Italy
An Exploration of Safety Measures in Hydrogen Refueling Stations: Delving into Hydrogen Equipment and Technical Performance
Feb 2024
Publication
The present paper offers a thorough examination of the safety measures enforced at hydrogen filling stations emphasizing their crucial significance in the wider endeavor to advocate for hydrogen as a sustainable and reliable substitute for conventional fuels. The analysis reveals a wide range of crucial safety aspects in hydrogen refueling stations including regulated hydrogen dispensing leak detection accurate hydrogen flow measurement emergency shutdown systems fire-suppression mechanisms hydrogen distribution and pressure management and appropriate hydrogen storage and cooling for secure refueling operations. The paper therefore explores several aspects including the sophisticated architecture of hydrogen dispensers reliable leak-detection systems emergency shut-off mechanisms and the implementation of fire-suppression tactics. Furthermore it emphasizes that the safety and effectiveness of hydrogen filling stations are closely connected to the accuracy in the creation and upkeep of hydrogen dispensers. It highlights the need for materials and systems that can endure severe circumstances of elevated pressure and temperature while maintaining safety. The use of sophisticated leak-detection technology is crucial for rapidly detecting and reducing possible threats therefore improving the overall safety of these facilities. Moreover the research elucidates the complexities of emergency shut-off systems and fire-suppression tactics. These components are crucial not just for promptly managing hazards but also for maintaining the station’s structural soundness in unanticipated circumstances. In addition the study provides observations about recent technical progress in the industry. These advances effectively tackle current safety obstacles and provide the foundation for future breakthroughs in hydrogen fueling infrastructure. The integration of cutting-edge technology and materials together with the development of upgraded safety measures suggests a positive trajectory towards improved efficiency dependability and safety in hydrogen refueling stations.
Thermodynamic Modelling, Testing and Sensitive Analysis of a Directly Pressurized Hydrogen Refuelling Process with a Compressor
Mar 2024
Publication
This paper presents the development of a thermodynamic model for the hydrogen refuelling station (HRS) to simulate the process of refuelling which involves the transfer of hydrogen gas from a high-pressure storage tank to the onboard tank of a fuel cell electric vehicle (FCEV). This model encompasses the fundamental elements of an HRS which consists of a storage tank compressor piping system heat exchanger and an on-board vehicle tank. The model is implemented and validated using experimental data from SAE J2601. Various simulations are conducted to assess the impact of the Joule-Thomson effect and compression on the temperature of hydrogen flow specifically focusing on an average pressure rate of 18 MPa/min. Furthermore a comprehensive analysis is conducted to examine the impact of pressure variations in the storage tank (10–90 MPa) and the initial pressure within the vehicle tank (5–35 MPa) as well as variations in ambient temperature (0–40 °C). The study revealed that the energy consumption in the cooling system surpasses the average power consumption in the more advantageous scenario of 60 MPa by a range of 36% to over 220% when the pressure in the storage system drops below 30 MPa. Furthermore it was noted that the impact of ambient temperature is comparatively less significant when compared to the initial pressure of the vehicle's tank. The impact of an ambient temperature change of 10 °C on the final temperature of a hydrogen vehicle is found to be approximately 2 °C. Similarly a variation in the initial vehicle pressure of 10 MPa results in a modification of the final hydrogen vehicle temperature by approximately 8.5 °C.
Net-zero Energy Management through Multi-criteria Optimizations of a Hybrid Solar-Hydrogen Energy Production System for an Outdoor Laboratory in Toronto
Apr 2024
Publication
Hydrogen production and storage in hybrid systems is a promising solution for sustainable energy transition decoupling the energy generation from its end use and boosting the deployment of renewable energy. Nonetheless the optimal and cost-effective design of hybrid hydrogen-based systems is crucial to tackle existing limitations in diffusion of these systems. The present study explores net-zero energy management via a multi-objective optimization algorithm for an outdoor test facility equipped with a hydrogen-based hybrid energy production system. Aimed at enabling efficient integration of hydrogen fuel cell system the proposed solution attempts to maximize the renewable factor (RF) and carbon mitigation in the hybrid system as well as to minimize the grid dependency and the life cycle cost (LCC) of the system. In this context the techno-enviroeconomic optimization of the hybrid system is conducted by employing a statistical approach to identify optimal design variables and conflictive objective functions. To examine interactions in components of the hybrid system a series of dynamic simulations are carried out by developing a TRNSYS code coupled with the OpenStudio/EnergyPlus plugin. The obtained results indicate a striking disparity in the monthly RF values as well as the hydrogen production rate and therefore in the level of grid dependency. It is shown that the difference in LCC between optimization scenarios suggested by design of experiments could reach $15780 corresponding to 57% of the mean initial cost. The LCOE value yielded for optimum scenarios varies between 0.389 and 0.537 $/kWh. The scenario with net-zero target demonstrates the lowest LCOE value and the highest carbon mitigation i.e. 828 kg CO2/yr with respect to the grid supply case. However the LCC in this scenario exceeds $57370 which is the highest among all optimum scenarios. Furthermore it was revealed that the lowest RF in optimal scenarios is equal to 66.2% and belongs to the most economical solution.
A Complete Assessment of the Emission Performance of an SI Engine Fueled with Methanol, Methane and Hydrogen
Feb 2024
Publication
This study explores the potentiality of low/zero carbon fuels such as methanol methane and hydrogen for motor applications to pursue the goal of energy security and environmental sustainability. An experimental investigation was performed on a spark ignition engine equipped with both a port fuel and a direct injection system. Liquid fuels were injected into the intake manifold to benefit from a homogeneous charge formation. Gaseous fuels were injected in direct mode to enhance the efficiency and prevent abnormal combustion. Tests were realized at a fixed indicated mean effective pressure and at three different engine speeds. The experimental results highlighted the reduction of CO and CO2 emissions for the alternative fuels to an extent depending on their properties. Methanol exhibited high THC and low NOx emissions compared to gasoline. Methane and even more so hydrogen allowed for a reduction in THC emissions. With regard to the impact of gaseous fuels on the NOx emissions this was strongly related to the operating conditions. A surprising result concerns the particle emissions that were affected not only by the fuel characteristics and the engine test point but also by the lubricating oil. The oil contribution was particularly evident for hydrogen fuel which showed high particle emissions although they did not contain carbon atoms.
Exploiting the Ocean Thermal Energy Conversion (OTEC) Technology for Green Hydrogen Production and Storage: Exergo-economic Analysis
Nov 2024
Publication
This study presents and analyses three plant configurations of the Ocean Thermal Energy Conversion (OTEC) technology. All the solutions are based on using the OTEC system to obtain hydrogen through an electrolyzer. The hydrogen is then compressed and stored. In the first and second layouts a Rankine cycle with ammonia and a mixture of water and ethanol is utilised respectively; in the third layout a Kalina cycle is considered. In each configuration the OTEC cycle is coupled with a polymer electrolyte membrane (PEM) electrolyzer and the compression and storage system. The water entering the electrolyzer is pre-heated to 80 ◦C by a solar collector. Energy exergy and exergo-economic studies were conducted to evaluate the cost of producing compressing and storing hydrogen. A parametric analysis examining the main design constraints was performed based on the temperature range of the condenser the mass flow ratio of hot and cold resource flows and the mass fraction. The maximum value of the overall exergy efficiency calculated is equal to 93.5% for the Kalina cycle and 0.524 €/kWh is the minimum cost of hydrogen production achieved. The results were compared with typical data from other hydrogen production systems.
Towards the Design of a Hydrogen-powered Ferry for Cleaner Passenger Transport
Aug 2024
Publication
The maritime transportation sector is a large and growing contributor of greenhouse gas and other emissions. Therefore stringent measures have been taken by the International Maritime Organization to mitigate the environmental impact of the international shipping. These lead to the adoption of new technical solutions involving clean fuels such as hydrogen and high efficiency propulsion technologies that is fuel cells. In this framework this paper proposes a methodological approach aimed at supporting the retrofit design process of a car-passenger ferry operating in the Greece’s western maritime zone whose conventional powertrain is replaced with a fuel cell hybrid system. To this aim first the energy/power requirements and the expected hydrogen consumption of the vessel are determined basing on a typical operational profile retrieved from data provided by the shipping company. Three hybrid powertrain configurations are then proposed where fuel cell and batteries are balanced out according to different design criteria. Hence a new vessel layout is defined for each of the considered options by taking into account on-board weight and space constraints to allocate the components of the new hydrogen-based propulsion systems. Finally the developed vessel configurations are simulated in a virtual towing tank environment in order to assess their hydrodynamic response and compare them with the original one thus providing crucial insights for the design process of new hydrogen-fueled vessel solutions. Findings from this study reveal that the hydrogen-based configurations of the vessel are all characterized by a slight reduction of the payload mainly due to the space required to allocate the hydrogen storage system; instead the hydrodynamic behavior of the H2 powered vessels is found to be similar to the one of the original Diesel configuration; also from a hydrodynamic point of view the results show that mid load operating conditions get relevance for the design process of the hybrid vessels.
Hazard Footprint of Alternative Fuel Storage Concepts for Hydrogen-powered Urban Buses
Nov 2023
Publication
Hydrogen mobility is a powerful strategy to fight climate change promoting the decarbonization of the transportation sector. However the higher flammability of hydrogen in comparison with traditional fuels raises issues concerning the safety of hydrogen-powered vehicles in particular when urban mobility in crowded areas is concerned. In the present study a comparative analysis of alternative hydrogen storage concepts for buses is carried out. A specific inherent safety assessment methodology providing a hazard footprint of alternative hydrogen storage technologies was developed. The approach provides a set of ex-ante safety performance indicators and integrates a sensitivity analysis performed by a Monte Carlo method. Integral models for consequence analysis and a set of baseline frequencies are used to provide a preliminary identification of the worstcase credible fire and explosion scenarios and to rank the inherent safety of alternative concepts. Cryocompressed storage in the supercritical phase resulted as the more hazardous storage concept while cryogenic storage in the liquid phase at ambient pressure scored the highest safety performance. The results obtained support risk-informed decision-making in the shift towards the promotion of sustainable mobility in urban areas.
Reversible Solid Oxide Cell Coupled to an Offshore Wind Turbine as a Poly-generation Energy System for Auxiliary Backup Generaiton and Hydrogen Production
Nov 2022
Publication
The coupling of a reversible Solid Oxide Cell (rSOC) with an offshore wind turbine is investigated to evaluate the mutual benefits in terms of local energy management. This integrated system has been simulated with a dynamic model under a control algorithm which manages the rSOC operation in relation to the wind resource implementing a local hydrogen storage with a double function: (i) assure power supply to the wind turbine auxiliary systems during power shortages (ii) valorize the heat produced to cover the desalinization system needs. With an export-based strategy which maximize the rSOC capacity factor up to 15 tons of hydrogen could be produced for other purposes. The results show the compatibility between the auxiliary systems supply of a 2.3 MW wind turbine and a 120/21 kWe rSOC system which can cover the auxiliaries demand during wind shortages or maintenance. The total volume required by such a system occupy less than the 2% if compared with the turbine tower volume. Additionally thermal availability exceeds the desalination needs representing a promising solution for small-scale onsite desalination in offshore environments.
0-D Dynamic Performance Simulation of Hydrogen-Fueled Turboshaft Engine
Oct 2024
Publication
In the last few decades the problem of pollution resulting from human activities has pushed research toward zero or net-zero carbon solutions for transportation. The main objective of this paper is to perform a preliminary performance assessment of the use of hydrogen in conventional turbine engines for aeronautical applications. A 0-D dynamic model of the Allison 250 C-18 turboshaft engine was designed and validated using conventional aviation fuel (kerosene Jet A-1). A dedicated experimental campaign covering the whole engine operating range was conducted to obtain the thermodynamic data for the main engine components: the compressor lateral ducts combustion chamber high- and low-pressure turbines and exhaust nozzle. A theoretical chemical combustion model based on the NASA-CEA database was used to account for the energy conversion process in the combustor and to obtain quantitative feedback from the model in terms of fuel consumption. Once the engine and the turbomachinery of the engine were characterized the work focused on designing a 0-D dynamic engine model based on the engine’s characteristics and the experimental data using the MATLAB/Simulink environment which is capable of replicating the real engine behavior. Then the 0-D dynamic model was validated by the acquired data and used to predict the engine’s performance with a different throttle profile (close to realistic request profiles during flight). Finally the 0-D dynamic engine model was used to predict the performance of the engine using hydrogen as the input of the theoretical combustion model. The outputs of simulations running conventional kerosene Jet A-1 and hydrogen using different throttle profiles were compared showing up to a 64% reduction in fuel mass flow rate and a 3% increase in thermal efficiency using hydrogen in flight-like conditions. The results confirm the potential of hydrogen as a suitable alternative fuel for small turbine engines and aircraft.
Towards Sustainable Hydrogen Production: An Integrated Approach for Sustainability, Complexity, and Systems Thinking in the Energy Sector
Mar 2024
Publication
The energy sector constitutes a dynamic and complex system indicating that its actions are influenced not just by its individual components but also by the emergent behavior resulting from interactions among them. Moreover there are crucial limitations of previous approaches for addressing the sustainability challenge of the energy sector. Changing transforming and integrating paradigms are the most relevant leverage points for transforming a given system. In other words nowadays the integration of new predominant paradigms in order to provide a unified framework could aim at this actual transformation looking for a sustainable future. This research aims to develop a new unified framework for the integration of the following three paradigms: (1) Sustainability (2) Complexity and (3) Systems Thinking which will be applied to achieving sustainable energy production (using hydrogen production as a case study). The novelty of this work relies on providing a holistic perspective through the integration of the aforementioned paradigms considering the multiple and complex interdependencies among the economy the environment and the economy. For this purpose an integrated seven-stage approach is introduced which explores from the starting point of the integration of paradigms to the application of this integration to sustainable energy production. After applying the Three-Paradigm approach for sustainable hydrogen production as a case study 216 feedback loops are identified due to the emerged complexity linked to the analyzed system. Additionally three system dynamics-based models are developed (by increasing the level of complexity) as part of the application of the Three-Paradigm approach. This research can be of interest to a broad professional audience (e.g. engineers policymakers) as looks into the sustainability of the energy sector from a holistic perspective considering a newly developed Three-Paradigm model considering complexity and using a Systems Thinking approach.
The Future Technological Potential of Hydrogen Fuel Cell Systems for Aviation and Preliminary Co-design of a Hybrid Regional Aircraft Powertrain Through a Mathematical Tool
Feb 2023
Publication
The growing demand for air travel in the commercial sector leads to an increase in global emissions whose mitigation entails transitioning from the current fossil-fuel based generation of aircrafts to a cleaner one within a short timeframe. The use of hydrogen and fuel cells has the potential to reach zero emissions in the aerospace sector provided that required innovation and research efforts are substantially accomplished. Development programs investments and new regulations are needed for this technology to be safe and economical. In this context it makes sense to develop a model-based preliminary design methodology for a hybrid regional aircraft assisted by a battery hybridized fuel cell powertrain. The technological assumptions underlying the study refer to both current and expected data for 2035. The major contribution of the proposed methodology is to provide a mathematical tool that considers the interactions between the choice of components in terms of installed power and energy management. This simultaneous study is done because of the availability of versatile control maps. The tool was then deployed to define current and future technological scenarios for fuel cell battery and hydrogen storage systems by quickly adapting control strategies to different sizing criteria and technical specifications. In this way it is possible to facilitate the estimation of the impact of different sizing criteria and technological features at the aircraft level on the onboard electrical system the management of in-flight power the propulsion methods the impact of the masses on consumption and operational characteristics in a typical flight mission. The proposed combination of advanced sizing and energy management strategies allowed meeting mass and volume constraints with state-of-the-art PEM fuel cell and Li-ion battery specifications. Such a solution corresponds to a high degree of hybridization between the fuel cell system and battery pack (i.e. 300 kW and 750 kWh) whereas projected 2035 specs were demonstrated to help reduce mass and volume by 23 % and 40 % respectively.
Enhancing Heavy Duty Vehicle Hydrogen Refuelling by Alternative Approach to SAE J2601/2 Protocol and Flow Dynamics
Dec 2024
Publication
This paper analyzes the hydrogen refueling process for heavy-duty vehicles according to the SAE J2601/2 protocol. Attention is paid to two key aspects of the protocol that affect the refueling process: treatment of the storage system from a thermodynamic and geometric point of view and the maximum deliverable flow rate of the station in the refueling process. The effect of the ratio of the inner diameter to the inner length of the total volume on the refueling process was then analyzed and it was shown how far the new approach results deviate from the results obtained by applying the SAE protocol. A total supply of 28 kg was simulated but with three different configurations: 14*2 kg tanks 7*4 kg tanks and 4*7 kg tanks. When analyzing the effect of varying the ratio of inner diameter to inner length it was noted that in the most conservative case there is an overestimation in terms of final temperature for the three configurations of about: 2.1 ◦C 1.4 ◦C and 1.1 ◦C respectively. This aspect has a significant impact on the refueling time which could be reduced by about 9.9% in the first case and about 7.1% and 5.4% in the other two. In addition refueling using the multi-tank approach was simulated for some case studies assimilated to heavy vehicles currently on the market in terms of the amount of hydrogen stored. These refuelings were carried out with stations capable of delivering a maximum flow rate of 120 g/s 180 g/s and 240 g/s. It is inferred that increasing the flow rate from 120 g/s to 180 g/s results in time savings for the three cases of: 35% 34% and 37%. On the other hand running up to 240 g/s results in time savings of: 54% 52% and 55%.
Functional Resonance Analysis for Emerging Risks in Hydrogen Handling: An Analysis of an Experimental Test
Oct 2024
Publication
Hydrogen is on the rise as a substitute for fossil fuel in the energy sector. While this substitution does not happen dramatically the steady increase in hydrogen related research might be a good indicator of such desire. As it stands there are issues regarding its safe handling and use; consequently the health and safety subsectors observe the situation conspicuously. As we yet to know the behavior of hydrogen in critical situations uncertainties make these tasks prone to emerging risks. Thus hydrogen safety falls under emerging risk studies. Conventional perspective on safety especially regarding the flammable material focuses on calculating the hypothetical risks of failures in system. Resilience Engineering has another perspective as it focuses on normal operations offering new perspectives to tackle emerging risks from a new angle. Born from the heart of Resilience Engineering the Functional Resonance Analysis Method (FRAM) captures sociotechnical systems’ essence in a tangible way. In this study FRAM has been used to model a series of experiments done on hydrogen management to analyze its jet fire. FRAM is used to test whether the method could be suitable to model a system in which emerging risks are present. It is the conclusion of this study that FRAM seems promising in raising risk awareness especially when available data is limited.
Liquid E-fuels for a Sustainable Future: A Comprehensive Review of Production, Regulation, and Technological Innovation
Sep 2025
Publication
The decarbonization of sectors such as aviation maritime transport and heavy-duty mobility—where direct electrification is not yet feasible—requires alternative fuels with high energy density and compatibility with existing infrastructure. This review investigates the potential of liquid synthetic fuels known as liquid electrofuels (or e-fuels) to replace fossil fuels in these hard-to-abate sectors. The objective is to provide a comprehensive integrative assessment of liquid e-fuel development by analyzing production pathways feedstock demands regulatory frameworks and industrial implementation trends. The study reviews three major production processes—Fischer–Tropsch synthesis methanol synthesis and the Haber–Bosch process—used to produce six key synthetic fuels: e-kerosene e-diesel e-methanol e-dimethyl ether e-gasoline and e-ammonia. The methodology includes a systematic review of literature life cycle assessments for water and energy demand and analysis of over 30 large-scale projects worldwide in terms of plant capacity (10–200 MW) production volume capital investment and technology readiness level. Results show that process efficiencies range from 59 % to 89 % with current production costs for synthetic kerosene and methanol varying between 1200–4200 €/ton depending on the pathway and technology maturity. The study finds that polymer electrolyte membrane electrolysis and industrial point-source carbon dioxide capture are the most prevalent technologies among operational plants. Regulatory complexity high capital expenditure and the lack of harmonized sustainability criteria remain key barriers to commercial scaling. This review advances the scientific literature by presenting a novel multi-dimensional framework that connects technical environmental and policy considerations offering a strategic roadmap for accelerating the global deployment of liquid synthetic fuels.
Exploring the Viability of Utilizing Treated Wastewater as a Sustainable Water Resource for Green Hydrogen Generation Using Solid Oxide Electrolysis Cells (SOECs)
Jul 2023
Publication
In response to the European Union’s initiative toward achieving carbon neutrality the utilization of water electrolysis for hydrogen production has emerged as a promising avenue for decarbonizing current energy systems. Among the various approaches Solid Oxide Electrolysis Cell (SOEC) presents an attractive solution especially due to its potential to utilize impure water sources. This study focuses on modeling a SOEC supplied with four distinct streams of treated municipal wastewaters using the Aspen Plus software. Through the simulation analysis it was determined that two of the wastewater streams could be effectively evaporated and treated within the cell without generating waste liquids containing excessive pollutant concentrations. Specifically by evaporating 27% of the first current and 10% of the second it was estimated that 26.2 kg/m3 and 9.7 kg/m3 of green hydrogen could be produced respectively. Considering the EU’s target for Italy is to have 5 GW of installed power capacity by 2030 and the mass flowrate of the analyzed wastewater streams this hydrogen production could meet anywhere from 0.4% to 20% of Italy’s projected electricity demand.
Techno-Economic Analysis of Clean Hydrogen Production Plants in Sicily: Comparison of Distributed and Centralized Production
Jul 2024
Publication
This paper presents an assessment of the levelized cost of clean hydrogen produced in Sicily a region in Southern Italy particularly rich in renewable energy and where nearly 50% of Italy’s refineries are located making a comparison between on-site production that is near the end users who will use the hydrogen and centralized production comparing the costs obtained by employing the two types of electrolyzers already commercially available. In the study for centralized production the scale factor method was applied on the costs of electrolyzers and the optimal transport modes were considered based on the distance and amount of hydrogen to be transported. The results obtained indicate higher prices for hydrogen produced locally (from about 7 €/kg to 10 €/kg) and lower prices (from 2.66 €/kg to 5.80 €/kg) for hydrogen produced in centralized plants due to economies of scale and higher conversion efficiencies. How-ever meeting the demand for clean hydrogen at minimal cost requires hydrogen distribution pipelines to transport it from centralized production sites to users which currently do not exist in Sicily as well as a significant amount of renewable energy ranging from 1.4 to 1.7 TWh per year to cover only 16% of refineries’ hydrogen needs.
Chemical Kinetic Analysis of High-Pressure Hydrogen Ignition and Combustion toward Green Aviation
Jan 2024
Publication
In the framework of the “Multidisciplinary Optimization and Regulations for Low-boom and Environmentally Sustainable Supersonic aviation” project pursued by a consortium of European government and academic institutions coordinated by Politecnico di Torino under the European Commission Horizon 2020 financial support the Italian Aerospace Research Centre is computationally investigating the high-pressure hydrogen/air kinetic combustion in the operative conditions typically encountered in supersonic aeronautic ramjet engines. This task is being carried out starting from the zero-dimensional and one-dimensional chemical kinetic assessment of the complex and strongly pressure-sensitive ignition behavior and flame propagation characteristics of hydrogen combustion through the validation against experimental shock tube and laminar flame speed measurements. The 0D results indicate that the kinetic mechanism by Politecnico di Milano and the scheme formulated by Kéromnès et al. provide the best matching with the experimental ignition delay time measurements carried out in high-pressure shock tube strongly argon-diluted reaction conditions. Otherwise the best behavior in terms of laminar flame propagation is achieved by the Mueller scheme while the other investigated kinetic mechanisms fail to predict the flame speeds at elevated pressures. This confirms the non-linear and intensive pressure-sensitive behavior of hydrogen combustion especially in the critical high-pressure and low-temperature region which is hard to be described by a single all-encompassing chemical model.
It Is Not the Same Green: A Comparative LCA Study of Green Hydrogen Supply Network Pathways
Jul 2024
Publication
Green hydrogen (H2 ) a promising clean energy source garnering increasing attention worldwide can be derived through various pathways resulting in differing levels of greenhouse gas emissions. Notably Green H2 production can utilize different methods such as integrating standard photovoltaic panels thermal photovoltaic or concentrated photovoltaic thermal collectors with electrolyzers. Furthermore it can be conditioned to different states or carriers including liquefied H2 compressed H2 ammonia and methanol and stored and transported using various methods. This paper employs the Life Cycle Assessment methodology to compare 18 different green hydrogen pathways and provide recommendations for greening the hydrogen supply chain. The findings indicate that the production pathway utilizing concentrated photovoltaic thermal panels for electricity generation and hydrogen compression in the conditioning and transportation stages exhibits the lowest environmental impact emitting only 2.67 kg of CO2 per kg of H2 .
The Economic Competitiveness of Hydrogen Fuel Cell-Powered Trucks: A Review of Total Cost of Ownership Estimates
May 2024
Publication
This paper investigates the economic competitiveness of hydrogen-powered trucks. It reviews the growing number of papers that provide an estimate of the total cost of ownership (TCO) of hydrogen-powered trucks relative to their diesel equivalents. It examines the methodology applied the variables considered the data used for estimation and the results obtained. All reviewed studies conclude that hydrogen-powered trucks are not currently cost-competitive while they might become competitive after 2030. The conclusion holds across truck types and sizes hydrogen pathways mission profiles and countries. However we find that there is still a huge area of uncertainty regarding the purchase price of hydrogen-powered trucks and the cost of hydrogen which hampers the reliability of the results obtained. Various areas of methodological improvements are suggested.
Computational Predictions of Hydrogen-assisted Fatigue Crack Growth
May 2024
Publication
A new model is presented to predict hydrogen-assisted fatigue. The model combines a phase field description of fracture and fatigue stress-assisted hydrogen diffusion and a toughness degradation formulation with cyclic and hydrogen contributions. Hydrogen-assisted fatigue crack growth predictions exhibit an excellent agreement with experiments over all the scenarios considered spanning multiple load ratios H2 pressures and loading frequencies. These are obtained without any calibration with hydrogen-assisted fatigue data taking as input only mechanical and hydrogen transport material properties the material’s fatigue characteristics (from a single test in air) and the sensitivity of fracture toughness to hydrogen content. Furthermore the model is used to determine: (i) what are suitable test loading frequencies to obtain conservative data and (ii) the underestimation made when not pre-charging samples. The model can handle both laboratory specimens and large-scale engineering components enabling the Virtual Testing paradigm in infrastructure exposed to hydrogen environments and cyclic loading.
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