Netherlands
Reduction Kinetics of Hematite Powder in Hydrogen Atmosphere at Moderate Temperatures
Sep 2018
Publication
Hydrogen has received much attention in the development of direct reduction of iron ores because hydrogen metallurgy is one of the effective methods to reduce CO2 emission in the iron and steel industry. In this study the kinetic mechanism of reduction of hematite particles was studied in a hydrogen atmosphere. The phases and morphological transformation of hematite during the reduction were characterized using X-ray diffraction and scanning electron microscopy with energy dispersive spectroscopy. It was found that porous magnetite was formed and the particles were degraded during the reduction. Finally sintering of the reduced iron and wüstite retarded the reductive progress. The average activation energy was extracted to be 86.1 kJ/mol and 79.1 kJ/mol according to Flynn-Wall-Ozawa (FWO) and Starink methods respectively. The reaction fraction dependent values of activation energy were suggested to be the result of multi-stage reactions during the reduction process. Furthermore the variation of activation energy value was smoothed after heat treatment of hematite particles.
Permeation Tests in Type-approval Regulations for Hydrogen Fuelled Vehicles: Analysis and Testing Experiences at the JRC-GASTEF Facility
Jan 2023
Publication
This article presents an analysis of the permeation tests established in the current regulations for the type-approval of on board tanks in hydrogen vehicles. The analysis is done from the point of view of a test maker regarding the preparation for the execution of a permeation test. The article contains a description of the required instrumentation and set-up to carry out a permeation test according to the applicable standards and regulations. Tank conditions at the beginning of the test configuration of permeation chamber duration of the test or permeation rate to be reported are aspects that are not well-defined in regulations. In this paper we examine the challenges when carrying out a permeation test and propose possible solutions to overcome them with the intention of supporting test makers and helping the development of permeation test guidelines.
Exploring Supply Chain Design and Expansion Planning of China's Green Ammonia Production with an Optimization-based Simulation Approach
Aug 2021
Publication
Green ammonia production as an important application for propelling the upcoming hydrogen economy has not been paid much attention by China the world's largest ammonia producer. As a result related studies are limited. This paper explores potential supply chain design and planning strategies of green ammonia production in the next decade of China with a case study in Inner Mongolia. A hybrid optimization-based simulation approach is applied considering traditional optimization approaches are insufficient to address uncertainties and dynamics in a long-term energy transition. Results show that the production cost of green ammonia will be at least twice that of the current level due to higher costs of hydrogen supply. Production accounts for the largest share of the total expense of green hydrogen (~80 %). The decline of electricity and electrolyser prices are key in driving down the overall costs. In addition by-product oxygen is also considered in the model to assess its economic benefits. We found that by-product oxygen sales could partly reduce the total expense of green hydrogen (~12 % at a price of USD 85/t) but it also should be noted that the volatile price of oxygen may pose uncertainties and risks to the effectiveness of the offset. Since the case study may represent the favourable conditions in China due to the abundant renewable energy resources and large-scale ammonia industry in this region we propose to take a moderate step towards green ammonia production and policies should be focused on reducing the electricity price and capital investments in green hydrogen production. We assume the findings and implications are informative to planning future green ammonia production in China.
1921–2021: A Century of Renewable Ammonia Synthesis
Apr 2022
Publication
Synthetic ammonia manufactured by the Haber–Bosch process and its variants is the key to securing global food security. Hydrogen is the most important feedstock for all synthetic ammonia processes. Renewable ammonia production relies on hydrogen generated by water electrolysis using electricity generated from hydropower. This was used commercially as early as 1921. In the present work we discuss how renewable ammonia production subsequently emerged in those countries endowed with abundant hydropower and in particular in regions with limited or no oil gas and coal deposits. Thus renewable ammonia played an important role in national food security for countries without fossil fuel resources until after the mid-20th century. For economic reasons renewable ammonia production declined from the 1960s onward in favor of fossil-based ammonia production. However renewable ammonia has recently gained traction again as an energy vector. It is an important component of the rapidly emerging hydrogen economy. Renewable ammonia will probably play a significant role in maintaining national and global energy and food security during the 21st century.
Overview of First Outcomes of PNR Project HYTUNNEL-CS
Sep 2021
Publication
Dmitry Makarov,
Donatella Cirrone,
Volodymyr V. Shentsov,
Sergii Kashkarov,
Vladimir V. Molkov,
Z. Xu,
Mike Kuznetsov,
Alexandros G. Venetsanos,
Stella G. Giannissi,
Ilias C. Tolias,
Knut Vaagsaether,
André Vagner Gaathaug,
Mark R. Pursell,
W. M. Rattigan,
Frank Markert,
Luisa Giuliani,
L.S. Sørensen,
A. Bernad,
Mercedes Sanz Millán,
U. Kummer,
C. Brauner,
Paola Russo,
J. van den Berg,
F. de Jong,
Tom Van Esbroeck,
M. Van De Veire,
D. Bouix,
Gilles Bernard-Michel,
Sergey Kudriakov,
Etienne Studer,
Domenico Ferrero,
Joachim Grüne and
G. Stern
The paper presents the first outcomes of the experimental numerical and theoretical studies performed in the funded by Fuel Cell and Hydrogen Joint Undertaking (FCH2 JU) project HyTunnel-CS. The project aims to conduct pre-normative research (PNR) to close relevant knowledge gaps and technological bottlenecks in the provision of safety of hydrogen vehicles in underground transportation systems. Pre normative research performed in the project will ultimately result in three main outputs: harmonised recommendations on response to hydrogen accidents recommendations for inherently safer use of hydrogen vehicles in underground traffic systems and recommendations for RCS. The overall concept behind this project is to use inter-disciplinary and inter-sectoral prenormative research by bringing together theoretical modelling and experimental studies to maximise the impact. The originality of the overall project concept is the consideration of hydrogen vehicle and underground traffic structure as a single system with integrated safety approach. The project strives to develop and offer safety strategies reducing or completely excluding hydrogen-specific risks to drivers passengers public and first responders in case of hydrogen vehicle accidents within the currently available infrastructure.
Exploring the Possibility of Using Molten Carbonate Fuel Cell for the Flexible Coproduction of Hydrogen and Power
Sep 2021
Publication
Fuel cells are electrochemical devices that are conventionally used to convert the chemical energy of fuels into electricity while producing heat as a byproduct. High temperature fuel cells such as molten carbonate fuel cells and solid oxide fuel cells produce significant amounts of heat that can be used for internal reforming of fuels such as natural gas to produce gas mixtures which are rich in hydrogen while also producing electricity. This opens up the possibility of using high temperature fuel cells in systems designed for flexible coproduction of hydrogen and power at very high system efficiency. In a previous study the flowsheet software Cycle-Tempo has been used to determine the technical feasibility of a solid oxide fuel cell system for flexible coproduction of hydrogen and power by running the system at different fuel utilization factors (between 60 and 95%). Lower utilization factors correspond to higher hydrogen production while at a higher fuel utilization standard fuel cell operation is achieved. This study uses the same basis to investigate how a system with molten carbonate fuel cells performs in identical conditions also using Cycle-Tempo. A comparison is made with the results from the solid oxide fuel cell study.
Hydrogen in the Electricity Value Chain
Mar 2019
Publication
Renewable energy sources like solar-PV and wind and the electrification of heating demand lead to more variability in the generation and demand of electricity. The need for flexibility in the electricity supply system e.g. by energy storage will therefore increase. Hydrogen has been a long-serving CO2-free energy carrier apt to store energy over a long period of time without significant losses.
Renaissance of Ammonia Synthesis for Sustainable Production of Energy and Fertilizers
Feb 2021
Publication
Green ammonia synthesis via the Haber–Bosch (HB) process has become a major field of research in the recent years for production of fertilizers and seasonal energy storage due to drastic drop in cost of renewable hydrogen. While the field of catalysis and engineering has worked on this subject for many years the current process of ammonia synthesis remains essentially unaltered. As a result current industrial developments on green ammonia are based on the HB process which can only be economical at exceptionally large scales limiting implementation on financially strained economies. For green ammonia to become an economic “equalizer” that supports the energy transition around the world it is essential to facilitate the downscalability and operational robustness of the process. This contribution briefly discusses the main scientific and engineering findings that have paved the way of low-temperature and pressure ammonia synthesis using heterogeneous catalysts.
High Technical and Temporal Resolution Integrated Energy System Modelling of Industrial Decarbonisation
Aug 2022
Publication
Owing to the complexity of the sector industrial activities are often represented with limited technological resolution in integrated energy system models. In this study we enriched the technological description of industrial activities in the integrated energy system analysis optimisation (IESA-Opt) model a peer-reviewed energy system optimisation model that can simultaneously provide optimal capacity planning for the hourly operation of all integrated sectors. We used this enriched model to analyse the industrial decarbonisation of the Netherlands for four key activities: high-value chemicals hydrocarbons ammonia and steel production. The analyses performed comprised 1) exploring optimality in a reference scenario; 2) exploring the feasibility and implications of four extreme industrial cases with different technological archetypes namely a bio-based industry a hydrogen-based industry a fully electrified industry and retrofitting of current assets into carbon capture utilisation and storage; and 3) performing sensitivity analyses on key topics such as imported biomass hydrogen and natural gas prices carbon storage potentials technological learning and the demand for olefins. The results of this study show that it is feasible for the energy system to have a fully bio-based hydrogen-based fully electrified and retrofitted industry to achieve full decarbonisation while allowing for an optimal technological mix to yield at least a 10% cheaper transition. We also show that owing to the high predominance of the fuel component in the levelled cost of industrial products substantial reductions in overnight investment costs of green technologies have a limited effect on their adoption. Finally we reveal that based on the current (2022) energy prices the energy transition is cost-effective and fossil fuels can be fully displaced from industry and the national mix by 2050
An Economic and Greenhouse Gas Footprint Assessment of International Maritime Transportation of Hydrogen Using Liquid Organic Hydrogen Carriers
Apr 2023
Publication
The supply storage and (international) transport of green hydrogen (H2) are essential for the decarbonization of the energy sector. The goal of this study was to assess the final cost-price and carbon footprint of imported green H2 in the market via maritime shipping of liquid organic hydrogen carriers (LOHCs) including dibenzyl toluene-perhydro-dibenzyltoluene (DBTPDBT) and toluene-methylcyclohexane (TOL-MCH) systems. The study focused on logistic steps in intra-European supply chains in different scenarios of future production in Portugal and demand in the Netherlands and carbon tariffs between 2030 and 2050. The case study is based on a formally accepted agreement between Portugal and the Netherlands within the Strategic Forum on Important Projects of Common European Interest (IPCEI). Under the following assumptions the results show that LOHCs are a viable technical-economic solution with logistics costs from 2030 to 2050 varying between 0.30-0.37 €/kg-H2 for DBT-PDBT and 0.28-0.34 €/kg-H2 for TOL-MCH. The associated CO2 emissions of these international H2 supply chains are between 0.46 and 2.46 kg-CO2/GJ (LHV) and 0.55-2.95 kg-CO2/GJ (LHV) for DBT-PDBT and TOL-MCH respectively.
Energy Use and Greenhouse Gas Emissions of Traction Alternatives for Regional Railways
Feb 2024
Publication
This paper presents a method for estimating Well-to-Wheel (WTW) energy use and greenhouse gas (GHG) emissions attributed to the advanced railway propulsion systems implemented in conjunction with different energy carriers and their production pathways. The analysis encompasses diesel-electric multiple unit vehicles converted to their hybrid-electric plug-in hybrid-electric fuel cell hybrid-electric or battery-electric counterparts combined with biodiesel or hydrotreated vegetable oil (HVO) as the first and second generation biofuels liquefied natural gas (LNG) hydrogen and/or electricity. The method is demonstrated using non-electrified regional railway network with heterogeneous vehicle fleet in the Netherlands as a case. Battery-electric system utilizing green electricity is identified as the only configuration leading to emission-free transport while offering the highest energy use reduction by 65–71% compared to the current diesel-powered hybrid-electric system. When using grey electricity based on the EU2030 production mix these savings are reduced to about 27–39% in WTW energy use and around 68–73% in WTW GHG emissions. Significant reductions in overall energy use and emissions are obtained for the plug-in hybrid-electric concept when combining diesel LNG or waste cooking oil-based HVO with electricity. The remaining configurations that reduce energy use and GHG emissions are hybrid-electric systems running on LNG or HVO from waste cooking oil. The latter led to approximately 88% lower WTW emissions than the baseline for each vehicle type. When produced from natural gas or EU2030-mix-based electrolysis hydrogen negatively affected both aspects irrespective of the prime mover technology. However when produced via green electricity it offers a GHG reduction of approximately 90% for hybrid-electric and fuel cell hybrid-electric configurations with a further reduction of up to 92–93% if combined with green electricity in plug-in hybrid-electric systems. The results indicate that HVO from waste cooking oil could be an effective and instantly implementable transition solution towards carbon–neutral regional trains allowing for a smooth transition and development of supporting infrastructure required for more energy-efficient and environment-friendly technologies.
An Approach for Sizing a PV-battery-electrolyzer-fuel cell Energy System: A Cast Study at a Field Lab
May 2023
Publication
Hydrogen is becoming increasingly popular as a clean secure and affordable energy source for the future. This study develops an approach for designing a PV–battery–electrolyzer–fuel cell energy system that utilizes hydrogen as a long-term storage medium and battery as a short-term storage medium. The system is designed to supply load demand primarily through direct electricity generation in the summer and indirect electricity generation through hydrogen in the winter. The sizing of system components is based on the direct electricity and indirect hydrogen demand with a key input parameter being the load sizing factor which determines the extent to which hydrogen is used to meet seasonal imbalance. Technical and financial indicators are used to assess the performance of the designed system. Simulation results indicate that the energy system can effectively balance the seasonal variation of renewable generation and load demand with the use of hydrogen. Additionally guidelines for achieving self-sufficiency and system sustainability for providing enough power in the following years are provided to determine the appropriate component size. The sensitivity analysis indicates that the energy system can achieve self-sufficiency and system sustainability with a proper load sizing factor from a technical perspective. From an economic perspective the levelized cost of energy is relatively high because of the high costs of hydrogen-related components at this moment. However it has great economic potential for future self-sufficient energy systems with the maturity of hydrogen technologies.
Hazard Identification of Hydrogen-Based Alternative Fuels Onboard Ships
Dec 2023
Publication
It is essential to use alternative fuels if we are to reach the emission reduction targets set by the IMO. Hydrogen carriers are classified as zero-emission while having a higher energy density (including packing factor) than pure hydrogen. They are often considered as safe alternative fuels. The exact definition of what safety entails is often lacking both for hydrogen carriers as well as for ship safety. The aim of this study is to review the safety of hydrogen carriers from two perspectives investigating potential connections between the chemical and maritime approaches to safety. This enables a reasoned consideration between safety aspects and other design drivers in ship design and operation. The hydrogen carriers AB NaBH4 KBH4 and two LOHCs (NEC and DBT) are taken into consideration together with a couple reference fuels (ammonia methanol and MDO). After the evaluation of chemical properties related to safety and the scope of the current IMO safety framework it can be concluded that safety remains a vague and non-explicit concept from both perspectives. Therefore further research is required to prove the safe application of hydrogen carriers onboard ships.
Towards Renewable Hydrogen-based Electrolysis: Alkaline vs Proton Exchange Membrane
Jul 2023
Publication
This paper focuses on the battle for a dominant design for renewable hydrogen electrolysis in which the designs alkaline and proton exchange membrane compete for dominance. First a literature review is performed to determine the most relevant factors that influence technology dominance. Following that a Best Worst Method analysis is conducted by interviewing multiple industry experts. The most important factors appear to be: Price Safety Energy consumption Flexibility Lifetime Stack size and Materials used. The opinion of experts on Proton Exchange Membrane and alkaline electrolyser technologies is slightly skewed in favour of alkaline technologies. However the margin is too small to identify a winner in this technology battle. The following paper contributes to the ongoing research on modelling the process of technology selection in the energy sector.
Impact of Experimentally Measured Relative Permeability Hysteresis on Reservoir-scale Performance of Undergound Hydrogen Storage (UHS)
Jan 2024
Publication
Underground Hydrogen Storage (UHS) is an emerging large-scale energy storage technology. Researchers are investigating its feasibility and performance including its injectivity productivity and storage capacity through numerical simulations. However several ad-hoc relative permeability and capillary pressure functions have been used in the literature with no direct link to the underlying physics of the hydrogen storage and production process. Recent relative permeability measurements for the hydrogen-brine system show very low hydrogen relative permeability and strong liquid phase hysteresis very different to what has been observed for other fluid systems for the same rock type. This raises the concern as to what extend the existing studies in the literature are able to reliably quantify the feasibility of the potential storage projects. In this study we investigate how experimentally measured hydrogen-brine relative permeability hysteresis affects the performance of UHS projects through numerical reservoir simulations. Relative permeability data measured during a hydrogen-water core-flooding experiment within ADMIRE project is used to design a relative permeability hysteresis model. Next numerical simulation for a UHS project in a generic braided-fluvial water-gas reservoir is performed using this hysteresis model. A performance assessment is carried out for several UHS scenarios with different drainage relative permeability curves hysteresis model coefficients and injection/production rates. Our results show that both gas and liquid relative permeability hysteresis play an important role in UHS irrespective of injection/production rate. Ignoring gas hysteresis may cause up to 338% of uncertainty on cumulative hydrogen production as it has negative effects on injectivity and productivity due to the resulting limited variation range of gas saturation and pressure during cyclic operations. In contrast hysteresis in the liquid phase relative permeability resolves this issue to some extent by improving the displacement of the liquid phase. Finally implementing relative permeability curves from other fluid systems during UHS performance assessment will cause uncertainty in terms of gas saturation and up to 141% underestimation on cumulative hydrogen production. These observations illustrate the importance of using relative permeability curves characteristic of hydrogen-brine system for assessing the UHS performances.
Multiperiod Modeling and Optimization of Hydrogen-Based Dense Energy Carrier Supply Chains
Feb 2024
Publication
The production of hydrogen-based dense energy carriers (DECs) has been proposed as a combined solution for the storage and dispatch of power generated through intermittent renewables. Frameworks that model and optimize the production storage and dispatch of generated energy are important for data-driven decision making in the energy systems space. The proposed multiperiod framework considers the evolution of technology costs under different levels of promotion through research and targeted policies using the year 2021 as a baseline. Furthermore carbon credits are included as proposed by the 45Q tax amendment for the capture sequestration and utilization of carbon. The implementation of the mixed-integer linear programming (MILP) framework is illustrated through computational case studies to meet set hydrogen demands. The trade-offs between different technology pathways and contributions to system expenditure are elucidated and promising configurations and technology niches are identified. It is found that while carbon credits can subsidize carbon capture utilization and sequestration (CCUS) pathways substantial reductions in the cost of novel processes are needed to compete with extant technology pathways. Further research and policy push can reduce the levelized cost of hydrogen (LCOH) by upwards of 2 USD/kg.
Review on Ammonia as a Potential Fuel: From Synthesis to Economics
Feb 2021
Publication
Ammonia a molecule that is gaining more interest as a fueling vector has been considered as a candidate to power transport produce energy and support heating applications for decades. However the particular characteristics of the molecule always made it a chemical with low if any benefit once compared to conventional fossil fuels. Still the current need to decarbonize our economy makes the search of new methods crucial to use chemicals such as ammonia that can be produced and employed without incurring in the emission of carbon oxides. Therefore current efforts in this field are leading scientists industries and governments to seriously invest efforts in the development of holistic solutions capable of making ammonia a viable fuel for the transition toward a clean future. On that basis this review has approached the subject gathering inputs from scientists actively working on the topic. The review starts from the importance of ammonia as an energy vector moving through all of the steps in the production distribution utilization safety legal considerations and economic aspects of the use of such a molecule to support the future energy mix. Fundamentals of combustion and practical cases for the recovery of energy of ammonia are also addressed thus providing a complete view of what potentially could become a vector of crucial importance to the mitigation of carbon emissions. Different from other works this review seeks to provide a holistic perspective of ammonia as a chemical that presents benefits and constraints for storing energy from sustainable sources. State-of-the-art knowledge provided by academics actively engaged with the topic at various fronts also enables a clear vision of the progress in each of the branches of ammonia as an energy carrier. Further the fundamental boundaries of the use of the molecule are expanded to real technical issues for all potential technologies capable of using it for energy purposes legal barriers that will be faced to achieve its deployment safety and environmental considerations that impose a critical aspect for acceptance and wellbeing and economic implications for the use of ammonia across all aspects approached for the production and implementation of this chemical as a fueling source. Herein this work sets the principles research practicalities and future views of a transition toward a future where ammonia will be a major energy player.
Selection Criteria and Ranking for Sustainable Hydrogen Production Options
Aug 2022
Publication
This paper aims to holistically study hydrogen production options essential for a sustainable and carbon-free future. This study also outlines the benefits and challenges of hydrogen production methods to provide sustainable alternatives to fossil fuels by meeting the global energy demand and net-zero targets. In this study sixteen hydrogen production methods are selected for sustainability investigation based on seven different criteria. The criteria selected in the comparative evaluation cover various dimensions of hydrogen production in terms of economic technical environmental and thermodynamic aspects for better sustainability. The current study results show that steam methane reforming with carbon capture could provide sustainable hydrogen in the near future while the other technologies’ maturity levels increase and the costs decrease. In the medium- and long-terms photonic and thermal-based hydrogen production methods can be the key to sustainable hydrogen production.
Design of Gravimetric Primary Standards for Field-testing of Hydrogen Refuelling Stations
Apr 2020
Publication
The Federal Institute of Metrology METAS developed a Hydrogen Field Test Standard (HFTS) that can be used for field verification and calibration of hydrogen refuelling stations. The testing method is based on the gravimetric principle. The experimental design of the HFTS as well as the description of the method are presented here.
Benchmark of J55 and X56 Steels on Cracking and Corrosion Effects Under Hydrogen Salt Cavern Boundary Conditions
Feb 2024
Publication
Salt caverns have great potential to store relevant amounts of hydrogen as part of the energy transition. However the durability and suitability of commonly used steels for piping in hydrogen salt caverns is still under research. In this work aging effects focusing on corrosion and cracking patterns of casing steel API 5CT J55 and “H2ready” pipeline steel API 5L X56 were investigated with scanning electron microscopy and energy dispersive X-ray spectroscopy after accelerated stress tests with pressure/temperature cycling under hydrogen salt cavern-like conditions. Compared to dry conditions significant more corrosion by presence of salt ions was detected. However compared to X56 only for J55 an intensification of corrosion and cracking at the surface due to hydrogen atmosphere was revealed. Pronounced surface cracks were observed for J55 over the entire samples. Overall the results strongly suggest that X56 is more resistant than J55 under the conditions of a hydrogen salt cavern.
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