Italy
Multi-objective Optimization of a Hydrogen Supply Chain Network: Wind and Solid Biomass as Primary Energy Sources for the Public Transport in Sicily
Jun 2024
Publication
Europe’s heavy reliance on diesel power for nearly half of its railway lines for both goods and passengers has significant implications for carbon emissions. To address this challenge the European Union advocates for a shift towards hydrogen-based mobility necessitating the development of robust and cost-effective hydrogen supply chains at regional and national levels. Leveraging renewable energy sources such as wind farms and solid biomass could foster the transition to sustainable hydrogen-based transportation. In this study a mixed-integer linear programming approach integrated with an external heavy-duty refueling station analysis model is employed to address the optimal design of a new hydrogen supply chain. Through multi-objective optimization this study aimed to minimize the overall daily costs and emissions of the supply chain. By applying the model to a case study in Sicily different scenarios with varying supply chain configurations and wind curtailment factors were explored. The findings revealed that increasing the wind curtailment factor from 1% to 2% led to reductions of 12% and 15% in the total daily emission costs and network costs respectively. Additionally centralized biomass-based plants dominated hydrogen production accounting for 96% and 94% of the total production under 1% and 2% wind curtailment factors respectively. Furthermore transporting gaseous hydrogen via tube trailers proved more cost effective than using tanker trucks for liquid hydrogen when compressed gaseous hydrogen is required at the dispenser of forecourt refueling stations. Finally the breakdown of the levelized cost for the hydrogen refuelling station strongly depends on the form of hydrogen received at the gate namely liquid or gaseous. Specifically for the former the dispenser accounts for 60% of the total cost whereas for the latter the compressor is responsible for 58% of the total cost. This study highlights the importance of preliminary and quantitative analyses of new hydrogen supply chains through model-based optimization.
3D CFD Simulation of a Gaseous Fuel Injection in a Hydrogen-fueled Internal Combustion Engine
Oct 2021
Publication
Nowadays one of the hottest topic in the automotive engineering community is the reduction of fossil fuels. Hydrogen is an alternative energy source that is already providing clean renewable and efficient power being used in fuel cells. Despite being developed since a few decades fuel cells are affected by several hurdles the most impacting one being their cost per unit power. While waiting for their cost reduction and mass-market penetration hydrogen-fueled internal combustion engines (H2ICEs) can be a rapidly applicable solution to reduce pollution caused by the combustion of fossil fuels. Such engines benefit from the advanced technology of modern internal combustion engines (ICEs) and the advantages related to hydrogen combustion although some modifications are needed for conventional liquid-fueled engines to run on hydrogen. The gaseous injection of hydrogen directly into the combustion chamber is a challenge both for the designers and for the injection system suppliers. To reduce uncertainties time and development cost computational fluid dynamics (CFD) tools appear extremely useful since they can accurately predict mixture formation and combustion before the expensive production/testing phase. The high-pressure gaseous injection which takes place in Direct-Injected H2ICEs promotes a super-sonic flow with very high gradients in the zone between the bulk of the injected hydrogen and the flow already inside the combustion chamber. To develop a methodology for an accurate simulation of these phenomena the SoPHy Engine of the Engine Combustion Network group (ECN) is used and presented. This engine is fed through a single nozzle H2-injector; planar laser-induced fluorescence (PLIF) data are available for comparison with the CFD outcomes.
Thermal Design and Heat Transfer Optimisation of a Liquid Organic Hydrogen Carrier Batch Reactor for Hydrogen Storage
Aug 2023
Publication
Liquid organic hydrogen carriers (LOHCs) are considered a promising hydrogen storage technology. Heat must be exchanged with an external medium such as a heat transfer fluid for the required chemical reactions to occur. Batch reactors are simple but useful solutions for small-scale storage applications which can be modelled with a lumped parameter approach adequately reproducing their dynamic performance. For such reactors power is consumed to circulate the external heat transfer fluid and stir the organic liquid inside the reactor and heat transfer performance and power consumption are two key parameters in reactor optimisation. Therefore with reference to the hydrogen release phase this paper describes a procedure to optimise the reactor thermal design based on a lumped-parameter model in terms of heat transfer performance and minimum power consumption. Two batch reactors are analysed: a conventional jacketed reactor with agitation nozzles and a half-pipe coil reactor. Heat transfer performance is evaluated by introducing a newly defined dimensionless parameter the Heat Transfer Ratio (HTR) whose value directly correlates to the heat rate required by the carrier's dehydrogenation reaction. The resulting model is a valid tool for adequately reproducing the hydrogen storage behaviour within dynamic models of complex and detailed energy systems.
Suitability and Energy Sustainability of Atmospheric Water Generation Technology for Green Hydrogen Production
Sep 2023
Publication
This research investigated the suitability of air-to-water generator (AWG) technology to address one of the main concerns in green hydrogen production namely water supply. This study specifically addresses water quality and energy sustainability issues which are crucial research questions when AWG technology is intended for electrolysis. To this scope a reasoned summary of the main findings related to atmospheric water quality has been provided. Moreover several experimental chemical analyses specifically focused on meeting electrolysis process requirements on water produced using a real integrated AWG system equipped with certified materials for food contact were discussed. To assess the energy sustainability of AWGs in green hydrogen production a case study was presented regarding an electrolyzer plant intended to serve as energy storage for a 2 MW photovoltaic field on Iriomote Island. The integrated AWG used for the water quality analyses was studied in order to determine its performance in the specific island climate conditions. The production exceeded the needs of the electrolyzer; thus the overproduction was considered for the panels cleaning due to the high purity of the water. Due to such an operation the efficiency recovery was more than enough to cover the AWG energy consumption. This paper on the basis of the quantity results provides the first answers to the said research questions concerning water quality and energy consumption establishing the potential of AWG as a viable solution for addressing water scarcity and enhancing the sustainability of electrolysis processes in green hydrogen production.
Experimental Study of Cycle-by-cycle Variations in a Spark Ignition Internal Combustion Engine Fueled with Hydrogen
Feb 2024
Publication
High fluctuations in the combustion process from one cycle to another referred to as cycle-by-cycle variations can have adverse effects on internal combustion engine performances particularly in spark ignition (SI) engines. These effects encompass incomplete combustion the potential for misfires and adverse impacts on fuel economy. Furthermore the cycle-by-cycle variations can also affect a vehicle’s drivability and overall comfort especially when operating under lean-burn conditions. Although many cycle-by-cycle analyses have been investigated extensively in the past there is limited in-depth knowledge available regarding the causes of cycle-by-cycle (CbC) variations in hydrogen lean-burn SI engines. Trying to contribute to this topic the current study presents a comprehensive analysis of the CbC variations based on the cylinder pressure data. The study was carried out employing a hydrogen single-cylinder research SI engine. The experiments were performed by varying more than fifty operating conditions including the variations in lambda spark advance boost pressure and exhaust gas recirculation however the load and speed were kept constant throughout the experimental campaign. The results indicate that pressure exhibits significant variations during the combustion process and minor variations during non-combustion processes. In the period from the inlet valve close till the start of combustion pressure exhibits the least variations. The coefficient of variation of pressure (COVP) curve depicts three important points in H2-ICE as well: global minima global maxima and second local minima. The magnitude of the COVP curve changes across all the operating conditions however the shape of the COVP curve remains unchanged across all the operating conditions indicating its independence from the operating condition in an H2-ICE. This study presents an alternative approach for a quick combustion analysis of hydrogen engines. Without the need for more complex methodologies like heat release rate analysis the presented cylinder pressure cycle-by-cycle analysis enables a quick and precise identification of primary combustion features (start of combustion center of combustion end of combustion and operation condition stability). Additionally the engine control unit could implement these procedures to automatically adjust cycle-by-cycle variations therefore increasing engine efficiency.
Techno-economic Analysis of Territorial Case Studies for the Integration of Biorefineries and Green Hydrogen
Nov 2024
Publication
To achieve sustainable development the transition from a fossil-based economy to a circular economy is essential. The use of renewable energy sources to make the overall carbon foot print more favorable is an important pre-requisite. In this context it is crucial to valorize all renewable resources through an optimized local integration. One opportunity arises through the synergy between bioresources and green hydrogen. Through techno-economic assessments this work analyzes four local case studies that integrate bio-based processes with green hydrogen produced via electrolysis using renewable energy sources. An analysis of the use of webGIS tools (i.e. Atlas of Biorefineries of IEA Bioenergy) to identify existing biorefineries that require hydrogen in relation to territories with a potential availability of green hydrogen has never been conducted before. This paper provides an evaluation of the production costs of the target products as a function of the local green hydrogen supply costs. The results revealed that the impact of green hydrogen costs could vary widely ranging from 1% to 95% of the total production costs depending on the bio-based target product evaluated. Additionally hydrogen demand in the target area could require an installed variable renewable energy capacity of 20 MW and 500 MW. On the whole the local integration of biorefineries and green hydrogen could represent an optimal opportunity to make hydrogenated bio-based products 100% renewable.
Analysis and Comparison of Hydrogen Generators Safety Measures According to International Regulations, Codes and Standards (RCS)
Sep 2023
Publication
Climate change has prompted the international community to invest heavily in renewable energy sources in order to gradually replace fossil fuels. Whilst energy systems will be increasingly based on non-programmable renewable sources hydrogen is the main player when it comes to the role of energy reserve. This change has triggered a fast development of hydrogen production technologies with increasing use and installation of hydrogen generators (electrolyzers) in both the civil and industrial sector. The implementation of such investments requires the need for accurate design and verification of hydrogen systems with particular attention on fire safety. Due to its chemical-physical characteristics hydrogen is highly flammable and is often stored at very high-pressure levels. ISO 22734 and NFPA 2 are the main international standards which are currently available for the design of hydrogen generators and systems both of which include fire safety requirements. This paper analyses the main existing Regulations Codes and Standards (RCS) for hydrogen generators with the purpose of evaluating and comparing fire safety measures with focus on both active protection (detection systems extinguishing systems) and passive protection (safety distances separation walls). The scope of the paper is to identify safety measures which can be considered generally applicable and provide a reference for further fire safety regulations. The analysis carried out identifies potential gaps in RCS and suggests areas for potential future research.
Power-to-gas and Power-to-liquid Systems in Emerging Hydrogen Valleys: Techno-economic Assessment of Alternative Fuels
Feb 2025
Publication
This study presents a techno-economic assessment of power-to-gas and power-to-liquid pathways within the Hydrogen Valley concept to support the decarbonization of local energy systems. Using the EnergyPLAN software both business-as-usual and Hydrogen Valley scenarios were analyzed by varying renewable energy electrolyzer capacity and hydrogen storage. The levelized costs of green hydrogen electrofuels and synthetic natural gas were estimated for both scenarios. A sensitivity analysis was conducted to assess the impact of cost parameters on the levelized costs of hydrogen and alternative fuel production. The findings indicate that the Hydrogen Valley scenario results in a 5.9% increase in total annual costs but achieves a 29.5% reduction in CO2 emissions compared to the business-as-usual scenario. Additionally utilizing excess energy for power-to-gas and power-to-liquid conversion in the Hydrogen Valley scenario lowers the levelized cost of electrofuels from 0.28 €·kWh−1 to 0.21 €·kWh−1 . Similarly the levelized cost of synthetic natural gas decreases from 0.33 €·kWh−1 to 0.25 €·kWh−1 when transitioning from the businessas-usual scenario to the Hydrogen Valley scenario. The results highlight that Hydrogen Valleys enable low-emission energy systems with cost-effective alternative fuels underscoring the tradeoffs between deep decarbonization and cost optimization in the transition to clean energy systems.
Simulation of DDT in Obstructed Channels: Wavy Channels vs. Fence-type Obstacles
Sep 2023
Publication
The capabilities of an OpenFOAM solver to reproduce the transition of stoichiometric H2-air mixtures to detonation in obstructed 2-D channels were tested. The process is challenging numerically as it involves the ignition of a flame kernel its subsequent propagation and acceleration interaction with obstacles formation of shock waves ahead and detonation onset (DO). Two different obstacle configurations were considered in 10-mm high × 1-m long channels: (i) wavy walls (WW) that mimic the behavior of fencetype obstacles but prevent abrupt area changes. In this case flame acceleration (FA) is strongly affected by shock-flame interactions and DO often results from the compression of the gas present between the accelerating flame front and a converging section of the channel. (ii) Fence-type (FT) obstacles. In this case FA is driven by the increase in flame surface area as a result of the interaction of the flame front with the unburned gas flow field ahead particularly downstream of obstacles; shock-flame interactions play a role at the later stages of FA and DO takes place upon reflection of precursor shocks from obstacles. The effect of initial pressure p0 = 25 50 and 100 kPa at constant blockage ratio (BR = 0.6) was investigated and compared for both configurations. Results show that for the same initial pressure (p0 = 50 kPa) the obstacle configurations could lead to different final propagation regimes: a quasi-detonation for WW and a choked-flame for FT due to the increased losses for the latter. At p0 = 25 kPa however while both configurations result in choked flames WW seem to exhibit larger velocity deficits than FT due to longer flame-precursor shock distances during quasi-steady propagation and to the increased presence of unburnt mixture downstream of the tip of the flame that homogeneously explodes providing additional support to the propagation of the flame.
Artificial Neural Networks as a Tool for High-Accuracy Prediction of In-Cylinder Pressure and Equivalent Flame Radius in Hydrogen-Fueled Internal Combustion Engines
Jan 2025
Publication
The automotive industry is under increasing pressure to develop cleaner and more efficient technologies in response to stringent emission regulations. Hydrogenpowered internal combustion engines represent a promising alternative offering the potential to reduce carbon-based emissions while improving efficiency. However the accurate estimation of in-cylinder pressure is crucial for optimizing the performance and emissions of these engines. While traditional simulation tools such as GT-POWER are widely utilized for these purposes recent advancements in artificial intelligence provide new opportunities for achieving faster and more accurate predictions. This study presents a comparative evaluation of the predictive capabilities of GT-POWER and an artificial neural network model in estimating in-cylinder pressure with a particular focus on improvements in computational efficiency. Additionally the artificial neural network is employed to predict the equivalent flame radius thereby obviating the need for repeated tests using dedicated high-speed cameras in optical access research engines due to the resource-intensive nature of data acquisition and post-processing. Experiments were conducted on a single-cylinder research engine operating at low-speed and low-load conditions across three distinct relative air–fuel ratio values with a range of ignition timing settings applied for each air excess coefficient. The findings demonstrate that the artificial neural network model surpasses GT-POWER in predicting in-cylinder pressure with higher accuracy achieving an RMSE consistently below 0.44% across various conditions. In comparison GT-POWER exhibits an RMSE ranging from 0.92% to 1.57%. Additionally the neural network effectively estimates the equivalent flame radius maintaining an RMSE of less than 3% ranging from 2.21% to 2.90%. This underscores the potential of artificial neural network-based approaches to not only significantly reduce computational time but also enhance predictive precision. Furthermore this methodology could subsequently be applied to conventional road engines exhibiting characteristics and performance similar to those of a specific optical engine used as the basis for the machine learning analysis offering a practical advantage in real-time diagnostics.
A Comprehensive Review on Liquid Hydrogen Transfer Operations and Safety Considerations for Mobile Applications
Dec 2024
Publication
The adoption of liquid hydrogen (LH2) as an energy carrier presents significant opportunities for distributing large quantities of hydrogen efficiently. However ensuring safety of LH2 transfer operations requires the evo lution of suitable technologies and regulatory framework. This study offers an extensive overview of technical considerations and safety aspects pertaining to liquid hydrogen installations and mobile applications. A signif icant lack of regulations specifically tailored for LH2 transfer operations is highlighted. Additionally experi mental findings and outcomes of the modelling activities carried out in previous research are presented shedding light on the combustion and ignition behaviour of liquid hydrogen during accident scenarios. The identification of research gaps and ongoing research projects underscores the importance of continued investigation and development of this critical area.
Clean Hydrogen and Ammonia Synthesis in Paraguay from the Itaipu 14 GW Hydroelectric Plant
Nov 2019
Publication
This paper aims at investigating clean hydrogen production from the large size (14 GW) hydroelectric power plant of Itaipu located on the border between Paraguay and Brazil the two countries that own and manage the plant. The hydrogen produced by a water electrolysis process is converted into ammonia through the well-known Haber-Bosch process. Hydraulic energy is employed to produce H2 and N2 respectively from a large-scale electrolysis system and an air separation unit. An economic feasibility analysis is performed considering the low electrical energy price in this specific scenario and that Paraguay has strong excess of renewable electrical energy but presents a low penetration of electricity. The proposal is an alternative to increase the use of electricity in the country. Different plant sizes were investigated and for each of them ammonia production costs were determined and considered as a term of comparison with traditional ammonia synthesis plants where H2 is produced from methane steam reforming and then purified. The study was performed employing a software developed by the authors’ research group at the University of Genoa. Finally an energetic environmental and economic comparison with the standard production method from methane is presented.
Evaluation of CNG Engine Conversion to Hydrogen Fuel for Stationary and Transient Operations
Dec 2024
Publication
This study investigates the use of hydrogen (H2 ) as a substitute for compressed natural gas (CNG) in a heavyduty (HD) six-cylinder engine focusing on both port fuel injection (PFI) and direct injection (DI) systems. Numerical modeling in a 0D/1D environment was employed simulating engine operation under stationary conditions and during the worldwide harmonized transient cycle (WHTC) and worldwide harmonized vehicle cycle (WHVC) homologation cycles. Results indicated a reduction in torque (7% for direct injection and 21.5% for port fuel injection) and power (32% for direct injection and 35.5% for port fuel injection) when switching from CNG to H2 . Efficiency slightly decreased primarily due to knocking at high engine loads and speeds during H2 operation. The reduced torque and power were mainly attributed to the turbocharger being undersized for H2 given its low density and the lean mixture combustion strategy used. Upgrading the turbocharger or implementing a two-stage compressor could restore or even improve torque and power levels compared to CNG. Heat transfer losses in the H2 engine were lower than with CNG due to the lower incylinder temperature resulting from the lean mixture strategy which also contributed to a significant reduction in nitrogen oxides (NOx ) emissions approximately 2.5 times lower than those with CNG. Despite a notable exhaust energy loss during H2 operation caused by delayed combustion due to knocking the lower NOx emissions and absence of carbon emissions are crucial for reducing pollution. During vehicle cycles selecting an optimal gear-shift strategy is critical to mitigating the performance gap resulting from reduced torque and power with H2 fueling.
Experimental Characterization of Solid Oxide Fuel Cell Hydrogen Fueled in a Residential Small Villa
Jan 2025
Publication
The use of highly efficient cogeneration systems fueled by pure hydrogen such as Solid Oxide Fuel Cells (SOFCs) in the residential sector is one of the new frontiers for achieving the net zero greenhouse gas emissions tran sitions. The lack of experimental studies in this area prompted the authors to propose the present paper. It refers to hydrogen-fueled SOFC 1 kW-sized integrated into the plant system of a single-family villa configurated as a nearly Zero Energy Building. The multiple objectives are: show the technical feasibility of this technology in building; analyse the data of a continuous monitoring campaign in wintertime; highlight the real performance compared to the manufacturer’s declaration. The results demonstrate that in particular conditions of photo voltaic production it is possible to meet the home electric loads and have a surplus of energy to store or send to the national power grid. The calculated electrical efficiency is equal to 0.47 ÷ 0.48 while the maximum overall efficiency is 0.93.
Market Dynamics and Power Risks in Green Technology Materials: Platinum under the EU 2030 Hydrogen Target
Jan 2025
Publication
The central role of hydrogen in the EU’s decarbonization strategy has increased the importance of critical raw materials. To address this the EU has taken legislative steps including the 2023 Critical Raw Materials Act (CRMA) to ensure a stable supply. Using a leader–follower Stackelberg game framework this study analyzes CRM market dynamics integrating CRMA compliance through rules on sourcing and stockpiling value chain resilience via the inclusion of supply diversification strategies and geopolitical influences by modeling exporter behaviors and trade dependencies. Results highlight the potential for strategic behavior by major exporters stressing the benefits of diversifying export sources and maintaining strategic stockpiles to stabilize supply. The findings provide insights into the EU’s efforts to secure CRM supplies key to achieving decarbonization goals and fostering a sustainable energy transition. Future research should explore alternative cost-reduction strategies mitigate exporter market power and evaluate the implications for pricing mechanisms market outcomes and consumer welfare
Preliminary Analysis of Refilling Cold-adsorbed Hydrogen Tanks
Sep 2023
Publication
The effective storage of hydrogen is a critical challenge that needs to be overcome for it to become a widely used and clean energy source. Various methods exist for storing hydrogen including compression at high pressures liquefaction through extreme cooling (i.e. -253 °C) and storage with chemical compounds. Each method has its own advantages and disadvantages. MAST3RBoost (Maturing the Production Standards of Ultraporous Structures for High Density Hydrogen Storage Bank Operating on Swinging Temperatures and Low Compression) is a European funded Project aiming to establish a reliable benchmark for cold-adsorbed H2 storage (CAH2) at low compression levels (100 bar or below). This is achieved through the development of advanced ultraporous materials suitable for mobility applications such as hydrogen-powered vehicles used in road railway air and water transportation. The MAST3RBoost Project utilizes cutting-edge materials including Activated Carbons (ACs) and high-density MOFs (Metalorganic Frameworks) which are enhanced by Machine Learning techniques. By harnessing these materials the project seeks to create a groundbreaking path towards meeting industry goals. The project aims to develop the world's first adsorption-based demonstrator at a significant kg-scale. To support the design of the storage tank the project employs Computational Fluid Dynamics (CFD) software which allows for numerical investigations. In this paper a preliminary analysis of the tank refilling process is presented with a focus on the impact of the effect of the tank and hydrogen temperatures on quantity of hydrogen adsorbed.
Estimating Greenhouse Gas Emissions from Hydrogen-Blended Natural Gas Networks
Dec 2024
Publication
Methane is a significant contributor to anthropogenic greenhouse gas emissions. Blending hydrogen with natural gas in existing networks presents a promising strategy to reduce these emissions and support the transition to a carbon-neutral energy system. However hydrogen’s potential for atmospheric release raises safety and environmental concerns necessitating an assessment of its impact on methane emissions and leakage behavior. This study introduces a methodology for estimating how fugitive emissions change when a natural gas network is shifted to a 10% hydrogen blend by combining analytical flowrate models with data from sampled leaks across a natural gas network. The methodology involves developing conversion factors based on existing methane emission rates to predict corresponding hydrogen emissions across different sections of the network including mainlines service lines and facilities. Our findings reveal that while the overall volumetric emission rates increase by 5.67% on the mainlines and 3.04% on the service lines primarily due to hydrogen’s lower density methane emissions decrease by 5.95% on the mainlines and 8.28% on the service lines. However when considering the impact of a 10% hydrogen blend on the Global Warming Potential the net reduction in greenhouse gas emissions is 5.37% for the mainlines and 7.72% for the service lines. This work bridges the gap between research on hydrogen leakage and network readiness which traditionally focuses on safety and environmental sustainability studies on methane emission.
Hydrogen Gas Compression for Efficient Storage: Balancing Energy and Increasing Density
May 2024
Publication
This article analyzes the processes of compressing hydrogen in the gaseous state an aspect considered important due to its contribution to the greater diffusion of hydrogen in both the civil and industrial sectors. This article begins by providing a concise overview and comparison of diverse hydrogen-storage methodologies laying the groundwork with an in-depth analysis of hydrogen’s thermophysical properties. It scrutinizes plausible configurations for hydrogen compression aiming to strike a delicate balance between energy consumption derived from the fuel itself and the requisite number of compression stages. Notably to render hydrogen storage competitive in terms of volume pressures of at least 350 bar are deemed essential albeit at an energy cost amounting to approximately 10% of the fuel’s calorific value. Multi-stage compression emerges as a crucial strategy not solely for energy efficiency but also to curtail temperature rises with an upper limit set at 200 ◦C. This nuanced approach is underlined by the exploration of compression levels commonly cited in the literature particularly 350 bar and 700 bar. The study advocates for a three-stage compression system as a pragmatic compromise capable of achieving high-pressure solutions while keeping compression work below 10 MJ/kg a threshold indicative of sustainable energy utilization.
China and Italy’s Energy Development Trajectories: Current Landscapes and Future Cooperation Potential
Feb 2024
Publication
In order to achieve the ambitious goal of “carbon neutrality” countries around the world are striving to develop clean energy. Against this background this paper takes China and Italy as representatives of developing and developed countries to summarize the energy structure composition and development overview of the two countries. The paper analyzes the serious challenges facing the future energy development of both countries and investigates the possibilities of energy cooperation between the two countries taking into account their respective advantages in energy development. By comparing the policies issued by the two governments to encourage clean energy development this paper analyzes the severe challenges faced by the two countries’ energy development in the future and combines their respective energy development advantages to look forward to the possibility of energy cooperation between the two countries in the future. This lays the foundation for China and Italy to build an “Energy Road” after the “Silk Road”.
Energy Transition Technology Comes With New Process Safety Challenges and Risks
Jul 2023
Publication
This paper intends to give an impression of new technologies and processes that are in development for application to achieve decarbonization and about which less or no experience on associated hazards exists in the process industry. More or less an exception is hydrogen technology because its hazards are relatively known and there is industry experience in handling it safely but problems will arise when it is produced stored and distributed on a large scale. So when its use spreads to communities and it becomes as common as natural gas now measures to control the risks will be needed. And even with hydrogen surprise findings have been shown lately e.g. its BLEVE behavior when in a liquified form stored in a vessel heated externally. Substitutes for hydrogen are not without hazard concern either. The paper will further consider the hazards of energy storage in batteries and the problems to get those hazards under control. Relatively much attention will be paid to the electrification of the process industry. Many new processes are being researched which given green energy will be beneficial to reduce greenhouse gases and enhance sustainability but of which hazards are rather unknown. Therefore as last chapter the developments with respect to the concept of hazard identification and scenario definition will be considered in quite detail. Improvements in that respect are also being possible due to the digitization of the industry and the availability of data and considering the entire life cycle all facilitated by the data model standard ISO 15926 with the scope of integration of life-cycle data for process plants including oil and gas production facilities. Conclusion is that the new technologies and processes entail new process and personal hazards and that much effort is going into renewal but safety analyses are scarce. Right in a period of process renewal attention should be focused on possibilities to implement inherently safer design.
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