Poland
Evaluation of the Technical Condition of Pipes during the Transportation of Hydrogen Mixtures According to the Energy Approach
Jun 2024
Publication
In this study a theoretical–experimental methodology for determining the stress–strain state in pipeline systems taking into account the hydrogen environment was developed. A complex of theoretical and experimental studies was conducted to determine the specific energy of destruction as an invariant characteristic of the material’s resistance to strain at different hydrogen concentrations. The technique is based on the construction of complete diagrams of the destruction of the material based on the determination of true strains and stresses in the local volume using the method involving the optical–digital correlation of speckle images. A complex of research was carried out and true diagrams of material destruction were constructed depending on the previous elastic–plastic strain and the action of the hydrogen environment. The change in the concentration of hydrogen absorbed by the material was estimated depending on the value of the specific energy of destruction. A study was conducted on tubular samples and the degree of damage to the material of the inner wall under the action of hydrogen and stress from the internal pressure was evaluated according to the change in specific energy depending on the value of the true strain established with the help of an optical–digital correlator on the outer surface and the degree of damage was determined. It has been established that the specific fracture energy of 17G1S steel decreases by 70–90% under the influence of hydrogen. The effect of the change in the amount of strain energy on the thickness of the pipe wall is illustrated.
Composition Tracking of Natural Gas-Hydrogen Mixtures in Pipeline Flow Using High-resolution Schemes
Jul 2024
Publication
A transient pipeline flow model with gas composition tracking is solved for studying the operation of a natural gas pipeline under nonisothermal flow conditions in a hydrogen injection scenario. Two approaches to high-resolution pipeline flow modeling based on the WENO scheme are presented and compared with the implicit finite difference method. The high-resolution models are capable of capturing fast fluid transients and tracking the step changes in the composition of the transported mixture. The implicit method assumes the decoupling of the flow model components in order to enhance calculation efficiency. The validation of the composition tracking results against actual gas transmission pipeline indicates that both models exhibit good prediction performance with normalized root mean square errors of 0.406% and 1.48% respectively. Under nonisothermal flow conditions the prediction response of the reduced model against a high-resolution flow model with respect to the mass and energy linepack is at most 3.20%.
Techno-Economic Analysis of Hydrogen Production from Swine Manure Biogas via Steam Reforming in Pilot-Scale Installation
Sep 2023
Publication
The main purpose of this paper is the techno-economic analysis of hydrogen production from biogas via steam reforming in a pilot plant. Process flow modeling based on mass and energy balance is used to estimate the total equipment purchase and operating costs of hydrogen production. The pilot plant installation produced 250.67 kg/h hydrogen from 1260 kg/h biomethane obtained after purification of 4208 m3/h biogas using a heat and mass integration process. Despite the high investment cost the plant shows a great potential for biomethane reduction and conversion to hydrogen an attractive economic path with ecological possibilities. The conversion of waste into hydrogen is a possibility of increasing importance in the global energy economy. In the future such a plant will be expanded with a CO2 reduction module to increase economic efficiency and further reduce greenhouse gases in an economically viable manner.
Applying a 2 kW Polymer Membrane Fuel-Cell Stack to Building Hybrid Power Sources for Unmanned Ground Vehicles
Nov 2023
Publication
The novel constructions of hybrid energy sources using polymer electrolyte fuel cells (PEMFCs) and supercapacitors are developed. Studies on the energy demand and peak electrical power of unmanned ground vehicles (UGVs) weighing up to 100 kg were conducted under various conditions. It was found that the average electrical power required does not exceed ~2 kW under all conditions studied. However under the dynamic electrical load of the electric drive of mobile robots the short peak power exceeded 2 kW and the highest current load was in the range of 80–90 A. The electrical performance of a family of PEMFC stacks built in open-cathode mode was determined. A hydrogen-usage control strategy for power generation cleaning processes and humidification was analysed. The integration of a PEMFC stack with a bank of supercapacitors makes it possible to mitigate the voltage dips. These occur periodically at short time intervals as a result of short-circuit operation. In the second construction the recovery of electrical energy dissipated by a short-circuit unit (SCU) was also demonstrated in the integrated PEMFC stack and supercapacitor bank system. The concept of an energy-efficient mobile and environmentally friendly hydrogen charging unit has been proposed. It comprises (i) a hydrogen anion exchange membrane electrolyser (ii) a photovoltaic installation (iii) a battery storage (iv) a hydrogen buffer storage in a buffer tank (v) a hydrogen compression unit and (vi) composite tanks.
The Development of a Green Hydrogen Economy: Review
Jun 2024
Publication
Building a hydrogen economy is perceived as a way to achieve the decarbonization goals set out in the Paris Agreement to limit global warming as well as to meet the goals resulting from the European Green Deal for the decarbonization of Europe. This article presents a literature review of various aspects of this economy. The full added value chain of hydrogen was analyzed from its production through to storage transport distribution and use in various economic sectors. The current state of knowledge about hydrogen is presented with particular emphasis on its features that may determine the positives and negatives of its development. It was noted that although hydrogen has been known for many years its production methods are mainly related to fossil fuels which result in greenhouse gas emissions. The area of interest of modern science is limited to green hydrogen produced as a result of electrolysis from electricity produced from renewable energy sources. The development of a clean hydrogen economy is limited by many factors the most important of which are the excessive costs of producing clean hydrogen. Research and development on all elements of the hydrogen production and use chain is necessary to contribute to increasing the scale of production and use of this raw material and thus reducing costs as a result of the efficiencies of scale and experience gained. The development of the hydrogen economy will be related to the development of the hydrogen trade and the centers of this trade will differ significantly from the current centers of energy carrier trade.
The Influence of the Changes in Natural Gas Supplies to Poland on the Amount of Hydrogen Produced in the SMR Reactor
Mar 2024
Publication
Thanks to investments in diversifying the supply of natural gas Poland did not encounter any gas supply issues in 2022 when gas imports from Russia were ceased due to the Russian Federation’s armed intervention in Ukraine. Over the past few years the supply of gas from routes other than the eastern route has substantially grown particularly the supplies of liquefied natural gas (LNG) via the LNG terminal in Swinouj´scie. The growing proportion of LNG in Poland’s gas supply ´ leads to a rise in ethane levels in natural gas as verified by the review of data taken at a specific location within the gas system over the years 2015 2020 and 2022. Using measurements of natural gas composition the effectiveness of the steam hydrocarbon reforming process was simulated in the Gibbs reactor via Aspen HYSYS. The simulations confirmed that as the concentration of ethane in the natural gas increased the amount of hydrogen produced and the heat required for reactions in the reformer also increased. This article aims to analyze the influence of the changes in natural gas quality in the Polish transmission network caused by changes in supply structures on the mass and heat balance of the theoretical steam reforming reactor. Nowadays the chemical composition of natural gas may be significantly different from that assumed years ago at the plant’s design stage. The consequence of such a situation may be difficulties in operating especially when controlling the quantity of incoming natural gas to the reactor based on volumetric flow without considering changes in chemical composition.
Environmental Benefits of Hydrogen-Powered Buses: A Case Study of Coke Oven Gas
Oct 2024
Publication
This study conducted a Life Cycle Assessment (LCA) of alternative (electric and hydrogen) and conventional diesel buses in a large metropolitan area. The primary focus was on hydrogen derived from coke oven gas a byproduct of the coking process which is a crucial step in the steel production value chain. The functional unit was 1000000 km traveled over 15 years. LCA analysis using SimaPro v9.3 revealed significant environmental differences between the bus types. Hydrogen buses outperformed electric buses in all 11 environmental impact categories and in 5 of 11 categories compared to conventional diesel buses. The most substantial improvements for hydrogen buses were observed in ozone depletion (8.6% of diesel buses) and global warming (29.9% of diesel buses). As a bridge to a future dominated by green hydrogen employing grey hydrogen from coke oven gas in buses provides a practical way to decrease environmental harm in regions abundant with this resource. This interim solution can significantly contribute to climate policy goals.
Spatial Succession for Degradation of Solid Multicomponent Food Waste and Purification of Toxic Leachate with the Obtaining of Biohydrogen and Biomethane
Jan 2022
Publication
A huge amount of organic waste is generated annually around the globe. The main sources of solid and liquid organic waste are municipalities and canning and food industries. Most of it is disposed of in an environmentally unfriendly way since none of the modern recycling technologies can cope with such immense volumes of waste. Microbiological and biotechnological approaches are extremely promising for solving this environmental problem. Moreover organic waste can serve as the substrate to obtain alternative energy such as biohydrogen (H2 ) and biomethane (CH4 ). This work aimed to design and test new technology for the degradation of food waste coupled with biohydrogen and biomethane production as well as liquid organic leachate purification. The effective treatment of waste was achieved due to the application of the specific granular microbial preparation. Microbiological and physicochemical methods were used to measure the fermentation parameters. As a result a four-module direct flow installation efficiently couples spatial succession of anaerobic and aerobic bacteria with other micro- and macroorganisms to simultaneously recycle organic waste remediate the resulting leachate and generate biogas.
Effect of Methane Addition on Transition to Detonation in Hydrogen-Air Mixtures Due to Shock Wave Focussing in a 90 - Degree Corner
Sep 2023
Publication
The main purpose of this work is to investigate the influence of methane addition in methane-hydrogen-air mixture (φ = 0.8 – 1.6) on the critical conditions for transition to detonation in a 90-deg wedge corner. Similar to hydrogen-air mixtures investigated previously [1] methane-hydrogen-air mixtures results showed three ignition modes weak ignition followed by deflagration with ignition delay time higher than 1 μs strong ignition with instantaneous transition to detonation and third with deflagrative ignition and delayed transition to detonation. Methane addition caused an increase in the range of 3.25 – 5.03% in the critical shock wave velocity necessary for transition to detonation for all mixtures considered. For example in stoichiometric mixture with 5% methane in fuel (95% hydrogen in fuel) in air the transition to detonation velocity was approx. 752 m/s (an increase of 37 m/s from hydrogen-air) corresponding to M = 1.89 (an increase of 0.14 from hydrogen-air) and 75.7% (an increase of 4.7% from hydrogen-air) of speed of sound in products. Also similar to hydrogen-air mixture the transition to detonation velocity increased for leaner and richer mixture. Moreover it was observed that methane addition in general increased the pressure limit at the corner necessary for transition to detonation.
Municipal Wastewater Reclamation: Reclaimed Water for Hydrogen Production by Electrolysis - A Case Study
Apr 2023
Publication
This paper presents an analysis of a treatment system selection for municipal wastewater stream based on the DuPont Water Solutions WAVE software. The results obtained based on an analysis of 7 different processing cases studies (ultrafiltration and reverse osmosis) confirmed that the application of 2-pass membrane systems enables the reclamation of water from municipal wastewater that fulfills the requirements concerning the quality of water intended as electrolyzer feedstock as the obtained water exhibited a conductivity of < 5 µS/cm. Depending on the analyzed case study the attainable level of water reclamation ranged from 68.8 to 84.1 % at an energy consumption of 606.1 – 2 694 kWh/d. The results of this work not only confirm that the selected pro cessing solutions make it possible to reclaim water from municipal wastewater but also confirm the necessity of using software to simulate the membrane system operation to select the most economic and cost-effective solution.
Hydrogen Storage Capacity of Salt Caverns and Deep Aquifers Versus Demand for Hydrogen Storage: A Case Study of Poland
Nov 2023
Publication
Geological structures in deep aquifers and salt caverns can play an important role in large-scale hydrogen storage. However more work needs to be done to address the hydrogen storage demand for zero-emission energy systems. Thus the aim of the article is to present the demand for hydrogen storage expressed in the number of salt caverns in bedded rock salt deposits and salt domes or the number of structures in deep aquifers. The analysis considers minimum and maximum hydrogen demand cases depending on future energy system configurations in 2050. The method used included the estimation of the storage capacity of salt caverns in bedded rock salt deposits and salt domes and selected structures in deep aquifers. An estimation showed a large hydrogen storage potential of geological structures. In the case of analyzed bedded rock salt deposits and salt domes the average storage capacity per cavern is 0.05–0.09 TWhH2 and 0.06–0.20 TWhH2 respectively. Hydrogen storage capacity in analyzed deep aquifers ranges from 0.016 to 4.46 TWhH2. These values indicate that in the case of the upper bound for storage demand there is a need for the 62 to 514 caverns depending on considered bedded rock salt deposits and salt domes or the 9 largest analyzed structures in deep aquifers. The results obtained are relevant to the discussion on the global hydrogen economy and the methodology can be used for similar considerations in other countries.
Assessment of Energy Footprint of Pure Hydrogen-Supplied Vehicles in Real Conditions of Long-Term Operation
Jul 2024
Publication
The desire to maintain CO2 concentrations in the global atmosphere implies the need to introduce ’new’ energy carriers for transport applications. Therefore the operational consumption of each such potential medium in the ’natural’ exploitation of vehicles must be assessed. A useful assessment method may be the vehicle’s energy footprint resulting from the theory of cumulative fuel consumption presented in the article. Using a (very modest) database of long-term use of hydrogen-powered cars the usefulness of this method was demonstrated. Knowing the energy footprint of vehicles of a given brand and type and the statistical characteristics of the footprint elements it is also possible to assess vehicle fleets in terms of energy demand. The database on the use of energy carriers such as hydrogen in the long-term operation of passenger vehicles is still relatively modest; however as it has been shown valuable data can be obtained to assess the energy demand of vehicles of a given brand and type. Access to a larger operational database will allow for wider use of the presented method.
Probabilistic Analysis of Low-Emission Hydrogen Production from a Photovoltaic Carport
Oct 2024
Publication
This article presents a 3D model of a yellow hydrogen generation system that uses the electricity produced by a photovoltaic carport. The 3D models of all key system components were collected and their characteristics were described. Based on the design of the 3D model of the photovoltaic carport the amount of energy produced monthly was determined. These quantities were then applied to determine the production of low-emission hydrogen. In order to increase the amount of low-emission hydrogen produced the usage of a stationary energy storage facility was proposed. The Metalog family of probability distributions was adopted to develop a strategic model for low-emission hydrogen production. The hydrogen economy of a company that uses small amounts of hydrogen can be based on such a model. The 3D modeling and calculations show that it is possible to design a compact low-emission hydrogen generation system using rapid prototyping tools including the photovoltaic carport with an electrolyzer placed in the container and an energy storage facility. This is an effective solution for the climate and energy transition of companies with low hydrogen demand. In the analytical part the Metalog probability distribution family was employed to determine the amount of monthly energy produced by 6.3 kWp photovoltaic systems located in two European countries: Poland and Italy. Calculating the probability of producing specific amounts of hydrogen in two European countries is an answer to a frequently asked question: In which European countries will the production of low-emission hydrogen from photovoltaic systems be the most profitable? As a result of the calculations for the analyzed year 2023 in Poland and Italy specific answers were obtained regarding the probability of monthly energy generation and monthly hydrogen production. Many companies from Poland and Italy are taking part in the European competition to create hydrogen banks. Only those that offer low-emission hydrogen at the lowest prices will receive EU funding.
Review of Environmental Life Cycle Assessment for Fuel Cell Electric Vehicles in Road Transport
Mar 2025
Publication
This article summarizes current research on the life cycle assessment (LCA) of fuel cell electric vehicles (FCEVs) in road transport. Increasing greenhouse gas emissions and climate change are pushing the transport sector to intensify efforts toward decarbonization. One promising solution is the adoption of hydrogen technologies whose development is supported by European Union regulations such as the “Fit for 55” package. FCEVs are characterized by zero emissions during operation but their environmental impact largely depends on the methods of hydrogen production. The use of renewable energy sources in hydrogen production can significantly reduce greenhouse gas emissions while hydrogen produced from fossil fuels can even result in higher emissions compared to internal combustion engine vehicles. This article also discusses the importance of hydrogen refueling infrastructure and the efficiency of fuel storage and transportation systems. In conclusion LCA shows that FCEVs can support the achievement of climate goals provided that the development of hydrogen production technologies based on renewable sources and the corresponding infrastructure is ensured. The authors also highlight the potential of hybrid technologies as a transitional solution in the process of transforming the transport sector.
Hydrogen in Natural Gas Grids: Prospects and Recommendations About Gas Flow Meters
Aug 2024
Publication
To inject green hydrogen (H2) into the existing natural gas (NG) infrastructure is one way to decarbonize the European energy system. However asset readiness is necessary to be successful. Preliminary analysis and experimental results about the compatibility of hydrogen and natural gas mixtures (H2NG) with the actual gas grids make the scientific community confident about the feasibility. Nevertheless specific technical questions need more research. A significant topic of debate is the impact of H2NG mixtures on the performance of state-ofthe-art fiscal measuring devices which are essential for accurate billing. Identifying and addressing any potential degradation in their metrological performance due to H2NG is critical for decision-making. However the literature lacks data about the gas meters’ technologies currently installed in the NG grids such as a comprehensive overview of their readiness at different concentrations while data are fragmented among different sources. This paper addresses these gaps by analyzing the main characteristics and categorizing more than 20000 gas meters installed in THOTH2 project partners’ grids and by summarizing the performance of traditional technologies with H2NG mixtures and pure H2 based on literature review operators experience and manufacturers knowledge. Based on these insights recommendations are given to stakeholders on overcoming the identified barriers to facilitate a smooth transition.
Green Energy Fuelling Stations in Road Transport: Poland in the European and Global Context
Aug 2025
Publication
The transition to green energy in the transport sector is becoming a priority in the context of global climate challenges and the European Green Deal. This paper investigates the development of alternative fuelling stations particularly electric vehicle (EV) charging infrastructure and hydrogen stations across EU countries with a focus on Poland. It combines a policy and technology overview with a quantitative scientific analysis offering a multidimensional perspective on green infrastructure deployment. A Pearson correlation analysis reveals significant links between charging station density and both GDP per capita and the share of renewable energy. The study introduces an original Infrastructure Accessibility Index (IAI) to compare infrastructure availability across EU member states and models Poland’s EV charging station demand up to 2030 under multiple growth scenarios. Furthermore the article provides a comprehensive overview of biofuels including first- second- and third-generation technologies and highlights recent advances in hydrogen and renewable electricity integration. Emphasis is placed on life cycle considerations energy source sustainability and economic implications. The findings support policy development toward zero-emission mobility and the decarbonisation of transport systems offering recommendations for infrastructure expansion and energy diversification strategies.
Experimental Investigation on Knock Characteristics from Pre-Chamber Gas Engine Fueled by Hydrogen
Feb 2024
Publication
Hydrogen-fueled engines require large values of the excess air ratio in order to achieve high thermal efficiency. A low value of this coefficient promotes knocking combustion. This paper analyzes the conditions for the occurrence of knocking combustion in an engine with a turbulent jet ignition (TJI) system with a passive pre-chamber. A single-cylinder engine equipped with a TJI system was running with an air-to-fuel equivalence ratio λ in the range of 1.25–2.00 and the center of combustion (CoC) was regulated in the range of 2–14 deg aTDC (top dead center). Such process conditions made it possible to fully analyze the ascension of knock combustion until its disappearance with the increase in lambda and CoC. Measures of knock in the form of maximum amplitude pressure oscillation (MAPO) and integral modulus of pressure oscillation (IMPO) were used. The absolute values of these indices were pointed out which can provide the basis for the definition of knock combustion. Based on our own work the MAPO index > 1 bar was defined determining the occurrence of knocking (without indicating its quality). In addition taking into account MAPO it was concluded that IMPO > 0.13 bar·deg is the quantity responsible for knocking combustion.
Hydrogen Materials and Technologies in the Aspect of Utilization in the Polish Energy Sector
Nov 2024
Publication
Currently modern hydrogen technologies due to their low or zero emissions constitute one of the key elements of energy transformation and sustainable development. The growing interest in hydrogen is driven by the European climate policy aimed at limiting the use of fossil fuels for energy purposes. Although not all opinions regarding the technical and economic potential of hydrogen energy are positive many prepared forecasts and analyses show its prospective importance in several areas of the economy. The aim of this article is to provide a comprehensive review of modern materials current hydrogen technologies and strategies and show the opportunities problems and challenges Poland faces in the context of necessary energy transformation. The work describes the latest trends in the production transportation storage and use of hydrogen. The environmental social and economic aspects of the use of green hydrogen were discussed in addition to the challenges and expectations for the future in the field of hydrogen technologies. The main goals of the development of the hydrogen economy in Poland and the directions of actions necessary to achieve them were also presented. It was found that the existence of the EU CO2 emissions allowance trading system has a significant impact on the costs of hydrogen production. Furthermore the production of green hydrogen will become economically justified as the costs of energy obtained from renewable sources decrease and the costs of electrolysers decline. However the realisation of this vision depends on the progress of scientific research and technical innovations that will reduce the costs of hydrogen production. Government support mechanisms for the development of hydrogen infrastructure and technologies will also be of key importance.
The Impact of the Configuration of a Hydrogen Refueling Station on Risk Level
Nov 2024
Publication
The paper discusses potential hazards at hydrogen refueling stations for transportation vehicles: cars and trucks. The main hazard analyzed here is an uncontrolled gas release due to a failure in one of the structures in the station: storage tanks of different pressure levels or a dispenser. This may lead to a hydrogen cloud occurring near the source of the release or at a given distance. The range of the cloud was analyzed in connection to the amount of the released gas and the wind velocity. The results of the calculations were compared for chosen structures in the station. Then potential fires and explosions were investigated. The hazard zones were calculated with respect to heat fluxes generated in the fires and the overpressure generated in explosions. The maximum ranges of these zones vary from about 14 to 30 m and from about 9 to 14 m for a fires and an explosions of hydrogen respectively. Finally human death probabilities are presented as functions of the distance from the sources of the uncontrolled hydrogen releases. These are shown for different amounts and pressures of the released gas. In addition the risk of human death is determined along with the area where it reaches the highest value in the whole station. The risk of human death in this area is 1.63 × 10−5 [1/year]. The area is approximately 8 square meters.
Carbon Dioxide Emission in Hydrogen Production Technology from Coke Oven Gas with Life Cycle Approach
Oct 2016
Publication
The analysis of Carbon Footprint (CF) for technology of hydrogen production from cleaned coke oven gas was performed. On the basis of real data and simulation calculations of the production process of hydrogen from coke gas emission indicators of carbon dioxide (CF) were calculated. These indicators are associated with net production of electricity and thermal energy and direct emission of carbon dioxide throughout a whole product life cycle. Product life cycle includes: coal extraction and its transportation to a coking plant the process of coking coal purification and reforming of coke oven gas carbon capture and storage. The values were related to 1 Mg of coking blend and to 1 Mg of the hydrogen produced. The calculation is based on the configuration of hydrogen production from coke oven gas for coking technology available on a commercial scale that uses a technology of coke dry quenching (CDQ). The calculations were made using ChemCAD v.6.0.2 simulator for a steady state of technological process. The analysis of carbon footprint was conducted in accordance with the Life Cycle Assessment (LCA).
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