Japan
CO2 Effect on the Fatigue Crack Growth of X80 Pipeline Steel in Hydrogen-Enriched Natural Gas: Experiment vs Density Functional Theory Calculation
Sep 2023
Publication
The influence of hydrogen-enriched natural gas (HENG) and CO2 on the mechanical property of X80 pipeline steel were investigated via fatigue crack growth rate (FCGR) tests and density functional theory (DFT) calculations. The results show that the FCGR in H2 was slightly faster than that in HENG while it was slower than that in the N2/CO2/H2 mixtures. The enhanced FCGR by CO2 further increased with the increasing CO2 content. DFT calculation results show that the adsorbed CO2 on the iron surface significantly increased the migration rate of H atoms from surface to subsurface. This promotes the entry of hydrogen into the steel.
Dual Fuel-based Multi-Energy System for Australian Renewable Energy Zones at Country Scale
Jul 2025
Publication
This paper aims to optimize dual-fuel facilitated off-/on-grid multi-energy systems (MESs) for different renewable energy zones (REZs) in Australia. The main objective is to develop a novel MES with the main feature of green hydrogen production and blended natural gas utilization for remote households. The proposed optimal system produces green hydrogen of 5343 kg/yr via proton exchange membrane (PEM) electrolyzer and blends it with natural gas. It involves 20 % hydrogen and 80 % natural gas in the overall volume of the blending process. This study contributes by performing optimal sizing of the components economic-energy-environmental and performance analyses to examine the most feasible solution for each REZ. The results indicate that the optimal system in North Queensland REZ has the lowest levelized cost of energy (LCE) of 1.28 A$/kWh and 0.1003 A $/kWh and the net present cost (NPC) of A$0.311 million and A$0.219 million for off-grid and on-grid configurations. The optimal on-grid system has 95.27 % less carbon emissions than the natural gas-fueled combustion energy system.
Life Cycle Costing Approaches of Fuel Cell and Hydrogen Systems: A Literature Review
Apr 2023
Publication
Hydrogen is a versatile energy carrier which can be produced from variety of feedstocks stored and transported in various forms for multi-functional end-uses in transportation energy and manufacturing sectors. Several regional national and supra-national climate policy frameworks emphasize the need value and importance of Fuel cell and Hydrogen (FCH) technologies for deep and sector-wide decarbonization. Despite these multi-faceted advantages familiar and proven FCH technologies such as alkaline electrolysis and proton-exchange membrane fuel cell (PEMFC) often face economic technical and societal barriers to mass-market adoption. There is no single unified standardized and globally harmonized normative definition of costs. Nevertheless the discussion and debates surrounding plausible candidates and/or constituents integral for assessing the economics and value proposition of status-quo as well as developmental FCH technologies are steadily increasing—Life Cycle Costing (LCC) being one of them if not the most important outcome of such exercises.<br/>To that end this review article seeks to improve our collective understanding of LCC of FCH technologies by scrutinizing close to a few hundred publications drawn from representative databases—SCOPUS and Web of Science encompassing several tens of technologies for production and select transportation storage and end-user utilization cases. This comprehensive review forms part of and serves as the basis for the Clean Hydrogen Partnership funded SH2E project whose ultimate goal is the methodical development a formal set of principles and guardrails for evaluating the economic environmental and social impacts of FCH technologies. Additionally the SH2E projects will also facilitate the proper comparison of different FCH technologies whilst reconciling range of technologies methodologies modelling assumptions and parameterization found in existing literature.
Policy Design for Diffusing Hydrogen Economy and Its Impact on the Japanese Economy for Carbon Neutrality by 2050: Analysis Using the E3ME-FTT Model
Nov 2023
Publication
To achieve carbon neutrality in Japan by 2050 renewable energy needs to be used as the main energy source. Based on the constraints of various renewable energies the importance of hydrogen cannot be ignored. This study aimed to investigate the diffusion of hydrogen demand technologies in various sectors and used projections and assumptions to investigate the hydrogen supply side. By performing simulations with the E3ME-FTT model and comparing various policy scenarios with the reference scenario the economic and environmental impacts of the policy scenarios for hydrogen diffusion were analyzed. Moreover the impact of realizing carbon neutrality by 2050 on the Japanese economy was evaluated. Our results revealed that large-scale decarbonization via hydrogen diffusion is possible (90% decrease of CO2 emissions in 2050 compared to the reference) without the loss of economic activity. Additionally investments in new hydrogen-based and other low-carbon technologies in the power sector freight road transport and iron and steel industry can improve the gross domestic product (1.6% increase in 2050 compared to the reference) as they invoke economic activity and require additional employment (0.6% increase in 2050 compared to the reference). Most of the employment gains are related to decarbonizing the power sector and scaling up the hydrogen supply sector while a lot of job losses can be expected in the mining and fossil fuel industries.
Transition Analysis of Budgetary Allocation for Projects on Hydrogen-Related Technologies in Japan
Oct 2020
Publication
Hydrogen technologies are promising candidates of new energy technologies for electric power load smoothing. However regardless of long-term public investment hydrogen economy has not been realized. In Japan the National Research and Development Institute of New Energy and Industrial Technology Development Organization (NEDO) a public research-funding agency has invested more than 200 billion yen in the technical development of hydrogen-related technologies. However hydrogen technologies such as fuel cell vehicles (FCVs) have not been disseminated yet. Continuous and strategic research and development (R&D) are needed but there is a lack of expertise in this field. In this study the transition of the budgetary allocations by NEDO were analyzed by classifying NEDO projects along the hydrogen supply chain and research stage. We found a different R&D focus in different periods. From 2004 to 2007 empirical research on fuel cells increased with the majority of research focusing on standardization. From 2008 to 2011 investment in basic research of fuel cells increased again the research for verification of fuel cells continued and no allocation for research on hydrogen production was confirmed. Thereafter the investment trend did not change until around 2013 when practical application of household fuel cells (ENE-FARM) started selling in 2009 in terms of hydrogen supply chain. Hydrogen economy requires a different hydrogen supply infrastructure that is an existing infrastructure of city gas for ENE-FARM and a dedicated infrastructure for FCVs (e.g. hydrogen stations). We discussed the possibility that structural inertia could prevent the transition to investing more in hydrogen infrastructure from hydrogen utilization technology. This work has significant implications for designing national research projects to realize hydrogen economy.
Impact of Hydrogen Mixture on Fuel Consumption and Exhaust Gas Emissions in a Truck with Direct‑Injection Diesel Engine
May 2023
Publication
Hydrogen addition affects the composition of exhaust gases in vehicles. However the effects of hydrogen addition to compression ignition engines in running vehicles have not been evaluated. Hydrogen‑mixed air was introduced into the air intake of a truck equipped with a direct‑ injection diesel engine and running on a chassis dynamometer to investigate the effect of hydrogen addition on fuel consumption and exhaust gas components. The reduction in diesel consumption and the increase in hydrogen energy share (HES) showed almost linear dependence where the percentage decrease in diesel consumption is approximately 0.6 × HES. The percentage reduction of CO2 showed a one‑to‑one relationship to the reduction in diesel consumption. The reduction in emissions of CO PM and hydrocarbons (except for ethylene) had one to one or a larger correlation with the reduction of diesel consumption. On the other hand it was observed that NOx emissions increased and the percentage increase of NOx was 1.5~2.0 times that of HES. The requirement for total energy supply was more when hydrogen was added than for diesel alone. In the actual running mode only 50% of the energy of added hydrogen was used to power the truck. As no adjustments were made to the engine in this experiment a possible disadvantage that could be improved by adjusting the combustion conditions.
Hydrogen Production by Water Electrolysis Technologies: A Review
Sep 2023
Publication
Hydrogen as an energy source has been identified as an optimal pathway for mitigating climate change by combining renewable electricity with water electrolysis systems. Proton exchange membrane (PEM) technology has received a substantial amount of attention because of its ability to efficiently produce high-purity hydrogen while minimising challenges associated with handling and maintenance. Another hydrogen generation technology alkaline water electrolysis (AWE) has been widely used in commercial hydrogen production applications. Anion exchange membrane (AEM) technology can produce hydrogen at relatively low costs because the noble metal catalysts used in PEM and AWE systems are replaced with conventional low-cost electrocatalysts. Solid oxide electrolyzer cell (SOEC) technology is another electrolysis technology for producing hydrogen at relatively high conversion efficiencies low cost and with low associated emissions. However the operating temperatures of SOECs are high which necessitates long startup times. This review addresses the current state of technologies capable of using impure water in water electrolysis systems. Commercially available water electrolysis systems were extensively discussed and compared. The technical barriers of hydrogen production by PEM and AEM were also investigated. Furthermore commercial PEM stack electrolyzer performance was evaluated using artificial river water (soft water). An integrated system approach was recommended for meeting the power and pure water demands using reversible seawater by combining renewable electricity water electrolysis and fuel cells. AEM performance was considered to be low requiring further developments to enhance the membrane’s lifetime.
Examining Real-Road Fuel Consumption Performance of Hydrogen-Fueled Series Hybrid Vehicles
Oct 2023
Publication
The use of hydrogen fuel produced from renewable energy sources is an effective way to reduce well-to-wheel CO2 emissions from automobiles. In this study the performance of a hydrogen-powered series hybrid vehicle was compared with that of other powertrains such as gasoline-powered hybrid fuel cell and electric vehicles in a simulation that could estimate CO2 emissions under real-world driving conditions. The average fuel consumption of the hydrogenpowered series hybrid vehicle exceeded that of the gasoline-powered series hybrid vehicle under all conditions and was better than that of the fuel cell vehicle under urban and winding conditions with frequent acceleration and deceleration. The driving range was longer than that of the batterypowered vehicle but approximately 60% of that of the gasoline-powered series hybrid. Regarding the life-cycle assessment of CO2 emissions fuel cell and electric vehicles emitted more CO2 during the manufacturing process. Regarding fuel production CO2 emissions from hydrogen and electric vehicles depend on the energy source. However in the future this problem can be solved by using carbon-free energy sources for fuel production. Therefore hydrogen-powered series hybrid vehicles show a high potential to be environmentally friendly alternative fuel vehicles.
Solar-Driven Hydrogen Production: Recent Advances, Challenges, and Future Perspectives
Feb 2022
Publication
Solar H2 production is considered as a potentially promising way to utilizesolar energy and tackle climate change stemming from the combustion of fossil fuels.Photocatalytic photoelectrochemical photovoltaic−electrochemical solar thermochem-ical photothermal catalytic and photobiological technologies are the most intensivelystudied routes for solar H2 production. In this Focus Review we provide a comprehensivereview of these technologies. After a brief introduction of the principles and mechanisms ofthese technologies the recent achievements in solar H2 production are summarized with aparticular focus on the high solar-to-H 2 (STH) conversion efficiency achieved by eachroute. We then comparatively analyze and evaluate these technologies based on the metricsof STH efficiency durability economic viability and environmental sustainability aimingto assess the commercial feasibility of these solar technologies compared with currentindustrial H 2 production processes. Finally the challenges and prospects of future researchon solar H2 production technologies are presented.
Recent Breakthroughs and Future Horizons in Next-generation HT-PEMs for Hydrogen Fuel Cell
Aug 2025
Publication
Aminul Islam,
Mamun Shahriar,
Tarekul Islam,
Md. Tarekul Islam,
Afsana Papia,
Suman Chandra Mohanta,
M. Azizur R. Khan,
Md Aliur Rahman,
Khadiza Tul Kubra,
Md. Munjur Hasan,
Ariyan Islam Rehan,
Mohammed Sohrab Hossain,
Adiba Islam Rasee,
M.A. Shenashen,
Eti Awual,
Md. Chanmiya Sheikh,
Tetsuya Uchida,
R.M. Waliullah,
Md. Shad Salman,
Md. Nazmul Hasan and
Md. Rabiul Awual
High-temperature proton exchange membranes (HT-PEMs) for fuel cells are considered transformative technologies for efficient energy conversion particularly in hydrogen-based transportation owing to their ability to deliver high power density and operational efficiency in harsh environments. However several critical challenges limit their broader adoption notably the limited durability and high costs associated with core components such as membranes and electrocatalysts under elevated temperature conditions. This review systematically addresses these challenges by examining the role of engineered nanomaterials in overcoming performance and stability limitations. The potential of nanomaterials to improve catalytic activity proton conductivity and thermal stability is discussed in detail emphasizing their impact on the optimization of catalyst layer composition including catalysts binders phosphoric acid electrolytes and additives. Recent advancements in nanostructured assemblies and 3D morphologies are explored to enhance fuel cell efficiency through synergistic interactions of these components. Additionally ongoing issues such as catalyst degradation long-term stability and resistance to high-temperature operation are critically analyzed. This manuscript offers a comprehensive overview of current HT-PEMs research and proposes future material design strategies that could bridge the gap between laboratory prototypes and large-scale industrial applications.
Hydrogen Embrittlement as a Conspicuous Material Challenge - Comprehensive Review and Future Directions
May 2024
Publication
Hydrogen is considered a clean and efficient energy carrier crucial for shapingthe net-zero future. Large-scale production transportation storage and use of greenhydrogen are expected to be undertaken in the coming decades. As the smallest element inthe universe however hydrogen can adsorb on diffuse into and interact with many metallicmaterials degrading their mechanical properties. This multifaceted phenomenon isgenerically categorized as hydrogen embrittlement (HE). HE is one of the most complexmaterial problems that arises as an outcome of the intricate interplay across specific spatialand temporal scales between the mechanical driving force and the material resistancefingerprinted by the microstructures and subsequently weakened by the presence of hydrogen. Based on recent developments in thefield as well as our collective understanding this Review is devoted to treating HE as a whole and providing a constructive andsystematic discussion on hydrogen entry diffusion trapping hydrogen−microstructure interaction mechanisms and consequencesof HE in steels nickel alloys and aluminum alloys used for energy transport and storage. HE in emerging material systems such ashigh entropy alloys and additively manufactured materials is also discussed. Priority has been particularly given to these lessunderstood aspects. Combining perspectives of materials chemistry materials science mechanics and artificial intelligence thisReview aspires to present a comprehensive and impartial viewpoint on the existing knowledge and conclude with our forecasts ofvarious paths forward meant to fuel the exploration of future research regarding hydrogen-induced material challenges.
A Comparative Analysis of the Efficiency Coordination of Renewable Energy and Electric Vehicles in a Deregulated Smart Power System
Mar 2025
Publication
Deregulation in the energy sector has transformed the power systems with significant use of competition innovation and sustainability. This paper outlines a comparative study of renewable energy sources with electric vehicles (RES-EV) integration in a deregulated smart power system to highlight the learning on system efficiency effectiveness viability and the environment. This study depicts the importance of solar and wind energy in reducing carbon emissions and the challenges of integrating RES into present energy grids. It touches on the aspects of advanced energy storage systems demand-side management (DSM) and smart charging technologies for optimizing energy flows and stabilizing grids because of fluctuating demands. Findings were presented to show that based on specific pricing thresholds hybrid renewable energy systems can achieve grid parity and market competitiveness. Novel contributions included an in-depth exploration of the economic and technical feasibility of integrating EVs at the distribution level improvements in power flow control mechanisms and strategies to overcome challenges in decentralized energy systems. These insights will help policymakers and market participants make headway in the adoption of microgrids and smart grids within deregulated energy systems which is a step toward fostering a sustainable and resilient power sector.
Hydrogen Compression and Long-distance Transportation: Emerging Technologies and Applications in the Oil and Gas Industry - A Technical Review
Dec 2024
Publication
As Europe transitions away from natural gas dependency and accelerates its adoption of renewable energy 12 green hydrogen has emerged as a key energy carrier for industrial and automotive applications. Similarly plans 13 to export hydrogen and ammonia from resource-rich regions like Australia and the Middle East to major importers 14 such as Japan and South Korea underline the global commitment to decarbonization. Central to these efforts is 15 the advancement of efficient hydrogen compression technologies which are essential for establishing a 16 sustainable hydrogen supply chain. This study provides a comparative analysis of two key hydrogen compression 17 technologies categorized under positive displacement and non-mechanical systems. The evaluation emphasizes 18 the technical characteristics energy efficiency and potential applications of these systems in the emerging 19 hydrogen economy. Special focus is placed on electric motor-driven compressors which integrate advanced 20 materials and optimized designs to enhance efficiency and minimize energy consumption. By addressing the gap 21 in comparative evaluations this paper offers insights into the performance and sustainability of these technologies 22 contributing to the development of cost-effective and reliable hydrogen supply systems.
Forward Osmosis Membrane Bioreactor for Sustainable Hydrogen Production from Waste Molasses
Oct 2025
Publication
The current study evaluates the feasibility of a forward osmosis membrane bioreactor (FO-MBR) for dark fermentation aiming at simultaneous biohydrogen production and wastewater treatment. Optimal microbial inoculation was achieved via heat-treated activated sludge enriching Clostridium sensu stricto 1 and yielding up to 2.21 mol H2.(mol hexose)− 1 in batch mode. In continuous operation a substrate concentration of 4.4 g L− 1 and a hydraulic retention time (HRT) of 12 h delivered the best results producing 1.51 mol H2.(mol hexosesupplied) − 1 . The FO-MBR configured with a 1.1 m2 hollow fiber side-stream membrane module and operated under dynamic HRT (2.5–12 h) dependent on membrane flux was integrated with intermittent CSTR (Continuous stirred tank reactor) operation to counter metabolite accumulation. This system outperformed a conventional CSTR achieving a hydrogen yield of 1.78 mol H2.(mol hexosesupplied) − 1 . Remarkable treatment efficiencies were observed with BOD5 COD and TOC removal rates of 95.32 % 99.02 % and 99.10 % respectively and an 83.8 % reduction in total waste volume. Additionally the FO-MBR demonstrated strong antifouling performance with 96.14 % water flux recovery achieved after a brief 5 min hydraulic rinse following 47.5 h of continuous highstrength broth exposure. These results highlight the FO-MBR system’s ability as a sustainable and highperformance alternative for integrated hydrogen production and effluent treatment. Further studies are recommended to address long-term fouling control and metabolite management for industrial scalability.
Solar-heat-assisted Hydrogen Production using Solid Oxide Electrolysis Cells in Japan
Aug 2025
Publication
Japan and other industrialized countries rely on the import of green hydrogen (H2 ) as they lack the resources to meet their own demand. In contrast countries such as Australia have the potential to produce hydrogen and its derivatives using wind and solar energy. Solar energy can be harnessed to produce electricity using photovoltaic systems or to generate thermal energy by concentrating solar irradiation. Thus thermal and electrical energy can be used in a solid oxide electrolysis process for low-cost hydrogen production. The operation of a solid oxide electrolysis cell (SOEC) stack integrated with solar energy is experimentally investigated and further analyzed using a validated simulation model. Furthermore a techno-economic assessment is conducted to estimate the hydrogen production costs including the expenses associated with liquefaction and transportation from Australia to Japan. High conversion efficiencies and low-cost SOECs are projected to result in production costs below 4 USD/kg.
Performance and Durability of a 50-kW Proton Exchange Membrane Water Electrolyzer using Various Fluctuating Power Sources
Sep 2025
Publication
Scaling up water electrolyzers for green hydrogen production poses challenges in predicting megawatt-to gigawatt (MW/GW)-class system behavior under renewable energy power fluctuations. A fundamental evaluation is warranted to connect the characteristics of W- to kW-class laboratory electrolyzers with those of MW- to GW-class systems in practical applications. This study evaluates a 50 kW-class proton exchange membrane water electrolyzer with 30 cells using an accelerated degradation test protocol a simulated renewable energy power and a constant current of 800 A (1.33 A cm− 2 ) and the results show average degradation rates per cell of 40.4 27.2 and 5.6 μV h− 1 respectively. Evidently a voltage as approximate indicator exists for each cell to effectively suppress degradation. Durability tests reveal reductions in anode catalyst loading on the membrane electrode assemblies and inhomogeneous oxidation of the anode current collector. The findings contribute to predicting the stacking performance of electrolyzers for practical applications.
Tempering-induced Modulation of Hydrogen Embrittlement in Additvely Manufactured AISI 4340 Steel
Sep 2025
Publication
Recent studies on additive manufacturing (AM) have indicated the necessity of understanding the hydrogen embrittlement (HE) of high-strength steels fabricated by AM due to the different microstructure obtained compared to their conventionally processed counterparts. This study investigated the influence of post-AM tempering (at 205 ◦C 315 ◦C and 425 ◦C) on the HE resistance of AM-fabricated AISI 4340 steel a representative ultrahigh-strength medium-carbon low-alloy steel. The present results show that tempering effectively reduced the HE sensitivity of the steel. When tested in air tempering at a low temperature of 205 ◦C slightly increased both the yield strength (YS) and ultimate tensile strength (UTS) accompanied by a reduction in elongation (EL). This behaviour is attributed to the precipitation of carbides. In contrast higher tempering temperatures of 315 ◦C and 425 ◦C resulted in a progressive decrease in both YS and UTS as anticipated. However when tested in a hydrogen-rich environment although the HE dramatically reduced the ductility and YS could not even be determined for the samples tempered at 205 ◦C and 315 ◦C the tempered samples retained higher UTS and EL compared to the as-AM-fabricated samples because of the increased HE resistance by tempering. Microstructural examination indicated that tempering at 205 ◦C and 315 ◦C retained the bainitic microstructure while promoting the formation of fine carbide precipitates which softened the bainitic ferrite matrix enhancing the hydrogen trapping capacity. Tempering at 425 ◦C promoted recovery of the AM-fabricated steel reducing dislocation density producing a lower subsurface hydrogen concentration and higher hydrogen diffusivity which led to an enhanced HE resistance. As a result testing of the samples tempered at 425 ◦C in hydrogen resulted in a high YS (~1200 MPa) and only a ~5 % reduction in UTS and a 64 % reduction in EL compared with the untempered samples of which the reductions were 31 % in UTS and 79 % in EL. Furthermore this study underscores the critical role of the trap character in governing the HE behaviour offering a pathway toward optimised heat treatment strategies for improved HE resistance of additively manufactured high-strength steels.
A Hydrogen Supply System Utilizing PEMFC Exhaust Heat and Modular Metal Hydride Tanks for Hydrogen-powered Bicycles
Sep 2025
Publication
A compact hydrogen supply system for thermally integrating metal hydride (MH) tanks with a proton exchange membrane fuel cell (PEMFC) for a hydrogen-powered electric-assist bicycle (H-bike) is proposed. The system recovers the exhaust heat generated by the PEMFC to sustain hydrogen desorption and improve the system’s energy efficiency. The results demonstrate that the split-tank strategy decreases thermal and pressure gradients and enhances heat transfer and hydrogen release. The honeycomb tank configuration further improves hydrogen desorption by promoting uniform airflow distribution around each tank thereby improving exhaust heat utilization from the PEMFC. It employs a layer-adjustable configuration facilitating the flexible adaptation of MH cartridge quantities to meet hydrogen demand and prevailing road conditions in urban areas. Under a PEMFC power output of 215 W the system maintains a stable hydrogen flow rate for over 30 min with a heat recovery efficiency of 22.62 %. Furthermore increasing the number of MH cartridge layers significantly improves the thermal utilization of the system achieving a utilization efficiency of 39.90 % with two layers. These findings confirm the feasibility and scalability of the proposed system for H-bike highlighting its potential as a decentralized hydrogen supply solution for lightweight mobility and urban transportation applications.
Evaluating Freshwater, Desalinated Water, and Treated Brine as Water Feed for Hydrogen Production in Arid Regions
Aug 2025
Publication
Hydrogen production is increasingly vital for global decarbonization but remains a waterand energy-intensive process especially in arid regions. Despite growing attention to its climate benefits limited research has addressed the environmental impacts of water sourcing. This study employs a life cycle assessment (LCA) approach to evaluate three water supply strategies for hydrogen production: (1) seawater desalination without brine treatment (BT) (2) desalination with partial BT and (3) freshwater purification. Scenarios are modeled for the United Arab Emirates (UAE) Australia and Spain representing diverse electricity mixes and water stress conditions. Both electrolysis and steam methane reforming (SMR) are evaluated as hydrogen production methods. Results show that desalination scenarios contribute substantially to human health and ecosystem impacts due to high energy use and brine discharge. Although partial BT aims to reduce direct marine discharge impacts its substantial energy demand can offset these benefits by increasing other environmental burdens such as marine eutrophication especially in regions reliant on carbon-intensive electricity grids. Freshwater scenarios offer lower environmental impact overall but raise water availability concerns. Across all regions feedwater for SMR shows nearly 50% lower impacts than for electrolysis. This study focuses solely on the environmental impacts associated with water sourcing and treatment for hydrogen production excluding the downstream impacts of the hydrogen generation process itself. This study highlights the trade-offs between water sourcing brine treatment and freshwater purification for hydrogen production offering insights for optimizing sustainable hydrogen systems in water-stressed regions.
Biomass-based Chemical Looping Hydrogen Production: Performance Evaluation and Economic Viability
Oct 2025
Publication
Chemical looping hydrogen generation (CLHG) from biomass is a promising technology for producing carbonnegative hydrogen. However achieving autothermal operation without sacrificing hydrogen yield presents a significant thermodynamic challenge. This study proposes and evaluates a novel thermal management strategy that enables a self-sustaining process by balancing the system’s heat load with its internal exothermic reactions. A comprehensive analysis was conducted using process simulation to assess the system’s thermodynamic performance identify key sources of inefficiency through exergy analysis and determine its economic viability via a detailed techno-economic assessment. The results show that a 200 MWth CLHG plant can produce 2.06 t-H2/h with a hydrogen production efficiency and exergy efficiency of 34.46 % and 44.4 % respectively. The exergy analysis identified the fuel reactor as the largest source of thermodynamic inefficiency accounting for 66.4 % of the total exergy destruction. The techno-economic analysis yielded a base-case minimum selling price (MSP) of hydrogen of 2.63 USD/kg a rate competitive with other carbon-capture-enabled hydrogen production methods. Sensitivity analysis confirmed that the MSP is most influenced by biomass price and discount rate. Crucially the system’s carbon-negative nature allows it to leverage carbon pricing schemes which can significantly improve its economic performance. Under the EU’s current carbon price the MSP falls to 0.98 USD/kg-H2 and it can become negative in regions with higher carbon taxes suggesting profitability from carbon credits alone. This study demonstrates that the proposed CLHG system is a technically robust and economically compelling pathway for clean hydrogen production particularly in regulatory environments that incentivize carbon capture.
Simulations of Blast Wave and Fireball Occurring due to Rupture oj High-Pressure Hydrogen Tank
Jun 2017
Publication
In the present study pilot simulations of the phenomena of blast wave and fireball generated by the rupture of a high-pressure (35 MPa) hydrogen tank (volume 72 L) due to fire were carried out. The computational fluid dynamics (CFD) model includes the realizable k-ε model for turbulence and the eddy dissipation model coupled with the one-step chemical reaction mechanism for combustion. The simulation results were compared with experimental data on a stand-alone hydrogen tank rupture in a bonfire test. The simulations provided insights into the interaction between the blast wave propagation and combustion process. The simulated blast wave decay is approximately identical to the experimental data concerning pressure at various distances. Fireball is first ignited at the ground level which is considered to be due to stagnation flow conditions. Subsequently the flame propagates toward the interface between hydrogen and air.
Experimental Study on the Effect of the Ignition Location on Vented Deflagration of Hydrogen-air Mixtures in Enclosure
Sep 2023
Publication
No countermeasures exist for accidents that might occur in hydrogen-based facilities (leaks fires explosions etc.). In South Korea discussions are underway regarding measures to ensure safety from such accidents such as the construction of underground hydrogen storage tank facilities. However explosion vents with a minimum ventilation area are required in such facilities to minimize damage to buildings and other structures due to accidental explosions. These explosion vents allow the generated overpressure and flames to be safely dispersed outside; however a safe separation distance must be secured to minimize damage to humans. This study aimed to determine the safe separation distance to minimize human damage after analyzing the dispersed overpressure and flame behavior following a vent explosion. Explosion experiments were conducted to investigate the influence of the ignition source location on internal and external overpressure and external flame behavior using a cuboid concrete structure with a volume of 20.33 m3 filled with a hydrogen-air mixture (29.0 vol.%). The impact on overpressure and flame was increased with the increasing distance of the ignition source from the vent. Importantly depending on the ignition location the incident pressure was up to 24.4 times higher while the reflected pressure was 8.7 times higher. Additionally a maximum external overpressure of 30.01 kPa was measured at a distance of 2.4 m from the vent predicting damage to humans at the “Injury” level (1 % fatality probability). Whereas no significant damage would occur at a distance of 7.4 m or more from the vent.
Hydrogen Embrittlement Behaviors During SSRT Tests in Gaseous Hydrogen for Cold-word Type 316 Austenitic Stainless Steel and Iron-based Supperalloy A286 Used in Hydrogen Refueling Station
Feb 2024
Publication
To consider an appropriate evaluation method for hydrogen compatibility slow strain rate tensile (SSRT) tests were conducted on high strength piping materials cold-worked type 316 austenitic stainless steel (SUS316CW) and iron-based superalloy A286 used in hydrogen stations for two years.<br/>SUS316CW used at room temperature in 82 MPa gaseous hydrogen contained 7.8 mass ppm hydrogen. The SSRT test of SUS316CW was conducted in nitrogen at -40 °C. The fracture surface showed dimples and no hydrogen embrittlement behavior was observed. While the SSRT test of SUS316CW in 70 MPa gaseous hydrogen at -40 °C showed a slight decrease in reduction area and a brittle fracture morphology in the outer layer. This was considered to be the effect of high-pressure gaseous hydrogen during the SSRT test in addition to the pre-contained hydrogen.<br/>A286 used at -40 °C in 82 MPa gaseous hydrogen contained negligible hydrogen (0.14 mass ppm). SSRT tests were conducted at 150 °C in 70 MPa gaseous hydrogen and in air and showed a low relative reduction in area (RRA) value. To investigate the decrease in the RRA we switched the gas from hydrogen to air in the middle of the SSRT test and closely examined the RRA values and fracture morphology including side cracks. The hydrogen embrittlement was found to originate from the elastic deformation region. Stress cycling in the elastic deformation region also accelerated the effect of hydrogen. These were attributed to an increase in the lattice hydrogen content. While in the plastic deformation region hydrogen trapped in the defects and hydrogen through the generated surface cracks increased the hydrogen content at the crack tips reducing the RRA value. And there was a good correlation between the crack lengths and RRA values.<br/>Then hydrogen embrittlement mechanism depends on the operating conditions (stress and temperature) of the material and evaluating the hydrogen compatibility of materials by controlling their hydrogen content and strain according to the service environment is desirable.
Development of Electric Power Generator by Using Hydrogen
Nov 2023
Publication
In this research we developed a hydrogen (H2 ) electric generator in an H2 generation system based on chemical reactions. In the experiment we tested the performance of the H2 electric generator and measured the amount of H2 generated. The maximum output was 700 W and the thermal efficiency was 18.2%. The theoretical value and measured value were almost the same and the maximum error was 4%.
Experimental Characterization of the Operational Behavior of a Catalytic Recombiner for Hydrogen Mitigation
Sep 2023
Publication
One of the significant safety concerns in large-scale storage and transportation of liquefied (cryogenic) hydrogen (LH2) is the formation of flammable hydrogen/air mixtures after leakages during storage or transportation. Especially in maritime transportation hydrogen accumulations could occur within large and congested geometries. The installation of passive auto-catalytic recombiners (PARs) is a suitable mitigation measure for local areas where venting is insufficient or even impossible. Numerical models describing the operational behavior of PARs are required to allow for optimizing the location and assessing the efficiency of the mitigation measure. In the present study the operational behavior of a PAR with a compact design has been experimentally investigated. In order to obtain data for model validation an experimental program has been performed in the REKO-4 facility a 5.5 m³ vessel. The test procedure includes two phases steady-state and dynamic. The results provide insights into the hydrogen recombination rates and catalyst temperatures under different boundary conditions.
Phasing Out Steam Methane Reformers with Water Electrolysis in Producing Renewable Hydrogen and Ammonia: A Case Study Based on the Spanish Energy Markets
Jul 2023
Publication
Deploying renewable hydrogen presents a significant challenge in accessing off-takers who are willing to make long-term investments. To address this challenge current projects focus on large-scale deployment to replace the demand for non-renewable hydrogen particularly in ammonia synthesis for fertiliser production plants. The traditional process involving Steam Methane Reformers (SMR) connected to Haber-Bosch synthesis could potentially transition towards decarbonisation by gradually integrating water electrolysis. However the coexistence of these processes poses limitations in accommodating the integration of renewable hydrogen thereby creating operational challenges for industrial hubs. To tackle this issue this paper proposes an optimal dispatch model for producing green hydrogen and ammonia while considering the coexistence of different processes. Furthermore the objective is to analyse external factors that could determine the appropriate regulatory and pricing framework to facilitate the phase-out of SMR in favour of renewable hydrogen production. The paper presents a case study based in Spain utilising data from 2018 2022 and 2030 perspectives on the country's renewable resources gas and electricity wholesale markets pricing ranges and regulatory constraints to validate the model. The findings indicate that carbon emissions taxation and the availability and pricing of Power Purchase Agreements (PPAs) will play crucial roles in this transition - the carbon emission price required for total phasing out SMR with water electrolysis would be around 550 EUR/ton CO2.
Hydrogen Embrittlement Susceptibility of Additively Manufactured High-strength Low-alloy AISI 4340 Steel
Jul 2025
Publication
Hydrogen embrittlement (HE) poses a significant challenge for high-strength steels. Although HE of wrought steels has been extensively studied it remains limited in steels processed by additive manufacturing (AM). The present work (i) compares the HE susceptibility of AISI 4340 ultra-high-strength steel fabricated by selective laser melting (SLM) with its wrought counterpart; (ii) investigates the predominant factors and possible HE mechanisms in the AM-fabricated material; and (iii) correlates microstructures produced with different SLM processing parameters to HE susceptibility of the steel. Generally conventionally processed AISI 4340 steel is used with a tempered martensitic structure to ensure the ultrahigh strength and therefore is susceptible to HE. In contrast SLM-fabricated 4340 exhibits a uniform refined bainitic microstructure. How this change of microstructure influences the HE susceptibility of the steel is unknown and needs investigation. Our results demonstrate that at the same level of strength the SLM-fabricated 4340 steel exhibits significantly lower HE susceptibility than its wrought counterpart. The SLM-fabricated steel showed a higher hydrogen diffusion rate. Furthermore the refined microstructure of the SLM-fabricated steel contributes to enhanced ductility even with hydrogen. These findings indicate that AM of high-strength steels has strong potential to improve HE resistance providing a pathway to solve this long-term problem. This study highlights the critical role of microstructure in influencing HE and offers valuable insights for developing steels for hydrogen applications.
Photocatalytic Water Splitting for Large-scale Solar-to-chemical Energy Conversion and Storage
Dec 2024
Publication
Sunlight-driven water splitting allows renewable hydrogen to be produced from abundant and environmentally benign water. Large-scale societal implementation of this green fuel production technology within energy generation systems is essential for the establishment of sustainable future societies. Among various technologies photocatalytic water splitting using particulate semiconductors has attracted increasing attention as a method to produce large amounts of green fuels at low cost. The key to making this technology practical is the development of photocatalysts capable of splitting water with high solar-to-fuel energy conversion efficiency. Furthermore advances that enable the deployment of water-splitting photocatalysts over large areas are necessary as is the ability to recover hydrogen safely and efficiently from the produced oxyhydrogen gas. This lead article describes the key discoveries and recent research trends in photosynthesis using particulate semiconductors and photocatalyst sheets for overall water splitting via one-step excitation and two-step excitation (Z-scheme reactions) as well as for direct conversion of carbon dioxide into renewable fuels using water as an electron donor. We describe the latest advances in solar watersplitting and carbon dioxide reduction systems and pathways to improve their future performance together with challenges and solutions in their practical application and scalability including the fixation of particulate photocatalysts hydrogen recovery safety design of reactor systems and approaches to separately generate hydrogen and oxygen from water.
Techno-economic Analysis of Integrated Wind-solar Energy Systems for Green Hydrogen Production
Sep 2025
Publication
‘Green’ hydrogen produced by the electrolysis of water using renewable energy sources is expected to become a versatile energy carrier in the future. This study examined the techno-economic performance of combined offshore wind-solar energy systems for hydrogen production in Choshi Chiba Prefecture Japan a region with high average wind speeds. Hourly wind speed and solar radiation data were used to simulate hydrogen production under two system configurations: unlimited power cuts without batteries and no power cuts with battery storage. In the no-power-cut case battery integration increased the nominal hydrogen cost by 43.8 % 17.7 % and 19.8 % in 2025 2030 and 2050 respectively. However sensitivity analysis considering higher electrolyzer OPEX due to degradation revealed that the unlimited power-cut system can become more expensive making battery-supported systems economically favorable over the long term. These findings highlight the importance of integrating battery storage to enhance technical reliability and economical pathways for offshore wind–solar hydrogen production systems.
Harnessing Unconventional Resources for Large-Scale Green Hydrogen Production: An Economic and Technological Analysis in Indonesia
Mar 2025
Publication
This study evaluates the potential for large-scale green hydrogen production in Indonesia by utilizing renewable energy sources connected on-grid namely 50 MWp of solar panels and 35 MW of wind turbines as well as a hybrid system combining both with a capacity of 45 MW at a grid cost of $100/kWh in five strategic cities: Banyuwangi Kupang BauBau Banjarmasin and Ambon. Using HOMER Pro software various integrated energy system scenarios involving ion exchange membrane electrolysis and alkaline water electrolysis. Additionally the study assumes a project lifespan of 15 years a discount rate of 6.6% and an inflation rate of 2.54%. The results showed that Bau-Bau recorded the highest hydrogen production reaching more than 1.9 million kilograms per year with the lowest levelized cost of hydrogen of $0.65/kg in Scheme 2. On the other hand Kupang shows high costs for most schemes with the levelized cost reaching $1.10/kg. In addition to hydrogen the study also evaluated oxygen production as a by-product of electrolysis. Bau-Bau and Kupang recorded the highest oxygen production with Scheme 6 achieving more than 15 million kilograms per year. The cost of electricity production varies between cities with Banyuwangi having the lowest cost of electricity for wind energy at $80.9/MWh. The net present cost for renewable energy systems in Banyuwangi was $35.4 million for wind turbines while the photovoltaic+wind combination showed the highest cost at $116 million. These findings emphasize the importance of hybrid systems in improving hydrogen production efficiency and supporting sustainable energy transition in Indonesia.
Pressure Dependence of CO2 Effect on Hydrogen-assisted Fatigue Crack Growth in Two Pipeline Steels
Oct 2024
Publication
This study investigated the pressure-dependent CO2 effect on the hydrogen embrittlement of X80 and GB20# pipeline steels by combining experiments and first-principles calculations. Results revealed that the CO2 effect enhanced the fatigue crack growth for GB20# steel in 10 MPa CO₂-enriched hydrogen mixtures. However the improved degree by the CO₂ effect at 10 MPa was less pronounced than at 0.4 MPa which was found for the first time. This was attributed to the decreased adsorption rate of CO₂ on iron as hydrogen pressure increased. Therefore in high-pressure CO₂-enriched hydrogen mixtures CO2 could not significantly accelerate the inherent rapid hydrogen uptake at high pressure.
Potential Domestic Energy System Vulnerabilities from Major Exports of Green Hydrogen: A Case Study of Australia
Aug 2023
Publication
Australia has clear aspirations to become a major global exporter of hydrogen as a replacement for fossil fuels and as part of the drive to reduce CO2 emissions as set out in the National Hydrogen Strategy released in 2019 jointly by the federal and state governments. In 2021 the Australian Energy Market Operator specified a grid forecast scenario for the first time entitled “hydrogen superpower”. Not only does Australia hope to capitalise on the emerging demand for zero-carbon hydrogen in places like Japan and South Korea by establishing a new export industry but it also needs to mitigate the built-in carbon risk of its export revenue from coal and LNG as major customers such as Japan and South Korea move to decarbonise their energy systems. This places hydrogen at the nexus of energy climate change mitigation and economic growth with implications for energy security. Much of the published literature on this topic concentrates on the details of what being a major hydrogen exporter will look like and what steps will need to be taken to achieve it. However there appears to be a gap in the study of the implications for Australia’s domestic energy system in terms of energy security and export economic vulnerability. The objective of this paper is to develop a conceptual framework for the implications of becoming a major hydrogen exporter on Australia’s energy system. Various green hydrogen export scenarios for Australia were compared and the most recent and comprehensive was selected as the basis for further examination for domestic energy system impacts. In this scenario 248.5 GW of new renewable electricity generation capacity was estimated to be required by 2050 to produce the additional 867 TWh required for an electrolyser output of 2088 PJ of green hydrogen for export which will comprise 55.9% of Australia’s total electricity demand at that time. The characteristics of comparative export-oriented resources and their interactions with the domestic economy and energy system are then examined through the lens of the resource curse hypothesis and the LNG and aluminium industries. These existing resource export frameworks are reviewed for applicability of specific factors to export-oriented green hydrogen production with applicable factors then compiled into a novel conceptual framework for exporter domestic implications from large-scale exports of green hydrogen. The green hydrogen export superpower (2050) scenario is then quantitatively assessed using the established indicators for energy exporter vulnerability and domestic energy security comparing it to Australia’s 2019 energy exports profile. This assessment finds that in almost all factors exporter vulnerability is reduced and domestic energy security is enhanced by the transition from fossil fuel exports to green hydrogen with the exception of an increase in exposure of the domestic energy system to international market forces.
Economic Analysis of a Photovoltaic Hydrogen Refueling Station Based on Hydrogen Load
Sep 2023
Publication
With the goal of achieving “carbon peak in 2030 and carbon neutrality in 2060” as clearly proposed by China the transportation sector will face long–term pressure on carbon emissions and the application of hydrogen fuel cell vehicles will usher in a rapid growth period. However true “zero carbon” emissions cannot be separated from “green hydrogen”. Therefore it is of practical significance to explore the feasibility of renewable energy hydrogen production in the context of hydrogen refueling stations especially photovoltaic hydrogen production which is applied to hydrogen refueling stations (hereinafter referred to “photovoltaic hydrogen refueling stations”). This paper takes a hydrogen refueling station in Shanghai with a supply capacity of 500 kg/day as the research object. Based on a characteristic analysis of the hydrogen demand of the hydrogen refueling station throughout the day this paper studies and analyzes the system configuration operation strategy environmental effects and economics of the photovoltaic hydrogen refueling station. It is estimated that when the hydrogen price is no less than 6.23 USD the photovoltaic hydrogen refueling station has good economic benefits. Additionally compared with the conventional hydrogen refueling station it can reduce carbon emissions by approximately 1237.28 tons per year with good environmental benefits.
Social Risk Approach for Assessing Public Safety of Large-scale Hydrogen Systems
Sep 2023
Publication
Social risk is a comprehensive concept that considers not only internal/external physical risks but also risks (which are multiple varied and diverse) associated with social activity. It should be considered from diverse perspectives and requires a comprehensive evaluation framework that takes into account the synergistic impact of each element on others rather than evaluating each risk individually. Social risk assessment is an approach that is not limited to internal system risk from an engineering perspective but also considers the stakeholders development stage and societal readiness and resilience to change. This study aimed to introduce a social risk approach to assess the public safety of large-scale hydrogen systems. Guidelines for comprehensive social risk assessment were developed to conduct appropriate risk assessments for advanced science and technology activities with high uncertainties to predict major impacts on society before an accident occurs and to take measures to mitigate the damage and to ensure good governance are in place to facilitate emergency response and recovery in addition to preventive measures. In a case study this approach was applied to a hydrogen refueling station in Japan and risk-based multidisciplinary approaches were introduced. These approaches can be an effective supporting tool for social implementation with respect to large-scale hydrogen systems such as liquefied hydrogen storage tanks. The guidelines for social risk assessment of large-scale hydrogen systems are under the International Energy Agency Technology Collaboration Program Hydrogen Safety Task 43. This study presents potential case studies of social risk assessment for large-scale hydrogen systems for future.
Temporally Detailed Modeling and Analysis of Global Net Zero Energy Systems Focussing on Variable Renewable Energy
Apr 2023
Publication
This study newly develops a recursive-dynamic global energy model with an hourly temporal resolution for electricity and hydrogen balances aiming to assess the role of variable renewable energy (VRE) in a carbonneutral world. This model formulated as a large-scale linear programming model (with 500 million each of variables and constraints) calculates the energy supply for 100 regions by 2050. The detailed temporal reso lution enables the model to incorporate the variable output of VRE and system integration options such as batteries water electrolysis curtailment and the flexible charging of battery electric vehicles. Optimization results suggest that combing various technical options suitable for local energy situations is critical to reducing global CO2 emissions cost-effectively. Not only VRE but also CCS-equipped gas-fired and biomass-fired power plants largely contribute to decarbonizing power supply. The share of VRE in global power generation in 2050 is estimated to be 57% in a cost-effective case. The results also imply economic challenges for an energy system based on 100% renewable energy. For example the average mitigation cost in 2050 is 69USD/tCO2 in the costeffective case while it increases to 139USD/tCO2 in the 100% renewable case. The robustness of this argument is tested by sensitivity analyses.
Exploring Decarbonization Priorities for Sustainable Shipping: A Natural Language Processing-based Experiment
Oct 2024
Publication
The shipping industry is currently the sixth largest contributor to global emissions responsible for one billion tons of greenhouse gas emissions. Urgent action is needed to achieve carbon neutrality in the shipping industry for sustainability. In this paper we use natural language processing techniques to analyze policies announcements and position papers from national and international organizations related to the decarbonization of shipping. In particular we perform the analysis using a novel matrix-based corpus and a fine-tuned machine learning model BERTopic. Our research suggests that the top four priorities for decarbonizing shipping are preventing emissions from methane leaks promoting non-carbon-based hydrogen implementing reusable modular containers to reduce packaging waste in container shipping and protecting Arctic biodiversity while promoting the Arctic shipping route to reduce costs. Our study highlights the validity of NLP techniques in quantitatively extracting critical information related to the decarbonization of the shipping industry.
Science and Technology of Ammonia Combustion
Nov 2018
Publication
This paper focuses on the potential use of ammonia as a carbon-free fuel and covers recent advances in the development of ammonia combustion technology and its underlying chemistry. Fulfilling the COP21 Paris Agreement requires the de-carbonization of energy generation through utilization of carbon-neutral and overall carbon-free fuels produced from renewable sources. Hydrogen is one of such fuels which is a potential energy carrier for reducing greenhouse-gas emissions. However its shipment for long distances and storage for long times present challenges. Ammonia on the other hand comprises 17.8% of hydrogen by mass and can be produced from renewable hydrogen and nitrogen separated from air. Furthermore thermal properties of ammonia are similar to those of propane in terms of boiling temperature and condensation pressure making it attractive as a hydrogen and energy carrier. Ammonia has been produced and utilized for the past 100 years as a fertilizer chemical raw material and refrigerant. Ammonia can be used as a fuel but there are several challenges in ammonia combustion such as low flammability high NOx emission and low radiation intensity. Overcoming these challenges requires further research into ammonia flame dynamics and chemistry. This paper discusses recent successful applications of ammonia fuel in gas turbines co-fired with pulverize coal and in industrial furnaces. These applications have been implemented under the Japanese ‘Cross-ministerial Strategic Innovation Promotion Program (SIP): Energy Carriers’. In addition fundamental aspects of ammonia combustion are discussed including characteristics of laminar premixed flames counterflow twin-flames and turbulent premixed flames stabilized by a nozzle burner at high pressure. Furthermore this paper discusses details of the chemistry of ammonia combustion related to NOx production processes for reducing NOx and validation of several ammonia oxidation kinetics models. Finally LES results for a gas-turbine-like swirl-burner are presented for the purpose of developing low-NOx single-fuelled ammonia gas turbine combustors.
X-ray Absorpton Spectroscopy Study on Hydrogen Recombination Catalysts of Palladium Nanoparticles on Titanium Oxide under Wet Condition
Sep 2023
Publication
Hydrogen recombination catalyst is useful tool for reducing hydrogen in closed area. The catalyst is known to be poisoned under wet condition in long time use. The study is focused on the behavior of pre-oxidized Pd nanoparticle as the hard-used catalyst in high humidity environment by comparison of alumina and titanium oxide supports using in situ X-ray absorption spectroscopy technique. The reduction of surface oxide layer of Pd/TiO2 was promoted by water during hydrogen recombination although the reduction reaction of Pd/Al2O3 was inhibited by water.
Innovations in Hydrogen Storage Materials: Synthesis, Applications, and Prospects
Jul 2024
Publication
Hydrogen globally recognized as the most efficient and clean energy carrier holds the potential to transform future energy systems through its use as a fuel and chemical resource. Although progress has been made in reversible hydrogen adsorption and release challenges in storage continue to impede widespread adoption. This review explores recent advancements in hydrogen storage materials and synthesis methods emphasizing the role of nanotechnology and innovative synthesis techniques in enhancing storage performance and addressing these challenges to drive progress in the field. The review provides a comprehensive overview of various material classes including metal hydrides complex hydrides carbon materials metal-organic frameworks (MOFs) and porous materials. Over 60 % of reviewed studies focused on metal hydrides and alloys for hydrogen storage. Additionally the impact of nanotechnology on storage performance and the importance of optimizing synthesis parameters to tailor material properties for specific applications are summarized. Various synthesis methods are evaluated with a special emphasis on the role of nanotechnology in improving storage performance. Mechanical milling emerges as a commonly used and cost-effective method for fabricating intermetallic hydrides capable of adjusting hydrogen storage properties. The review also explores hydrogen storage tank embrittlement mechanisms particularly subcritical crack growth and examines the advantages and limitations of different materials for various applications supported by case studies showcasing real-world implementations. The challenges underscore current limitations in hydrogen storage materials highlighting the need for improved storage capacity and kinetics. The review also explores prospects for developing materials with enhanced performance and safety providing a roadmap for ongoing advancements in the field. Key findings and directions for future research in hydrogen storage materials emphasize their critical role in shaping future energy systems.
Power-to-X in Southern Iraq: Techno-economic Assessment of Solar-powered Hydrogen Electrolysis Combined with Carbon Capture and Storage for Sustainable Energy Solutions
Feb 2025
Publication
This study investigates the techno-economic feasibility of a Power-to-X (PtX) system by integrating solarpowered hydrogen electrolysis with carbon capture and Fischer-Tropsch (FT) synthesis processes for e-fuel production in Basra Iraq. To this aim a comprehensive modeling framework is developed to cover the detailed simulation of E-fuel production along with the system cost analysis. The proposed PtX system is supposed to be located near the Hartha power plant which is one of the main sources of electricity in the Basra region allowing for the utilization of captured CO2 from the power plant’s exhaust gas. The PtX plant design shows significant potential producing 2.44 tonnes of (C12-C20) hydrocarbons and 3.36 tonnes of (C21-C40) heavy oils annually. This is achieved by utilizing 7.5 and 74.2 tonnes per year of hydrogen generated from solar electrolysis and captured CO2 respectively. A cash flow analysis covering 25 years shows that an E-fuel market price of $10 per liter is needed to achieve a positive cash flow within 15 years. The study also indicates that implementing a $200 per tonne carbon tax improves the economic feasibility of the project by allowing for earlier positive cash flows from 6 years and a quicker break-even point at the current E-fuel market price of $2 per liter with a NPV of $ 464 million. Sensitivity analysis reveals that higher carbon taxes and e-fuel prices enhance profitability by reducing payback periods and increasing the NPV. However an increase in hydrogen production costs introduces substantial risk with higher costs decreasing economic viability. The feasibility assessment suggests that despite the substantial initial investment needed for various system components the long-term advantages include reduced CO2 emissions and the potential for Iraq to emerge as a leader in renewable fuel production. Stable policies robust carbon taxes and cost-efficient hydrogen production are essential for the successful implementation of PtX project.
Mid-century Net-zero Emissions Pathways for Japan: Potential Roles of Global Mitigation Scenarios in Informing National Decarbonisation Strategies
Jan 2024
Publication
Japan has formulated a net-zero emissions target by 2050. Existing scenarios consistent with this target generally depend on carbon dioxide removal (CDR). In addition to domestic mitigation actions the import of low-carbon energy carriers such as hydrogen and synfuels and negative emissions credits are alternative options for achieving net-zero emissions in Japan. Although the potential and costs of these actions depend on global energy system transition characteristics which can potentially be informed by the global integrated assessment models they are not considered in current national scenario assessments. This study explores diverse options for achieving Japan's net-zero emissions target by 2050 using a national energy system model informed by international energy trade and emission credits costs estimated with a global energy system model. We found that demand-side electrification and approximately 100 Mt-CO2 per year of CDR implementation equivalent to approximately 10% of the current national CO2 emissions are essential across all net-zero emissions scenarios. Upscaling of domestically generated hydrogen-based alternative fuels and energy demand reduction can avoid further reliance on CDR. While imports of hydrogen-based energy carriers and emission credits are effective options annual import costs exceed the current cost of fossil fuel imports. In addition import dependency reaches approximately 50% in the scenario relying on hydrogen imports. This study highlights the importance of considering global trade when developing national net-zero emissions scenarios and describes potential new roles for global models.
Safe Pipelines for Hydrogen Transport
Jun 2024
Publication
The hydrogen compatibility of two X65 pipeline steels for transport of hydrogen gas is investigated through microstructural characterization hydrogen permeation measurements and fracture mechanical testing. The investigated materials are a quenched and tempered pipeline steel with a fine-grained homogeneously distributed ferrite-bainite microstructure and hot rolled pipeline steel with a ferrite-pearlite banded microstructure. All tests are performed both under electrochemical and gaseous hydrogen charging conditions. A correlation between electrochemical hydrogen charging and gaseous charging is determined. The results point to inherent differences in the interaction between hydrogen and the two material microstructures. Further research is needed to unveil the influence of material microstructure on hydrogen embrittlement.
Global Demand for Green Hydrogen-based Steel: Insights from 28 Scenarios
Jul 2024
Publication
Growing expectations are being placed on green hydrogen-based steel for decarbonising the global steel industry. However the scale of the expected demand is dispersed across numerous case studies resulting in a fragmented picture. This study examines 28 existing scenarios to provide a cohesive view of future global demand. In the short term the demand for green hydrogen-based steel is expected to be limited constituting 2% of current total steel production by 2030. However a transformation phase is expected around 2040 marked by accelerated growth. By 2050 global demand is projected to reach 660 Mt (with an interquartile range of 368–1000 Mt) equivalent to 35% (19%–53%) of current total steel production. To meet such growing demand green hydrogen supply and electrolyser capacity will need to increase to more than 1000 times current levels by 2050. These trends highlight both short-term limitations and long-term potential. Decarbonisation efforts will therefore require immediate emission reductions with already scalable options while simultaneously building the enabling infrastructure for green hydrogen-based steelmaking to ensure long-term impacts.
Bipolar Electrolysis Cells with Hydride Ion-proton Conductor Heterejunctions
Oct 2025
Publication
Protonic solid oxide electrolysis cells are pivotal for environmentally sustainable hydrogen production via water splitting but suffer from efficiency losses due to partial hole conductivity. Here we introduce a device architecture based on a hydride-ion (H− )/proton (H+ ) bipolar electrolyte which exploits electrochemical rectification at a heteroionic interface to overcome this limitation. The perovskite-type BaZr0.5In0.5O2.75 electrolyte undergoes an in situ transformation under electrolysis conditions forming an H+ -conducting hydrate layer adjacent to the anode and an H− -conducting oxyhydride layer near the cathode governed by competitive thermodynamic equilibria of hydration and hydrogenation. This bipolar configuration enables high Faradaic currents through the superior H− ion conductivity of the oxyhydride phase stabilized by cathodic potentials while facilitating continuous H+ /H− interconversion at the interface. Furthermore electrochemical hydrogenation generates an electron-depleted interfacial layer that effectively suppresses hole conduction. Consequently the cells achieve efficiencies of ∼95% at 1.0 A cm− 2 surpassing conventional H+ unipolar designs.
Optimizing Vietnam's Hydrogen Strategy: A Life-cycle Perspective on Technology Choices, Environmental Impacts, and Cost Trade-offs
Sep 2025
Publication
Vietnam recognizes hydrogen as a key fuel for decarbonization under its National Hydrogen Strategy. Here we quantified the environmental and economic performance of Vietnam’s optimal hydrogen-production pathways by evaluating combinations of green and blue hydrogen under varying demand scenarios using life-cycle assessment and optimization modeling techniques. The environmental performance of hydrogen production proved highly sensitive to the electricity source with water electrolysis powered by renewable energy offering the most favorable outcomes. Although green hydrogen production reduced carbon emissions it shifted environmental burdens toward increased resource extraction. Producing 20 Mt of hydrogen by 2050 would require 741.56 TWh of electricity 178 Mt of water and USD 294 billion in investment and it would emit 50.48 Mt CO2. These findings highlight the importance of strategic hydrogen planning and resource strategy aligned with national priorities for energy transition to navigate trade-offs among technology selection emissions costs and resource consumption.
A Proposal of Hydrogen Safety Technology for Decommissioning of the Fukushima Daiichi Nuclear Power Station
Mar 2025
Publication
The safe removal transportation and long-term storage of fuel debris in the decommissioning of Fukushima Daiichi is the biggest challenge facing Japan. In the nuclear power field passive autocatalytic recombiners (PARs) have become established as a technology to prevent hydrogen explosions inside the containment vessel. To utilize PAR as a measure to reduce the concentration of hydrogen generated in the fuel debris storage canister which is currently an issue it is required to perform in a sealed environment with high doses of radiation low temperature and high humidity and there are many challenges different from conventional PAR. A honeycombshaped catalyst based on automotive catalyst technology has been newly designed as a PAR and research has been conducted to solve unique problems such as high dose radiation low temperature high humidity coexistence of hydrogen and low oxygen and catalyst poisons. This paper summarizes the challenges of hydrogen generation in a sealed container the results of research and a guide to how to use the PAR for fuel debris storage canisters.
Emerging Application of Solid Oxide Electrolysis Cells in Hydrogen Production: A Comprehensive Analytic Review and Life Cycle Assessment
Aug 2025
Publication
This paper provides a comprehensive analytical review and life cycle assessment (LCA) of solid oxide electrolysis cells (SOECs) for hydrogen production. As the global energy landscape shifts toward cleaner and more sustainable solutions SOECs offer a promising pathway for hydrogen generation by utilizing water as a feedstock. Despite their potential challenges in efficiency economic viability and technological barriers remain. This review explores the evolution of SOECs highlighting key advancements and innovations over time and examines their operational principles efficiency factors and classification by operational temperature range. It further addresses critical technological challenges and potential breakthroughs alongside an indepth assessment of economic feasibility covering production cost comparisons hydrogen storage capacity and plant viability and an LCA evaluating environmental impacts and sustainability. The findings underscore SOECs’ progress and their crucial role in advancing hydrogen production while pointing to the need for further research to overcome existing limitations and enhance commercial viability.
Interactions Between Gas Hydrate and Hydrogen in Nature: Laboratory Evidence of Hydrogen Incorporation
Oct 2025
Publication
Natural hydrogen is generated via serpentinization radiolysis and organic metagenesis in geological settings. After expulsion from the source and along its upward migration path the free gas may encounter hydratebearing sediments. To simulate this natural scenario CH4 hydrate and CH4 + C3H8 hydrate were synthesized at 5.0 MPa and exposed to a hydrogen-containing gas mixture. In-situ Raman spectroscopic measurements demonstrated the incorporation of H2 molecules into the hydrate phase even at a partial pressure of 0.5 MPa. Exsitu Raman spectroscopic characterization of hydrates formed from a CH4 + H2 gas mixture at 5.0 MPa confirmed the H2 inclusion within the large cavities of structure I. The results show that the interactions between H2 and the natural gas hydrate phase range from the incorporation of H2 molecules into the hydrate phase to the rapid dissociation of the gas hydrate depending on thermodynamic conditions and H2 concentration in the coexisting gas phase.
Ammonia Decomposition and Hydrogen Production via Novel FeCoNiCuMnO High-entropy Ceramic Catalysts
Oct 2025
Publication
Ammonia (NH3) decomposition offers a pathway for water purification and green hydrogen production yet conventional catalysts often suffer from poor stability due to agglomeration. This study presents a novel (FeCoNiCuMn)O high-entropy ceramic (HEC) catalyst synthesized via fast-moving bed pyrolysis (FMBP) which prevents aggregation and enhances catalytic performance. The HEC catalyst applied as an anode in electrochemical oxidation (EO) demonstrated a uniform spinel (AB2O4) structure confirmed by XRD XRF and ICP-OES. Electronic structure characterization using UPS and LEIPS revealed a bandgap of 4.722 eV with EVBM and ECBM values facilitating redox reactions. Under 9 V and 50 mA/cm² current density the HEC electrode achieved 99% ammonia decomposition within 90 min and retained over 90% efficiency after four cycles. Surface analysis by XPS and HAXPES indicated oxidation state variations confirming catalyst activity and stability. Gas chromatography identified H2 N2 and O2 as the main products with ~64.7% Faradaic efficiency for H2 classifying it as green hydrogen. This dual-function approach highlights the (FeCoNiCuMn)O HEC anode as a promising and sustainable solution for wastewater treatment and hydrogen production.
Techno-Economic Assessment of Green Hydrogen Production in Australia Using Off-Grid Hybrid Resources of Solar and Wind
Jun 2025
Publication
This study presents a techno-economic framework for assessing the potential of utilizing hybrid renewable energy sources (wind and solar) to produce green hydrogen with a specific focus on Australia. The model’s objective is to equip decision-makers in the green hydrogen industry with a reliable methodology to assess the availability of renewable resources for cost-effective hydrogen production. To enhance the credibility of the analysis the model integrates 10 min on-ground solar and wind data uses a high-resolution power dispatch simulation and considers electrolyzer operational thresholds. This study concentrates on five locations in Australia and employs high-frequency resource data to quantify wind and solar availability. A precise simulation of power dispatch for a large off-grid plant has been developed to analyze the PV/wind ratio element capacities and cost variables. The results indicate that the locations where wind turbines can produce cost-effective hydrogen are limited due to the high capital investment which renders wind farms uneconomical for hydrogen production. Our findings show that only one location—Edithburgh South Australia—under a 50% solar–50% wind scenario achieves a hydrogen production cost of 10.3 ¢USD/Nm3 which is lower than the 100% solar scenario. In the other four locations the 100% solar scenario proves to be the most cost-effective for green hydrogen production. This study suggests that precise and comprehensive resource assessment is crucial for developing hydrogen production plants that generate low-cost green hydrogen.
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