Italy

This article analyzes a power-to-hydrogen system designed to provide high-temperature heat to hard-to-abate industries. We leverage on a geospatial analysis for wind and solar availability and different industrial demand profiles with the aim to identify the ideal sizing of plant components and the resulting Levelized Cost of Hydrogen (LCOH). We assess the carbon intensity of the produced hydrogen especially when grid electricity is utilized. A methodology is developed to size and optimize the PV and wind energy capacity the electrolyzer unit and hybrid storage by combining compressed hydrogen storage with lithium-ion batteries. The hydrogen demand profile is generated synthetically thus allowing different industrial consumption profiles to be investigated. The LCOH in a baseline scenario ranges from 3.5 to 8.9 €/kg with the lowest values in wind-rich climates. Solar PV only plays a role in locations with high PV full-load hours. It was found that optimal hydrogen storage can cover the users’ demand for 2–3 days. Most of the considered scenarios comply with the emission intensity thresholds set by the EU. A sensitivity analysis reveals that a lower variability of the demand profile is associated with cost savings. An ideally constant demand profile results in a cost reduction of approximately 11 %.

This article discusses possible strategies for decarbonizing the energy systems of an existing port. The approach consists in creating a complete superstructure that includes the use of renewable and fossil energy sources the import or local production of hydrogen vehicles and other equipment powered by Diesel electricity or hydrogen and the associated refuelling and storage units. Two substructures are then identified one including all these options the other considering also the addition of the energy demand of an adjacent steel industry. The goal is to select from each of these two substructures the most cost-effective configurations for 2030 and 2050 that meet the emission targets for those years under different cost scenarios for the energy sources and conversion/storage units obtained from the most reliable forecasts found in the literature. To this end the minimum total cost of all the energy conversion and storage units plus the associated infrastructures is sought by setting up a Mixed Integer Linear Programming optimization problem where integer variables handle the inclusion of the different generation and storage units and their activation in the operational phases. The comprehensive picture of possible solutions set allows identifying which options can most realistically be realized in the years to come in relation to the different assumed cost scenarios. Optimization results related to the scenario projected to 2030 indicate the key role played by Diesel hybrid and electric systems while considering the most stringent or much more stringent scenarios for emissions in 2050 almost all vehicles energy demand and industry hydrogen demand is met by hydrogen imported as ammonia by ship.

Given the global effort to embrace research actions and technology enhancement for the energy transition innovative sustainable systems are needed both for energy production and for those sectors that are responsible for high pollution and CO2 emissions. In this context electrolytic cells and fuel cells in their variety and flexibility are energy systems characterized by high efficiency and important performance guaranteeing a sustainable solution for future energy systems and for the circular economy. The scope of this paper is therefore to present the state of the art of such systems. An overview of the electrolyzers for hydrogen production is presented by detailing the level of applications for their different technologies from low-temperature units to high-temperature units the fuel flexibility the electrolysis and co-electrolysis mode and the potential coupling with renewable sources. Fuel cell-based systems are also presented and their application in the mobility sector is investigated by considering road transport with light-duty and heavy-duty applications and marine transport. A comparison with conventional technologies will be also presented providing some hints on the potential applications of electrolytic cells and fuel cell systems given their important contribution to the sustainable and circular economy.

Green hydrogen is among the most promising energy vectors that may enable the decarbonization of our society. The present study addresses the decarbonization of hard-to-abate sectors via the deployment of sustainable alternatives to current technologies and processes where the complete replacement of fossil fuels is deemed not nearly immediate. In particular the investigated case study tackles the emission reduction potential of steelmaking in the Italian industrial framework via the implementation of dedicated green hydrogen production systems to feed Hydrogen Direct Reduction process the main alternative to the traditional polluting routes towards emissions abatement. Green hydrogen is produced via the coupling of an onshore wind farm with lithium-ion batteries alkaline type electrolyzers and the interaction with the electricity grid. Building on a power generation dataset from a real utility-scale wind farm techno-economic analyses are carried out for a large number of system configurations varying components size and layout to assess its performance on the basis of two main key parameters the levelized cost of hydrogen (LCOH) and the Green Index (GI) the latter presented for the first time in this study. The optimal system design and operation logics are investigated accounting for the necessity of providing a constant mass flow rate of H2 and thus considering the interaction with the electricity network instead of relying solely on RES surplus. In-house-developed models that account for performances degradation over time of different technologies are adapted and used for the case study. The effect of different storage technologies is evaluated via a sensitivity analysis on different components and electricity pricing strategy to understand how to favour green hydrogen penetration in the heavy industry. Furthermore for a better comprehension and contextualization of the proposed solutions their emission-reduction potential is quantified and presented in comparison with the current scenario of EU-27 countries. In the optimal case the emission intensity related to the steel making process can be lowered to 235 kg of CO2 per ton of output steel 88 % less than the traditional route. A higher cost of the process must be accounted resulting in an LCOH of such solutions around 6.5 €/kg.

Remote locations and off-grid regions still rely mainly on diesel generators despite the high operating costs and greenhouse gas emissions. The exploitation of local renewable energy sources (RES) in combination with energy storage technologies can be a promising solution for the sustainable electrification of these areas. The aim of this work is to investigate the potential for decarbonizing remote islands in Norway by installing RES-based energy systems with hydrogen-battery storage. A national scale assessment is presented: first Norwegian islands are characterized and classified according to geographical location number of inhabitants key services and current electrification system. Then 138 suitable installation sites are pinpointed through a multiple-step sorting procedure and finally 10 reference islands are identified as representative case studies. A site-specific methodology is applied to estimate the electrical load profiles of all the selected reference islands. An optimization framework is then developed to determine the optimal system configuration that minimizes the levelized cost of electricity (LCOE) while ensuring a reliable 100% renewable power supply. The LCOE of the RES-based energy systems range from 0.21 to 0.63 €/kWh and a clear linear correlation with the wind farm capacity factor is observed (R2 equal to 0.87). Hydrogen is found to be crucial to prevent the oversizing of the RES generators and batteries and ensure long-term storage capacity. The techno-economic feasibility of alternative electrification strategies is also investigated: the use of diesel generators is not economically viable (0.87–1.04 €/kWh) while the profitability of submarine cable connections is highly dependent on the cable length and the annual electricity consumption (0.14–1.47 €/kWh). Overall the cost-effectiveness of RES-based energy systems for off-grid locations in Northern Europe can be easily assessed using the correlations derived in this analysis.

Clean hydrogen is a key pillar for the net zero economy which can be deployed by consistent utilization on heavy-duty transport. This study investigates a distributed green hydrogen infrastructure (DHI) for heavy-duty transportation consisting of on-site hydrogen production storage compression and refueling systems in Italy. Two options for energy supply are analyzed: grid connection using green energy via Power Purchasing Agreements (PPAs) and direct connection to the photovoltaic field respectively. Radiation data are representative of the three main Italian areas namely South (Catania) Center (Roma) and North (Milano). The sensitivity analysis varies the PPA value between 50 V/MWh and 200 V/MWh and the water electrolysis capacity factor between 20% and 100%. The study finds that the LCOH ranges from 7.4 V/kgH2 to 67.8 V/kgH2 for the first option and 5.5 V/kgH2 to 27.5 V/kgH2 for the second option with Southern Italy having the lowest LCOH due to higher solar irradiation. The research shows that a DHI can offer economic and technical benefits for heavy-duty mobility. However the performance is highly influenced by external conditions such as hydrogen demand and electricity prices. This study provides valuable insights into designing and operating a DHI for heavy-duty mobility promoting a carbon-free society.

The objective of the paper is to simulate the whole steelmaking process cycle based on Direct Reduced Iron and Electric Arc Furnace technologies by modeling for the first time the reduction furnace based on kinetic approach to be used as a basis for the environmental and techno-economic plant analysis by adopting different reducing gases. In addition the impact of carbon capture section is discussed. A complete profitability analysis has been conducted for the first time adopting a Monte Carlo simulation approach.<br/>In detail the use of syngas from methane reforming syngas and hydrogen from gasification of municipal solid waste and green hydrogen from water electrolysis are analyzed. The results show that the Direct Reduced Iron process with methane can reduce CO2 emissions by more than half compared to the blast furnace based-cycle and with the adoption of carbon capture greenhouse gas emissions can be reduced by an additional 40%. The use of carbon capture by amine scrubbing has a limited economic disadvantage compared to the scenario without it becoming profitable once carbon tax is included in the analysis. However it is with the use of green hydrogen from electrolyzer that greenhouse gas emissions can be cut down almost completely. To have an environmental benefit compared with the methane-based Direct Reduced Iron process the green hydrogen plant must operate for at least 5136 h per year (64.2% of the plant's annual operating hours) on renewable energy.<br/>In addition the use of syngas and separated hydrogen from municipal solid waste gasification is evaluated demonstrating its possible use with no negative effects on the quality of produced steel. The results show that hydrogen use from waste gasification is more economic with respect to green hydrogen from electrolysis but from the environmental viewpoint the latter results the best alternative. Comparing the use of hydrogen and syngas from waste gasification it can be stated that the use of the former reducing gas results preferable from both the economic and environmental viewpoint.

HyCARE project supported by the Clean Hydrogen Partnership of the European Union deals with a prototype of hydrogen storage tank using a solid-state hydrogen carrier. Up to 40 kilograms of hydrogen are stored in twelve tanks at less than 50 barg and less than 100 °C. The innovative design is based on a standard twenty-foot container including twelve TiFe-based metal hydride (MH) hydrogen storage tanks coupled with a thermal energy storage in phase change materials (PCM). This article aims at showing the main risks related to hydrogen storage in a MH system and the safety barriers considered based on HyCARE’s specific risk analysis.<br/>Regarding the TiFe MH material used to store hydrogen experimental tests showed that the exposure of the MH to air or water did not cause spontaneous ignition. Furthermore an explosion within the solid MH cannot propagate due to internal pore size. Additionally in case of leakage the speed of hydrogen desorption from the MH is self-limited which is an important safety characteristic since it reduces the potential consequences from the hydrogen release scenario.<br/>Regarding the integrated system the critical scenarios identified during the risk analysis were: explosion due to release of hydrogen inside or outside the container internal explosion inside MH tanks due to accidental mix of hydrogen and air and asphyxiation due to inert gas accumulation in the container. This identification phase of the risk analysis allowed to pinpoint the most relevant safety barriers already in place and recommend additional ones if needed to further reduce the risk that were later implemented.<br/>The main safety barriers identified were: material and component selection (including the MH selected) safety interlocks safety valves ventilation gas detection and safety distances.<br/>The risk management process based on risk identification and assessment contributed to coherently integrate inherently safe design features and safety barriers.

This paper presents an economic impact analysis and carbon footprint study of a hydrogenbased microgrid. The economic impact is evaluated with respect to investment costs operation and maintenance (O&M) costs as well as savings taking into account two different energy management strategies (EMSs): a hydrogen-based priority strategy and a battery-based priority strategy. The research was carried out in a real microgrid located at the University of Huelva in southwestern Spain. The results (which can be extrapolated to microgrids with a similar architecture) show that although both strategies have the same initial investment costs (EUR 52339.78) at the end of the microgrid lifespan the hydrogen-based strategy requires higher replacement costs (EUR 74177.4 vs. 17537.88) and operation and maintenance costs (EUR 35254.03 vs. 34877.08) however it provides better annual savings (EUR 36753.05 vs. 36282.58) and a lower carbon footprint (98.15% vs. 95.73% CO2 savings) than the battery-based strategy. Furthermore in a scenario where CO2 emission prices are increasing the hydrogen-based strategy will bring even higher annual cost savings in the coming years.

Roll-on/Roll-Off (Ro-Ro) vessels including those without and with passenger accommodation Roll-on/roll-off passenger (Ro-Pax) can be totally or partially retrofitted to reduce the greenhouse gas (GHG) emissions in maritime transport not only during hoteling operation at the dock but also during service. This study is based on data of the vessel routes connecting the Port of Piombino to the Elba Island in Italy. Three retrofitting scenarios have been considered: replacement of the main and auxiliary engines with fuel cells (FC) (full retrofitting) replacement of the auxiliary engines with FCs (partial retrofitting) and replacement of the auxiliary engines with FCs and hoteling only with auxiliary engines for one specific vessel. The amount of hydrogen the filling time and the energy needed for production compression and pre-cooling of hydrogen have been calculated for the different scenarios.