheric Water Generation Technology for Green Hydrogen Production
Sep 2023
Publication
This research investigated the suitability of air-to-water generator (AWG) technology to address one of the main concerns in green hydrogen production namely water supply. This study specifically addresses water quality and energy sustainability issues which are crucial research questions when AWG technology is intended for electrolysis. To this scope a reasoned summary of the main findings related to atmospheric water quality has been provided. Moreover several experimental chemical analyses specifically focused on meeting electrolysis process requirements on water produced using a real integrated AWG system equipped with certified materials for food contact were discussed. To assess the energy sustainability of AWGs in green hydrogen production a case study was presented regarding an electrolyzer plant intended to serve as energy storage for a 2 MW photovoltaic field on Iriomote Island. The integrated AWG used for the water quality analyses was studied in order to determine its performance in the specific island climate conditions. The production exceeded the needs of the electrolyzer; thus the overproduction was considered for the panels cleaning due to the high purity of the water. Due to such an operation the efficiency recovery was more than enough to cover the AWG energy consumption. This paper on the basis of the quantity results provides the first answers to the said research questions concerning water quality and energy consumption establishing the potential of AWG as a viable solution for addressing water scarcity and enhancing the sustainability of electrolysis processes in green hydrogen production.
Analysis of a Distributed Green Hydrogen Infrastructure Designed to Support the Sustainable Mobility of a Heavy-duty Fleet
Aug 2023
Publication
Clean hydrogen is a key pillar for the net zero economy which can be deployed by consistent utilization on heavy-duty transport. This study investigates a distributed green hydrogen infrastructure (DHI) for heavy-duty transportation consisting of on-site hydrogen production storage compression and refueling systems in Italy. Two options for energy supply are analyzed: grid connection using green energy via Power Purchasing Agreements (PPAs) and direct connection to the photovoltaic field respectively. Radiation data are representative of the three main Italian areas namely South (Catania) Center (Roma) and North (Milano). The sensitivity analysis varies the PPA value between 50 V/MWh and 200 V/MWh and the water electrolysis capacity factor between 20% and 100%. The study finds that the LCOH ranges from 7.4 V/kgH2 to 67.8 V/kgH2 for the first option and 5.5 V/kgH2 to 27.5 V/kgH2 for the second option with Southern Italy having the lowest LCOH due to higher solar irradiation. The research shows that a DHI can offer economic and technical benefits for heavy-duty mobility. However the performance is highly influenced by external conditions such as hydrogen demand and electricity prices. This study provides valuable insights into designing and operating a DHI for heavy-duty mobility promoting a carbon-free society.
Optimal Decarbonization Strategies for an Industrial Port Area by Using Hydrogen as Energy Carrier
Jul 2023
Publication
This article discusses possible strategies for decarbonizing the energy systems of an existing port. The approach consists in creating a complete superstructure that includes the use of renewable and fossil energy sources the import or local production of hydrogen vehicles and other equipment powered by Diesel electricity or hydrogen and the associated refuelling and storage units. Two substructures are then identified one including all these options the other considering also the addition of the energy demand of an adjacent steel industry. The goal is to select from each of these two substructures the most cost-effective configurations for 2030 and 2050 that meet the emission targets for those years under different cost scenarios for the energy sources and conversion/storage units obtained from the most reliable forecasts found in the literature. To this end the minimum total cost of all the energy conversion and storage units plus the associated infrastructures is sought by setting up a Mixed Integer Linear Programming optimization problem where integer variables handle the inclusion of the different generation and storage units and their activation in the operational phases. The comprehensive picture of possible solutions set allows identifying which options can most realistically be realized in the years to come in relation to the different assumed cost scenarios. Optimization results related to the scenario projected to 2030 indicate the key role played by Diesel hybrid and electric systems while considering the most stringent or much more stringent scenarios for emissions in 2050 almost all vehicles energy demand and industry hydrogen demand is met by hydrogen imported as ammonia by ship.
Gas Turbine Combustion Technologies for Hydrogen Blends
Sep 2023
Publication
The article reviews gas turbine combustion technologies focusing on their current ability to operate with hydrogen enriched natural gas up to 100% H2. The aim is to provide a picture of the most promising fuel-flexible and clean combustion technologies the object of current research and development. The use of hydrogen in the gas turbine power generation sector is initially motivated highlighting both its decarbonisation and electric grid stability objectives; moreover the state-of-the-art of hydrogen-blend gas turbines and their 2024 and 2030 targets are reported in terms of some key performance indicators. Then the changes in combustion characteristics due to the hydrogen enrichment of natural gas blends are briefly described from their enhanced reactivity to their pollutant emissions. Finally gas turbine combustion strategies both already commercially available (mostly based on aerodynamic flame stabilisation self-ignition and staging) or still under development (like the micro-mixing and the exhaust gas recirculation concepts) are described.
Numerical Analysis of Dual Fuel Combustion in a Medium Speed Marine Engine Supplied with Methane/Hydrogen Blends
Sep 2023
Publication
Compression ignition engines will still be predominant in the naval sector: their high efficiency high torque and heavy weight perfectly suit the demands and architecture of ships. Nevertheless recent emission legislations impose limitations to the pollutant emissions levels in this sector as well. In addition to post-treatment systems it is necessary to reduce some pollutant species and therefore the study of combustion strategies and new fuels can represent valid paths for limiting environmental harmful emissions such as CO2 . The use of methane in dual fuel mode has already been implemented on existent vessels but the progressive decarbonization will lead to the utilization of carbon-neutral or carbon-free fuels such as in the last case hydrogen. Thanks to its high reactivity nature it can be helpful in the reduction of exhaust CH4 . On the contrary together with the high temperatures achieved by its oxidation hydrogen could cause uncontrolled ignition of the premixed charge and high emissions of NOx. As a matter of fact a source of ignition is still necessary to have better control on the whole combustion development. To this end an optimal and specific injection strategy can help to overcome all the before-mentioned issues. In this study three-dimensional numerical simulations have been performed with the ANSYS Forte® software (version 19.2) in an 8.8 L dual fuel engine cylinder supplied with methane hydrogen or hydrogen–methane blends with reference to experimental tests from the literature. A new kinetic mechanism has been used for the description of diesel fuel surrogate oxidation with a set of reactions specifically addressed for the low temperatures together with the GRIMECH 3.0 for CH4 and H2 . This kinetics scheme allowed for the adequate reproduction of the ignition timing for the various mixtures used. Preliminary calculations with a one-dimensional commercial code were performed to retrieve the initial conditions of CFD calculations in the cylinder. The used approach demonstrated to be quite a reliable tool to predict the performance of a marine engine working under dual fuel mode with hydrogen-based blends at medium load. As a result the system modelling shows that using hydrogen as fuel in the engine can achieve the same performance as diesel/natural gas but when hydrogen totally replaces methane CO2 is decreased up to 54% at the expense of the increase of about 76% of NOx emissions.
LCA of a Proton Exchange Membrane Fuel Cell Electric Vehicle Considering Different Power System Architectures
Sep 2023
Publication
Fuel cell electric vehicles are a promising solution for reducing the environmental impacts of the automotive sector; however there are still some key points to address in finding the most efficient and less impactful implementation of this technology. In this work three electrical architectures of fuel cell electric vehicles were modeled and compared in terms of the environmental impacts of their manufacturing and use phases. The three architectures differ in terms of the number and position of the DC/DC converters connecting the battery and the fuel cell to the electric motor. The life cycle assessment methodology was employed to compute and compare the impacts of the three vehicles. A model of the production of the main components of vehicles and fuel cell stacks as well as of the production of hydrogen fuel was constructed and the impacts were calculated using the program SimaPro. Eleven impact categories were considered when adopting the ReCiPe 2016 midpoint method and the EF (adapted) method was exploited for a final comparison. The results highlighted the importance of the converters and their influence on fuel consumption which was identified as the main factor in the comparison of the environmental impacts of the vehicle.
The Role of Hydrogen in a Decarbonised Future Transport Sector: A Case Study of Mexico
Sep 2023
Publication
In recent years several approaches and pathways have been discussed to decarbonise the transport sector; however any effort to reduce emissions might be complex due to specific socio-economic and technical characteristics of different regions. In Mexico the transport sector is the highest energy consumer representing 38.9% of the national final energy demand with gasoline and diesel representing 90% of the sector´s total fuel consumption. Energy systems models are powerful tools to obtain insights into decarbonisation pathways to understand costs emissions and rate of deployment that could serve for energy policy development. This paper focuses on the modelling of the current Mexican transport system using the MUSE-MX multi-regional model with the aim to project a decarbonisation pathway through two different scenarios. The first approach being business as usual (BAU) which aims to analyse current policies implementation and the second being a goal of net zero carbon emissions by 2050. Under the considered net zero scenario results show potential deployment of hydrogen-based transport technologies especially for subsectors such as lorries (100% H2 by 2050) and freight train (25% H2 by 2050) while cars and buses tend to full electrification by 2050.
Modelling Large-scale Hydrogen Uptake in the Mexican Refinery and Power Sectors
Sep 2023
Publication
Due to the emissions reduction commitments that Mexico compromised in the Paris Agreement several clean fuel and renewable energy technologies need to penetrate the market to accomplish the environmental goals. Therefore there is a need to develop achievable and realistic policies for such technologies to ease the decision-making on national energy strategies. Several countries are starting to develop large-scale green hydrogen production projects to reduce the carbon footprint of the multiple sectors within the country. The conversion sectors namely power and refinery are fundamental sectors to decarbonise due to their energy supply role. Nowadays the highest energy consumables of the country are hydrocarbons (more than 90%) causing a particular challenge for deep decarbonisation. The purpose of this study is to use a multi-regional energy system model of Mexico to analyse a decarbonisation scenario in line with the latest National Energy System Development Program. Results show that if the country wants to succeed in reducing 22% of its GHG emissions and 51% of its short-lived climate pollutants emissions green hydrogen could play a role in power generation in regions with higher energy demand growth rates. These results show regarding the power sector that H2 could represent 13.8 GW or 5.1% of the total installed capacity by 2050 while for the refinery sector H2 could reach a capacity of 157 PJ/y which is around 31.8% of the total share and it is mainly driven by the increasing demands of the transport industry and power sectors. Nevertheless as oil would still represent the largest energy commodity CCS technologies would have to be deployed for new and retrofitted refinery facilities.
Dynamic Simulation and Thermoeconomic Analysis of a Power to Gas System
Sep 2023
Publication
Power to gas technology is an innovative solution to promote the use of renewable energy technologies also including e-fuels. This work presents a techno-economic analysis of a novel concept of a renewable power to gas plant. A 2.4 MW solid oxide electrolyzer fed by a 3.1 MW photovoltaic field is coupled with a biomethane production unit to produce synthetic methane by means of a 2.4 MW methanation unit. The hydrogen produced by the electrolyzer is used for the methanation reaction aiming at producing natural gas at net zero carbon emissions. The CO2 is obtained as a byproduct of the membrane separation in a biogas upgrading unit. The methanation unit and the electrolyzer models are developed in MatLab and integrated in TRNSYS to perform a dynamic simulation of all the components and the system as a whole. Dynamic simulation results show a 42% increase in the production of natural gas from renewable energy sources. The thermoeconomic analysis shows a remarkable primary energy saving index of 176% and a total amount of 896 tons of CO2 equivalent emissions saved. As expected the critical point is the economic feasibility since the simple payback is 9 years in case local incentives and subsidies are considered. The parametric analysis on the photovoltaic capacity shows that the simple payback dramatically depends on such design parameter varying from 6 years in the best case scenario to 92 years in the worst case scenario.
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