Netherlands
Requirements for the Safety Assessment for the Approval of a Hydrogen Refueling Station
Sep 2007
Publication
The EC 6th framework research project HyApproval will draft a Handbook which will describe all relevant issues to get approval to construct and operate a Hydrogen Refuelling Station (HRS) for hydrogen vehicles. In WP3 of the HyApproval project it is under investigation which safety information competent authorities require to give a licence to construct an operate an HRS. The paper describes the applied methodology to collect the information from the authorities in 5 EC countries and the USA. The results of the interviews and recommendations for the information to include in the Handbook are presented.
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Deflagration of a Large-Scale H2-Air Mixture in Open Atmosphere
Sep 2005
Publication
This paper presents a compilation of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V2 which is based on an experiment on hydrogen combustion that is first described. A list of the results requested from participants is also included. The main characteristics of the models used for the calculations are compared in a very succinct way by using tables. The comparison between results together with the experimental data when available is made through a series of graphs. The results show quite good agreement with the experimental data. The calculations have demonstrated to be sensitive to computational domain size and far field boundary condition.
The Curious Case of the Conflicting Roles of Hydrogen in Global Energy Scenarios
Oct 2019
Publication
As energy systems transition from fossil-based to low-carbon they face many challenges particularly concerning energy security and flexibility. Hydrogen may help to overcome these challenges with potential as a transport fuel for heating energy storage conversion to electricity and in industry. Despite these opportunities hydrogen has historically had a limited role in influential global energy scenarios. Whilst more recent studies are beginning to include hydrogen the role it plays in different scenarios is extremely inconsistent. In this perspective paper reasons for this inconsistency are explored considering the modelling approach behind the scenario scenario design and data assumptions. We argue that energy systems are becoming increasingly complex and it is within these complexities that new technologies such as hydrogen emerge. Developing a global energy scenario that represents these complexities is challenging and in this paper we provide recommendations to help ensure that emerging technologies such as hydrogen are appropriately represented. These recommendations include: using the right modelling tools whilst knowing the limits of the model; including the right sectors and technologies; having an appropriate level of ambition; and making realistic data assumptions. Above all transparency is essential and global scenarios must do more to make available the modelling methods and data assumptions used.
Measurement Challenges for Hydrogen Vehicles
Apr 2019
Publication
Uptake of hydrogen vehicles is an ideal solution for countries that face challenging targets for carbon dioxide reduction. The advantage of hydrogen fuel cell electric vehicles is that they behave in a very similar way to petrol engines yet they do not emit any carbon containing products during operation. The hydrogen industry currently faces the dilemma that they must meet certain measurement requirements (set by European legislation) but cannot do so due to a lack of available methods and standards. This paper outlines the four biggest measurement challenges that are faced by the hydrogen industry including flow metering quality assurance quality control and sampling.
Hydrogen Permeation Studies of Composite Supported Alumina-carbon Molecular Sieves Membranes: Separation of Diluted Hydrogen from Mixtures with Methane
Jun 2020
Publication
One alternative for the storage and transport of hydrogen is blending a low amount of hydrogen (up to 15 or 20%) into existing natural gas grids. When demanded hydrogen can be then separated close to the end users using membranes. In this work composite alumina carbon molecular sieves membranes (Al-CMSM) supported on tubular porous alumina have been prepared and characterized. Single gas permeation studies showed that the H2/CH4 separation properties at 30 °C are well above the Robeson limit of polymeric membranes. H2 permeation studies of the H2–CH4 mixture gases containing 5–20% of H2 show that the H2 purity depends on the H2 content in the feed and the operating temperature. In the best scenario investigated in this work for samples containing 10% of H2 with an inlet pressure of 7.5 bar and permeated pressure of 0.01 bar at 30 °C the H2 purity obtained was 99.4%.
Workshop Report: Summary & Outcomes, Putting Science into Standards Power-to-Hydrogen and HCNG
Oct 2014
Publication
The Joint Research Centre (JRC) of the European Commission together with the European Association of Research and Technology Organisations (EARTO) the European Standards Organisations (ESO) CEN and CENELEC and the European Commission Directorate-General Enterprise and Industry (ENTR) have launched an initiative within the context of the European Forum on Science and Industry to bring the scientific and standardization communities closer together. The second and very successful workshop in a series entitled “Putting Science into Standards" was held in at the Institute for Energy and Transport of the JRC in Petten on 21-22 October 2014.<br/>The workshop focused on Power to Hydrogen (P2H) and Hydrogen Compressed Natural Gas (HCNG) which represent a promising and major contribution to the challenging management of increased integration of renewable energy sources in the overall energy system. The workshop offered a platform to exchange ideas on technologies policy and standardization issues. The participation of major stakeholders from both industry and research to this event proved fruitful in moving towards consensus on the relevant technical issues involved and at identifying a common way forward to increase the maturity and market visibility of P2H components and systems. Other outcomes include a clarification of expectations of industry of where and how policy and standardization can contribute to a competitive development of P2H and related issues. The workshop results will be used to devise a roadmap on "Opportunities for Power to Hydrogen and HCNG" by CEN/CENELEC outlining the next steps of standardization activities.
The Role of the Substrate on the Mechanical and Thermal Stability of Pd Thin Films During Hydrogen (De)sorption
Nov 2020
Publication
In this work we studied the mechanical and thermal stability of ~100 nm Pd thin films magnetron sputter deposited on a bare oxidized Si(100) wafer a sputtered Titanium (Ti) intermediate layer and a spin-coated Polyimide (PI) intermediate layer. The dependence of the film stability on the film morphology and the film-substrate interaction was investigated. It was shown that a columnar morphology with elongated voids at part of the grain boundaries is resistant to embrittlement induced by the hydride formation (α↔β phase transitions). For compact film morphology depending on the rigidity of the intermediate layer and the adherence to the substrate complete transformation (Pd-PI-SiO2/Si) or partly suppression (Pd-Ti-SiO2/Si) of the α to β-phase was observed. In the case of Pd without intermediate layer (Pd-SiO2/Si) buckling delamination occurred. The damage and deformation mechanisms could be understood by the analysis of the stresses and dislocation (defects) behavior near grain boundaries and the film-substrate interface. From diffraction line-broadening combined with microscopy analysis we showed that in Pd thin films stresses relax at critical stress values via different relaxation pathways depending on film-microstructure and film-substrate interaction. On the basis of the in-situ hydriding experiments it was concluded that a Pd film on a flexible PI intermediate layer exhibits free-standing film-like behavior besides being strongly clamped on a stiff SiO2/Si substrate.
Achievements of European Projects on Membrane Reactor for Hydrogen Production
May 2017
Publication
Membrane reactors for hydrogen production can increase both the hydrogen production efficiency at small scale and the electric efficiency in micro-cogeneration systems when coupled with Polymeric Electrolyte Membrane fuel cells. This paper discusses the achievements of three European projects (FERRET FluidCELL BIONICO) which investigate the application of the membrane reactor concept to hydrogen production and micro-cogeneration systems using both natural gas and biofuels (biogas and bio-ethanol) as feedstock. The membranes used to selectively separate hydrogen from the other reaction products (CH4 CO2 H2O etc.) are of asymmetric type with a thin layer of Pd alloy (<5 μm) and supported on a ceramic porous material to increase their mechanical stability. In FERRET the flexibility of the membrane reactor under diverse natural gas quality is validated. The reactor is integrated in a micro-CHP system and achieves a net electric efficiency of about 42% (8% points higher than the reference case). In FluidCELL the use of bio-ethanol as feedstock for micro-cogeneration Polymeric Electrolyte Membrane based system is investigated in off-grid applications and a net electric efficiency around 40% is obtained (6% higher than the reference case). Finally BIONICO investigates the hydrogen production from biogas. While BIONICO has just started FERRET and FluidCELL are in their third year and the two prototypes are close to be tested confirming the potentiality of membrane reactor technology at small scale.
Recent Advances in Pd-Based Membranes for Membrane Reactors
Jan 2017
Publication
Palladium-based membranes for hydrogen separation have been studied by several research groups during the last 40 years. Much effort has been dedicated to improving the hydrogen flux of these membranes employing different alloys supports deposition/production techniques etc. High flux and cheap membranes yet stable at different operating conditions are required for their exploitation at industrial scale. The integration of membranes in multifunctional reactors (membrane reactors) poses additional demands on the membranes as interactions at different levels between the catalyst and the membrane surface can occur. Particularly when employing the membranes in fluidized bed reactors the selective layer should be resistant to or protected against erosion. In this review we will also describe a novel kind of membranes the pore-filled type membranes prepared by Pacheco Tanaka and coworkers that represent a possible solution to integrate thin selective membranes into membrane reactors while protecting the selective layer. This work is focused on recent advances on metallic supports materials used as an intermetallic diffusion layer when metallic supports are used and the most recent advances on Pd-based composite membranes. Particular attention is paid to improvements on sulfur resistance of Pd based membranes resistance to hydrogen embrittlement and stability at high temperature.
Towards a CO2-neutral Steel Industry: Justice Aspects of CO2 Capture and Storage, Biomass- and Green Hydrogen-based Emission Reductions
Apr 2022
Publication
A rapid transition towards a CO2-neutral steel industry is required to limit climate change. Such a transition raises questions of justice as it entails positive and negative impacts unevenly distributed across societal stakeholders. To enable stakeholders to address such concerns this paper assesses the justice implications of three options that reduce emissions: CO2 capture and storage (CCS) on steel (up to 70%) bio-based steelmaking (up to 50%) and green hydrogen-based steel production (up to 100%). We select justice indicators from the energy climate labour and environmental justice literature and assess these indicators qualitatively for each of the technological routes based on literature and desk research. We find context-dependent differences in justness between the different technological routes. The impact on stakeholders varies across regions. There are justice concerns for local communities because of economic dependence on and environmental impact of the industry. Communities elsewhere are impacted through the siting of infrastructure and feedstock production. CCS and bio-based steelmaking routes can help retain industry and associated economic benefits on location while hydrogen-based steelmaking may deal better with environmental concerns. We conclude that besides techno-economic and environmental information transparency on sector-specific justice implications of transforming steel industries is essential for decision-making on technological routes
CFD Simulations of Filling and Emptying of Hydrogen Tanks
Jun 2016
Publication
During the filling of hydrogen tanks high temperatures can be generated inside the vessel because of the gas compression while during the emptying low temperatures can be reached because of the gas expansion. The design temperature range goes from −40 °C to 85 °C. Temperatures outside that range could affect the mechanical properties of the tank materials. CFD analyses of the filling and emptying processes have been performed in the HyTransfer project. To assess the accuracy of the CFD model the simulation results have been compared with new experimental data for different filling and emptying strategies. The comparison between experiments and simulations is shown for the temperatures of the gas inside the tank for the temperatures at the interface between the liner and the composite material and for the temperatures on the external surface of the vessel.
Influence of the Gas Injector Configuration on the Temperature Evolution During Refueling of On-board Hydrogen Tanks
Jul 2016
Publication
In this article we show a refuelling strategy analysis using different injector configurations to refuel a 70 MPa composite reinforced type 4 tank. The gas has been injected through single openings of different diameters (3 mm 6 mm and 10 mm) and alternatively through multiple small holes (4 × 3 mm). For each injector configuration slow (12 min) and faster (3 min) fillings have been performed. The gas temperature has been measured at different positions inside the tank as well as the temperatures of the wall materials at various locations: on the external surface and at the interface between the liner and the fiber reinforced composite. In general the larger the injector diameter and the slower the filling the higher the chance that the gas develops vertical temperature gradients (a so-called gas temperature stratification) resulting in higher than average temperatures near the top of the tank and lower than average at its bottom. While the single 3 mm opening injector causes homogeneous gas temperatures for both filling speeds both the 6 mm and 10 mm opening injectors induce gas temperature stratification during the 12 min fillings. The injector with multiple holes has an area comparable to the 6 mm single opening injector: in general this more complex geometry tends to limit the inhomogeneity of gas temperatures during slow fillings. When gas temperature stratification develops the wall materials temperature is also locally affected. This results in a higher than average temperature at the top of the tank and higher the slower the filling.
Simulation of the Fast Filling of Hydrogen Tanks
Sep 2009
Publication
High pressure storage of hydrogen in tanks is a promising option to provide the necessary fuel for transportation purposes. The fill process of a high-pressure tank should be reasonably short but must be designed to avoid too high temperatures in the tank. The shorter the fill should be the higher the maximum temperature in the tank climbs. For safety reasons an upper temperature limit is included in the requirements for refillable hydrogen tanks (ISO 15869) which sets the limit for any fill optimization. It is crucial to understand the phenomena during a tank fill to stay within the safety margins.<br/>The paper describes the fast filling process of hydrogen tanks by simulations based on the Computational Fluid Dynamics (CFD) code CFX. The major result of the simulations is the local temperature distribution in the tank depending on the materials of liner and outer thermal insulation. Different material combinations (type III and IV) are investigated.<br/>Some measurements from literature are available and are used to validate the approach followed in CFX to simulate the fast filling of tanks. Validation has to be continued in future to further improve the predictability of the calculations for arbitrary geometries and material combinations.
Safety of Laboratories for New Hydrogen Techniques
Sep 2007
Publication
In this paper a case of hydrogen release in a typical research laboratory for the characterisation of hydrogen solid-state storage materials has been considered. The laboratory is equipped with various testing equipments for the assessment of hydrogen capacity in materials typically in the 1 to 200 bar pressure range and temperatures up to 500°C. Hydrogen is delivered at 200 bar by a 50 l gas bottle and a compressor located outside the laboratory. The safety measures directly related to hydrogen hazard consist in a distributed ventilation of the laboratory and air extraction fume hoods located on top of each instrument. Goal of this work is the modelling of hydrogen accidental release in a real laboratory case in order to provide a more fundamental basis for the laboratory safety design and assist the decision on the number and position of the safety sensors. The computational fluid dynamics code (CFD) ANSYS-CFX has been selected in order to perform the numerical investigations. Two basic accidental release scenarios have been assumed both at 200 bar: a major leak corresponding to a guillotine breaking of the hydrogen distribution line and a smaller leak typical for a not properly tight junction.
Fuel Cell Electric Vehicles and Hydrogen Balancing 100 Percent Renewable and Integrated National Transportation and Energy Systems
Feb 2021
Publication
Future national electricity heating cooling and transport systems need to reach zero emissions. Significant numbers of back-up power plants as well as large-scale energy storage capacity are required to guarantee the reliability of energy supply in 100 percent renewable energy systems. Electricity can be partially converted into hydrogen which can be transported via pipelines stored in large quantities in underground salt caverns to overcome seasonal effects and used as electricity storage or as a clean fuel for transport. The question addressed in this paper is how parked and grid-connected hydrogen-fuelled Fuel Cell Electric Vehicles might balance 100 per cent renewable electricity heating cooling and transport systems at the national level in Denmark Germany Great Britain France and Spain? Five national electricity heating cooling and transport systems are modeled for the year 2050 for the five countries assuming only 50 percent of the passenger cars to be grid-connected Fuel Cell Electric Vehicles the remaining Battery Electric Vehicles. The grid-connected Fuel Cell Electric Vehicle fleet can always balance the energy systems and their usage is low having load factors of 2.1–5.5 percent corresponding to an average use of 190–480 h per car per year. At peak times occurring only a few hours per year 26 to 43 percent of the grid-connected Fuel Cell Electric Vehicle are required and in particular for energy systems with high shares of solar energy such as Spain balancing by grid-connected Fuel Cell Electric Vehicles is mainly required during the night which matches favorably with driving usage.
HIAD 2.0 – Hydrogen Incident and Accident Database
Sep 2019
Publication
Hydrogen technologies are expected to play a key role in implementing the transition from a fossil fuel- based to a more sustainable lower-carbon energy system. To facilitate their widespread deployment the safe operation and hydrogen systems needs to be ensured together with the evaluation of the associated risk.<br/>HIAD has been designed to be a collaborative and communicative web-based information platform holding high quality information of accidents and incidents related to hydrogen technologies. The main goal of HIAD was to become not only a standard industrial accident database but also an open communication platform suitable for safety lessons learned and risk communication as well as a potential data source for risk assessment; it has been set up to improve the understanding of hydrogen unintended events to identify measures and strategies to avoid incidents/accidents and to reduce the consequence if an accident occurs.<br/>In order to achieve that goal the data collection is characterized by a significant degree of detail and information about recorded events (e.g. causes physical consequences lesson learned). Data are related not only to real incident and accidents but also to hazardous situations.<br/>The concept of a hydrogen accident database was generated in the frame of the project HySafe an EC co-funded NoE of the 6th Frame Work Programme. HIAD was built by EC-JRC and populated by many HySafe partners. After the end of the project the database has been maintained and populated by JRC with publicly available events. The original idea was to provide a tool also for quantitative risk assessment able to conduct simple analyses of the events; unfortunately that goal could not be reached because of a lack of required statistics: it was not possible to establish a link with potential event providers coming from private sector not willing to share information considered confidential. Starting from June 2016 JRC has been developing a new version of the database (i.e. HIAD 2.0); the structure of the database and the web-interface have been redefined and simplified resulting in a streamlined user interface compared to the previous version of HIAD. The new version is mainly focused to facilitate the sharing of lessons learned and other relevant information related to hydrogen technology; the database will be public and the events will be anonymized. The database will contribute to improve the safety awareness fostering the users to benefit from the experiences of others as well as to share information from their own experiences.
State-of-the-Art and Research Priorities in Hydrogen Safety
Sep 2013
Publication
On October 16-17 2012 the International Association for Hydrogen Safety (HySafe) in cooperation with the Institute for Energy and Transport of the Joint Research Centre of the European Commission (JRC IET Petten) held a two-day workshop dedicated to Hydrogen Safety Research Priorities. The workshop was hosted by Federal Institute for Materials Research and Testing (BAM) in Berlin Germany. The main idea of the Workshop was to bring together stakeholders who can address the existing knowledge gaps in the area of the hydrogen safety including identification and prioritization of such gaps from the standpoint of scientific knowledge both experimental and theoretical including numerical. The experience highlighting these gaps which was obtained during both practical applications (industry) and risk assessment should serve as reference point for further analysis. The program included two sections: knowledge gaps as they are addressed by industry and knowledge gaps and state-of-the-art by research. In the current work the main results of the workshop are summarized and analysed.
Methane Pyrolysis in a Molten Gallium Bubble Column Reactor for Sustainable Hydrogen Production: Proof of Concept & Techno-economic Assessment
Dec 2020
Publication
Nowadays nearly 50% of the hydrogen produced worldwide comes from Steam Methane Reforming (SMR) at an environmental burden of 10.5 tCO2 eq/tH2 accelerating the consequences of global warming. One way to produce clean hydrogen is via methane pyrolysis using melts of metals and salts. Compared to SMR significant less CO2 is produced due to conversion of methane into hydrogen and carbon making this route more sustainable to generate hydrogen. Hydrogen is produced with high purity and solid carbon is segregated and deposited on the molten bath. Carbon may be sold as valuable co-product making industrial scale promising. In this work methane pyrolysis was performed in a quartz bubble column using molten gallium as heat transfer agent and catalyst. A maximum conversion of 91% was achieved at 1119 °C and ambient pressure with a residence time of the bubbles in the liquid of 0.5 s. Based on in-depth analysis of the carbon it can be characterized as carbon black. Techno-economic and sensitivity analyses of the industrial concept were done for different scenarios. The results showed that if co-product carbon is saleable and a CO2 tax of 50 euro per tonne is imposed to the processes the molten metal technology can be competitive with SMR.
Effect of Precooled Inlet Gas Temperature and Mass flow Rate on Final State of Charge During Hydrogen Vehicle Refueling
Mar 2015
Publication
Short refuelling time and high final state of charge are among the main hydrogen car user's requirements. To meet these requirements without exceeding the tank materials safety limits hydrogen precooling is needed. Filling experiments with different inlet gas temperatures and mass flow rates have been executed using two different types of on-board tanks (type 3 and 4). State of charge has a strong dependency on the inlet gas temperature. This dependency is more visible for type 4 tanks. Lowest precooling temperature (−40 °C) is not always required in order to meet user's requirements so energy savings can be achieved if the initial conditions of the tank are correctly identified. The results of the experiments performed have been compared with the SAE J2601 look-up tables for non-communication fillings. A big safety margin has been observed in these tables. Refuelling could be performed faster and with less demanding precooling requirements if the initial conditions and the configuration of the hydrogen storage system are well known.
Indoor Use of Hydrogen, Knowledge Gaps and Priorities for the Improvement of Current Standards on Hydrogen, a Presentation of HyIndoor European Project
Sep 2013
Publication
To develop safety strategies for the use of hydrogen indoors the HyIndoor project is studying the behaviour of a hydrogen release deflagration or non-premixed flame in an enclosed space such as a fuel cell or its cabinet a room or a warehouse. The paper proposes a safety approach based on safety objectives that can be used to take various scenarios of hydrogen leaks into account for the safe design of Hydrogen and Fuel Cell (HFC) early market applications. Knowledge gaps on current engineering models and unknown influence of specific parameters were identified and prioritized thereby re-focusing the objectives of the project test campaign and numerical simulations. This approach will enable the improvement of the specification of openings and use of hydrogen sensors for enclosed spaces. The results will be disseminated to all stakeholders including hydrogen industry and RCS bodies.
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