Netherlands
Investigation of an Intensified Thermo-Chemical Experimental Set-Up for Hydrogen Production from Biomass: Gasification Process Integrated to a Portable Purification System—Part II
Jun 2022
Publication
Biomass gasification is a versatile thermochemical process that can be used for direct energy applications and the production of advanced liquid and gaseous energy carriers. In the present work the results are presented concerning the H2 production at a high purity grade from biomass feedstocks via steam/oxygen gasification. The data demonstrating such a process chain were collected at an innovative gasification prototype plant coupled to a portable purification system (PPS). The overall integration was designed for gas conditioning and purification to hydrogen. By using almond shells as the biomass feedstock from a product gas with an average and stable composition of 40%-v H2 21%-v CO 35%-v CO2 2.5%-v CH4 the PPS unit provided a hydrogen stream with a final concentration of 99.99%-v and a gas yield of 66.4%.
Experimental and Modelling Study of an Electrochemical Hydrogen Compressor
Mar 2019
Publication
The energy world is changing rapidly pushed also by the need for new green energy sources to reduce greenhouse gas emissions. The fast development of renewable energies has created many problems associated with grid management and stability which could be solved with storage systems. The hydrogen economy could be an answer to the need of storage systems and clean fuel for transportation. The Electrochemical Hydrogen Compressor (EHC) is an electrochemical device which could find a place in this scenario giving a solution for the hydrogen purification and compression for storage. This work analyzes through experimental and modeling studies the performance of the EHC in terms of polarization curve Hydrogen Recovery Factor (HRF) and outlet hydrogen purity. The influence of many input parameters such as the total inlet flow rate the hydrogen inlet concentration the contaminant in the feed and the cathode pressure have been investigated. Furthermore the EHC performance have been modelled in a 1D + 1D model implemented in Matlab® solving the Butler-Volmer system of equations numerically. The experimental campaign has shown that high purities can be obtained for the hydrogen separation from N2 and CH4 and purities over 98% feeding He. An increase in the cathode pressure has shown a slight improvement in the obtained purity. A comparison between PSA unit and EHC for a mixture 75% H2 – 25% CH4 at different outlet hydrogen pressure and purity was performed to analyze the energy consumption required. Results show PSA unit is convenient at large scale and high H2 concentration while for low concentration is extremely energy intense. The EHC proved to be worthwhile at small scale and higher outlet hydrogen pressure.
The Effect of Defueling Rate on the Temperature Evolution of On-board Hydrogen Tanks
Jul 2015
Publication
During the driving of a fuel cell car the expansion of the hydrogen along the emptying of the high pressure storage tank produces a cooling of the gas. The hydrogen vessel can experience a fast depressurization during acceleration or under an emergency release. This can result on the one hand in exceeding the low safety temperature limit of 40 C inside the on-board compressed hydrogen tank and on the other hand in the cooling of its walls. In the present paper defueling experiments of two different types of on-board hydrogen tanks (Type III and Type IV) have been performed in all the range of expected defueling rates. The lowest temperatures have been found on the bottom part of the Type IV tank in very fast defuelings. For average driving conditions in both types of vessels the inside gas temperature gets closer to that of the walls and the tank would arrive to the refuelling station at a temperature significantly lower than the ambient temperature.
Insights into Site Evaluation for Underground Hydrogen Storage (UHS) on Gas Mixing-the Effects of Meter-Scale Heterogeniety and Associated Reservoir Characterization Parameters
Feb 2025
Publication
Underground Hydrogen Storage (UHS) as an emerging large-scale energy storage technology has shown great promise to ensure energy security with minimized carbon emission. A set of comprehensive UHS site evaluation criteria based on important factors that affect UHS performances is needed for its potential commercialization. This study focuses on the UHS site evaluation of gas mixing. The economic implications of gas mixing between injected hydrogen gas and the residual or cushion gas in a porous storage reservoir is an emerging problem for Underground Hydrogen Storage (UHS). It is already clear that reservoir scale heterogeneity such as formation structure (e.g. formation dip angle) and facies heterogeneity of the sedimentary rock may considerably affect the reservoir-scale mechanical dispersion-induced gas mixing during UHS in high permeability braided-fluvial systems (a common depleted reservoir type for UHS). Following this finding the current study uses the processmimicking modeling software to build synthetic meandering-fluvial reservoir models. Channel dimensions and the presence of abandoned channel facies are set as testing parameters resulting in 4 simulation cases with 200 realizations. Numerical flow simulations are performed on these models to investigate and compare the effects of reservoir and metre-scale heterogeneity on UHS gas mixing. Through simulation channel dimensions (reservoir-scale heterogeneity) are found to affect the uncertainty of produced gas composition due to mixing (represented by the P10-P90 difference of hydrogen fraction in a produced stream) by up to 42%. The presence of abandoned channel facies (metre-scale heterogeneity) depending on their architectural relationship with meander belts could also influence the gas mixing process to a comparable extent (up to 40%). Moreover we show that there is no clear statistical correlation between gas mixing and typical reservoir characterization parameters such as original gas in place (OGIP) average reservoir permeability and the Dykstra-Parsons coefficient. Instead the average time of travel of all reservoir cells calculated from flow diagnostics shows a negative correlation with the level of gas mixing. These results reveal the importance of 3D reservoir architecture analysis (integration of multiple levels of heterogeneity) to UHS site evaluation on gas mixing in depleted gas reservoirs. This study herein provides valuable insights into UHS site evaluation regarding gas mixing.
Hazard Identification of Hydrogen-Based Alternative Fuels Onboard Ships
Dec 2023
Publication
It is essential to use alternative fuels if we are to reach the emission reduction targets set by the IMO. Hydrogen carriers are classified as zero-emission while having a higher energy density (including packing factor) than pure hydrogen. They are often considered as safe alternative fuels. The exact definition of what safety entails is often lacking both for hydrogen carriers as well as for ship safety. The aim of this study is to review the safety of hydrogen carriers from two perspectives investigating potential connections between the chemical and maritime approaches to safety. This enables a reasoned consideration between safety aspects and other design drivers in ship design and operation. The hydrogen carriers AB NaBH4 KBH4 and two LOHCs (NEC and DBT) are taken into consideration together with a couple reference fuels (ammonia methanol and MDO). After the evaluation of chemical properties related to safety and the scope of the current IMO safety framework it can be concluded that safety remains a vague and non-explicit concept from both perspectives. Therefore further research is required to prove the safe application of hydrogen carriers onboard ships.
Impact of Large-scale Hydrogen Electrification and Retrofitting of Natural Gas Infrastructure on the European Power System
Nov 2023
Publication
In this paper we aim to analyse the impact of hydrogen production decarbonisation and electrification scenarios on the infrastructure development generation mix CO2 emissions and system costs of the European power system considering the retrofit of the natural gas infrastructure. We define a reference scenario for the European power system in 2050 and use scenario variants to obtain additional insights by breaking down the effects of different assumptions. The scenarios were analysed using the European electricity market model COMPETES including a proposed formulation to consider retrofitting existing natural gas networks to transport hydrogen instead of methane. According to the results 60% of the EU’s hydrogen demand is electrified and approximately 30% of the total electricity demand will be to cover that hydrogen demand. The primary source of this electricity would be non-polluting technologies. Moreover hydrogen flexibility significantly increases variable renewable energy investment and production and reduces CO2 emissions. In contrast relying on only electricity transmission increases costs and CO2 emissions emphasising the importance of investing in an H2 network through retrofitting or new pipelines. In conclusion this paper shows that electrifying hydrogen is necessary and cost-effective to achieve the EU’s objective of reducing long-term emissions.
A Design Guide to Tapered Conformable Pressure Tanks for Liquid Hydrogen Storage
Feb 2025
Publication
Liquid hydrogen has the potential to significantly reduce in-flight carbon emissions in the aviation industry. Among the most promising aircraft configurations for future hydrogen-powered aviation are the blended wing body and the pure flying wing configurations. However their tapered and flattened airframe designs pose a challenge in accommodating liquid hydrogen storage tanks. This paper presents a design guide to tapered conformable pressure tanks for liquid hydrogen storage. The proposed tank configurations feature a multi-bubble layout and are subject to low internal differential pressure. The objective is to provide tank designers with simple geometric rules and practical guidelines to simplify the design process of tapered multi-bubble pressure tanks. Various tank configurations are discussed starting with a simple tapered two-bubble tank and advancing to more complex tapered configurations with a multi-segment and multi-bubble layout. A comprehensive design methodology is established providing tank designers with a step-by-step design procedure and highlighting the practical guidelines in each step of the design process.
Voltage Losses in Zero-gap Alkaline Water Electrolysis
Apr 2021
Publication
Reducing the gap between the electrodes and diaphragm to zero is an often adopted strategy to reduce the ohmic drop in alkaline water electrolyzers for hydrogen production. We provide a thorough account of the current–voltage relationship in such a zero-gap configuration over a wide range of electrolyte concentrations and current densities. Included are voltage components that are not often experimentally quantified like those due to bubbles hydroxide depletion and dissolved hydrogen and oxygen. As is commonly found for zero-gap configurations the ohmic resistance was substantially larger than that of the separator. We find that this is because the relatively flat electrode area facing the diaphragm was not active likely due to separator pore blockage by gas the electrode itself and or solid deposits. Over an e-folding time-scale of ten seconds an additional ohmic drop was found to arise likely due to gas bubbles in the electrode holes. For electrolyte concentrations below 0.5 M an overpotential was observed associated with local depletion of hydroxide at the anode. Finally a high supersaturation of hydrogen and oxygen was found to significantly increase the equilibrium potential at elevated current densities. Most of these voltage losses are shown to be easily avoidable by introducing a small 0.2 mm gap greatly improving the performance compared to zero-gap.
Analysing the Prospects of Grid-connected Green Hydrogen Production in Predominantly Fossil-based Countries - A Case Study of South Africa
Aug 2024
Publication
Importing substantial amount of green hydrogen from countries like South Africa which have abundant solar and wind potentials to replace fossil fuels has attracted interest in developed regions. This study analyses South African strategies for improving and decarbonizing the power sector while also producing hydrogen for export. These strategies include the Integrated Resource Plan the Transmission Development Plan Just Energy Transition and Hydrogen Society Roadmap for grid connected hydrogen production in 2030. Results based on an hourly resolution optimisation in Plexos indicate that annual grid-connected hydrogen production of 500 kt can lead to a 20–25% increase in the cost of electricity in scenarios with lower renewable energy penetration due to South African emission constraints by 2030. While the price of electricity is still in acceptable range and the price of hydrogen can be competitive on the international market (2–3 USD/kgH2 for production) the emission factor of this hydrogen is higher than the one of grey hydrogen ranging from 13 to 24 kgCO2/kgh2. When attempting to reach emission factors based on EU directives the three policy roadmaps become unfeasible and free capacity expansion results in significant sixteen-fold increase of wind and seven-fold increase in solar installations compared to 2023 levels by 2030 in South Africa.
Profitability of Hydrogen Production: Assessment of Investments in Electrolyser Under Various Market Circumstances
Aug 2024
Publication
Although hydrogen is increasingly seen as a crucial energy carrier in future zero-carbon energy system a profitable exploitation of electrolysers requires still high amounts of subsidies. To analyze the profitability of electrolysers attention has to be paid not only to the costs but also to the interaction between electricity and hydrogen markets. Using a model of internationally integrated electricity and hydrogen markets this paper analyses the profitability of electrolysers plants in various future market circumstances. We find that in particular the future supply of renewable electricity the demand for electricity as well as the prices of natural gas and carbon strongly affect the profitability of electrolysis. In order to make massive investments in electrolysers profitable with significantly lower subsidy requirements the amount of renewable electricity generation needs to grow strongly and the carbon prices should be higher while the demand for electricity should not increase accordingly. This research underscores the critical role of market conditions in shaping the viability of hydrogen electrolysis providing valuable insights for policymakers and stakeholders in the transition to a zero-carbon energy system.
The Future Role of Offshore Renewable Energy Technologies in the North Sea Energy System
Jul 2024
Publication
Offshore renewables are expected to play a significant role in achieving the ambitious emission targets set by the North Sea countries. Among other factors energy technology costs and their cost reduction potential determine their future role in the energy system. While fixed-bottom offshore wind is well-established and competitive in this region generation costs of other emerging offshore renewable technologies remain high. Hence it is vital to better understand the future role of offshore renewables in the North Sea energy system and the impact of technological learning on their optimal deployments which is not well-studied in the current literature. This study implements an improved framework of integrated energy system analysis to overcome the stated knowledge gap. The approach applies detailed spatial constraints and opportunities of energy infrastructure deployment in the North Sea and also technology cost reduction forecasts of offshore renewables. Both of these parameters are often excluded or overlooked in similar analyses leading to overestimation of benefits and technology deployments in the energy system. Three significant conclusions are derived from this study. First offshore wind plays a crucial role in the North Sea power sector where deployment grows to a maximum of 498 GW by 2050 (222 GW of fixed-bottom and 276 GW of floating wind) from 100 GW in 2030 contributing up to 51% of total power generation and declining cumulative system cost of power and hydrogen system by 4.2% (approx. 40 billion EUR in cost savings) when compared with the slow learning and constrained space use case. Second floating wind deployment is highly influenced by its cost reduction trend and ability to produce hydrogen offshore; emphasizing the importance of investing in floating wind in this decade as the region lacks commercial deployments that would stimulate its cost reduction. Also the maximum floating wind deployment in the North Sea energy system declined by 70% (162 GW from 276 GW) when offshore hydrogen production was avoided while fixed-bottom offshore wind deployment remains unchanged. Lastly the role of other emerging offshore renewables remains limited in all scenarios considered as they are expensive compared to other technology choices in the system. However around 8 GW of emerging technologies was observed in Germany and the Netherlands when the deployment potential of fixed-bottom offshore wind became exhausted.
Lessons Learned from Large Scale Hydrogen Production Project
Sep 2023
Publication
In August 2022 Shell started construction of Holland Hydrogen I (HH I) a 200 MW electrolyser plant in the port of Rotterdam’s industrial zone on Maasvlakte II in the Netherlands. HH I will produce up to 60000 kg of renewable hydrogen per day. The development and demonstration of a safe layout and plant design had been challenging due to ambitious HH I project premises many technical novelties common uncertainties in hydrogen leak effect prediction a lack of large-scale water electrolyzer operating history and limited standardization in this industry sector. This paper provides an industry perspective of the major challenges in commercial electrolyzer plant HSSE risk assessment and risk mitigation work processes required to develop and demonstrate a safe design and it describes lessons learned in this area during the HH I project. Furthermore the paper lists major common gaps in relevant knowledge engineering tools standards and OEM deliverables that need closure to enable future commercial electrolyzer plant projects to develop an economically viable and plant design and layout more efficiently and cost-effectively.
Hydrogen Related Accidents and Lesson Learned from Events Reported in the East Continental Asia
Sep 2023
Publication
Hydrogen as an energy carrier plays an important role in carbon neutrality and energy transition. Hydrogen is the lightest element with a density of only 0.08375 kg/m3 in gaseous form at standard temperature and pressure (STP); as a result hydrogen is usually stored and transported in a highly compressed form. It is prone to leakage and has a very low ignition energy of 0.017 mJ. Safety remains a challenge in the use of hydrogen as an energy source. This paper examines approximately 20 hydrogen-related accidents in China over a 20-year period focusing on the root causes consequences of the accidents and responses to them. These accidents occurred in the production storage transport and application of hydrogen with different causes in different locations and resulting in losses at different scales. Some statistical evaluations were conducted to learn lessons from the accidents. The main objective of this paper is (i) to retrieve a set of hydrogen related incidents from a region which is under-represented in incident repositories (ii) to contribute to a generalised lesson learned from them and (iii) to assist the definition of realistic scenarios for commonly occurring hydrogen accidents.
AMHYCO Project - Advances in H2/CO Combustion, Recombination and Containment Modelling
Sep 2023
Publication
During a severe accident in a nuclear power plant one of the potential threats to the containment is the occurrence of energetic combustion events. In modern plants Severe Accident Management Guidelines (SAMG) as well as dedicated mitigation hardware are in place to minimize/mitigate this combustion risk and thus avoid the release of radioactive material into the environment. Advancements in SAMGs are in the focus of AMHYCO an EU-funded Horizon 2020 project officially launched on October 1st 2020. The project consortium consists of 12 organizations (from six European countries and one from Canada) and is coordinated by the Universidad Politécnica de Madrid (UPM). The progress made in the first two years of the AMHYCO project is here presented. A comprehensive bibliographic review has been conducted providing a common foundation to build the knowledge gained during the project. After an extensive set of accident transients simulated both for phases occurring inside and outside the reactor pressure vessel a set of challenging sequences from the combustion risk perspective for different power plant types were identified. At the same time three generic containment models for the three considered reactor designs have been created to provide the full containment analysis simulations with lumped parameter models 3-dimensional containment codes and CFD codes. In order to further consolidate the model base combustion experiments and performance tests on passive auto-catalytic recombiners under explosion prone H2/CO atmospheres were performed at CNRS (France) and FZJ (Germany). Finally it is worth saying that the experimental data and engineering models generated from the AMHYCO project are useful for other industries outside the nuclear one.
Towards Renewable Hydrogen-based Electrolysis: Alkaline vs Proton Exchange Membrane
Jul 2023
Publication
This paper focuses on the battle for a dominant design for renewable hydrogen electrolysis in which the designs alkaline and proton exchange membrane compete for dominance. First a literature review is performed to determine the most relevant factors that influence technology dominance. Following that a Best Worst Method analysis is conducted by interviewing multiple industry experts. The most important factors appear to be: Price Safety Energy consumption Flexibility Lifetime Stack size and Materials used. The opinion of experts on Proton Exchange Membrane and alkaline electrolyser technologies is slightly skewed in favour of alkaline technologies. However the margin is too small to identify a winner in this technology battle. The following paper contributes to the ongoing research on modelling the process of technology selection in the energy sector.
Selection Criteria and Ranking for Sustainable Hydrogen Production Options
Aug 2022
Publication
This paper aims to holistically study hydrogen production options essential for a sustainable and carbon-free future. This study also outlines the benefits and challenges of hydrogen production methods to provide sustainable alternatives to fossil fuels by meeting the global energy demand and net-zero targets. In this study sixteen hydrogen production methods are selected for sustainability investigation based on seven different criteria. The criteria selected in the comparative evaluation cover various dimensions of hydrogen production in terms of economic technical environmental and thermodynamic aspects for better sustainability. The current study results show that steam methane reforming with carbon capture could provide sustainable hydrogen in the near future while the other technologies’ maturity levels increase and the costs decrease. In the medium- and long-terms photonic and thermal-based hydrogen production methods can be the key to sustainable hydrogen production.
Techno-economic Analysis of Developing an Underground Hydrogen Storage Facility in Depleted Gas Field: A Dutch Case Study
Apr 2023
Publication
Underground hydrogen storage will be an essential part of the future hydrogen infrastructure to provide flexibility and security of supply. Storage in porous reservoirs should complement storage in salt caverns to be able to meet the projected high levels of required storage capacities. To assess its techno-economic feasibility a case study of hydrogen storage in a depleted gas field in the Netherlands is developed. Subsurface modelling is performed and various surface facility design concepts are investigated to calculate the levelized cost of hydrogen storage (LCOHS). Our base case with hydrogen as cushion gas results in an LCOHS of 0.79 EUR/kg (range of 0.58–1.04 EUR/kg). Increasing the number of full-cycle equivalents from 1 to 6 lowers the storage cost to 0.25 EUR/kg. The investment cost of the cushion gas represents 76% of the total cost. With nitrogen as cushion gas LCOHS is reduced to 0.49 EUR/kg (range of 0.42–0.56 EUR/kg).
Hydrogen Fuel Quality from Two Main Production Processes: Steam Methane Reforming and Proton Exchange Membrane Water Electrolysis
Oct 2019
Publication
Thomas Bacquart,
Karine Arrhenius,
Stefan Persijn,
Andrés Rojo,
Fabien Auprêtre,
Bruno Gozlan,
Abigail Morris,
Andreas Fischer,
Arul Murugan,
Sam Bartlett,
Niamh Moore,
Guillaume Doucet,
François Laridant,
Eric Gernot,
Teresa E. Fernandez,
Concepcion Gomez,
Martine Carré,
Guy De Reals and
Frédérique Haloua
The absence of contaminants in the hydrogen delivered at the hydrogen refuelling station is critical to ensure the length life of FCEV. Hydrogen quality has to be ensured according to the two international standards ISO 14687–2:2012 and ISO/DIS 19880-8. Amount fraction of contaminants from the two hydrogen production processes steam methane reforming and PEM water electrolyser is not clearly documented. Twenty five different hydrogen samples were taken and analysed for all contaminants listed in ISO 14687-2. The first results of hydrogen quality from production processes: PEM water electrolysis with TSA and SMR with PSA are presented. The results on more than 16 different plants or occasions demonstrated that in all cases the 13 compounds listed in ISO 14687 were below the threshold of the international standards. Several contaminated hydrogen samples demonstrated the needs for validated and standardised sampling system and procedure. The results validated the probability of contaminants presence proposed in ISO/DIS 19880-8. It will support the implementation of ISO/ DIS 19880-8 and the development of hydrogen quality control monitoring plan. It is recommended to extend the study to other production method (i.e. alkaline electrolysis) the HRS supply chain (i.e. compressor) to support the technology growth.
An Approach for Sizing a PV-battery-electrolyzer-fuel cell Energy System: A Cast Study at a Field Lab
May 2023
Publication
Hydrogen is becoming increasingly popular as a clean secure and affordable energy source for the future. This study develops an approach for designing a PV–battery–electrolyzer–fuel cell energy system that utilizes hydrogen as a long-term storage medium and battery as a short-term storage medium. The system is designed to supply load demand primarily through direct electricity generation in the summer and indirect electricity generation through hydrogen in the winter. The sizing of system components is based on the direct electricity and indirect hydrogen demand with a key input parameter being the load sizing factor which determines the extent to which hydrogen is used to meet seasonal imbalance. Technical and financial indicators are used to assess the performance of the designed system. Simulation results indicate that the energy system can effectively balance the seasonal variation of renewable generation and load demand with the use of hydrogen. Additionally guidelines for achieving self-sufficiency and system sustainability for providing enough power in the following years are provided to determine the appropriate component size. The sensitivity analysis indicates that the energy system can achieve self-sufficiency and system sustainability with a proper load sizing factor from a technical perspective. From an economic perspective the levelized cost of energy is relatively high because of the high costs of hydrogen-related components at this moment. However it has great economic potential for future self-sufficient energy systems with the maturity of hydrogen technologies.
Multi-option Analytical Modeling of Levelised Costs Across Various Hydrogen Supply Chain Nodes
May 2024
Publication
Hydrogen is envisioned to become a fundamental energy vector for the decarbonization of energy systems. Two key factors that will define the success of hydrogen are its sustainability and competitiveness with alternative solutions. One of the many challenges for the proliferation of hydrogen is the creation of a sustainable supply chain. In this study a methodology aimed at assessing the economic feasibility of holistic hydrogen supply chains is developed. Based on the designed methodology a tool which calculates the levelized cost of hydrogen for the different stages of its supply chain: production transmission & distribution storage and conversion is proposed. Each stage is evaluated individually combining relevant technical and economic notions such as learning curves and scaling factors. Subsequently the findings from each stage are combined to assess the entire supply chain as a whole. The tool is then applied to evaluate case studies of various supply chains including large-scale remote and small-scale distributed green hydrogen supply chains as well as conventional steam methane reforming coupled with carbon capture and storage technologies. The results show that both green hydrogen supply chains and conventional methods can achieve a competitive LCOH of around €4/kg in 2030. However the key contribution of this study is the development of the tool which provides a foundation for a comprehensive evaluation of hydrogen supply chains that can be continuously improved through the inputs of additional users and further research on one or more of the interconnected stages.
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