Saudi Arabia
Low to Near-zero CO2 Production of Hydrogen from Fossil Fuels: Critical Role of Microwave-initiated Catalysis
Apr 2025
Publication
Presently there is no single clear route for the near-term production of the huge volumes of CO2-free hydrogen necessary for the global transition to any type of hydrogen economy. All conventional routes to produce hydrogen from hydrocarbon fossil fuels (notably natural gas) involve the production—and hence the emission—of CO2 most notably in the steam methane reforming (SMR) process. Our recent studies have highlighted another route; namely the critical role played by the microwave-initiated catalytic pyrolysis decomposition or deconstruction of fossil hydrocarbon fuels to produce hydrogen with low to near-zero CO2 emissions together with high-value solid nanoscale carbonaceous materials. These innovations have been applied firstly to wax then methane crude oil diesel then biomass and most recently Saudi Arabian light crude oil as well as plastics waste. Microwave catalysis has therefore now emerged as a highly effective route for the rapid and effective production of hydrogen and high-value carbon nanomaterials co-products in many cases accompanied by low to near-zero CO2 emissions. Underpinning all of these advances has been the important concept from solid state physics of the so-called Size-Induced-Metal-Insulator Transition (SIMIT) in mesoscale or mesoscopic particles of catalysts. The mesoscale refers to a range of physical scale in-between the micro- and the macro-scale of matter (Huang W Li J and Edwards PP 2018 Mesoscience: exploring the common principle at mesoscale Natl. Sci. Rev. 5 321-326 (doi:10.1093/nsr/nwx083)). We highlight here that the actual physical size of the mesoscopic catalyst particles located close to the SIMIT is the primary cause of their enhanced microwave absorption and rapid heating of particles to initiate the catalytic—and highly selective—breaking of carbon–hydrogen bonds in fossil hydrocarbons and plastics to produce clean hydrogen and nanoscale carbonaceous materials. Importantly also since the surrounding ‘bath’ of hydrocarbons is cooler than the microwave-heated catalytic particles themselves the produced neutral hydrogen molecule can quickly diffuse from the active sites. This important feature of microwave heating thereby minimizes undesirable side reactions a common feature of conventional thermal heating in heterogeneous catalysis. The low to near-zero CO2 production of hydrogen via microwave-initiated decomposition or cracking of abundant hydrocarbon fossil fuels may be an interim viable alternative to the conventional widely-used SMR that a highly efficient process but unfortunately associated with the emission of vast quantities of CO2. Microwave-initiated catalytic decomposition also opens up the intriguing possibility of using distributed methane in the current natural gas structure to produce hydrogen and high-value solid carbon at either central or distributed sites. That approach will lessen many of the safety and environmental concerns associated with transporting hydrogen using the existing natural gas infrastructure. When completely optimized microwave-initiated catalytic decomposition of methane (and indeed all hydrocarbon sources) will produce no aerial carbon (CO2) and only solid carbon as a co-product. Furthermore reaction conditions can surely be optimized to target the production of high-quality synthetic graphite as the major carbon-product; that material of considerable importance as the anode material for lithium-ion batteries. Even without aiming for such products derived from the solid carbon co-product it is of course far easier to capture solid carbon rather than capturing gaseous CO2 at either the central or distributed sites. Through microwave-initiated catalytic pyrolysis this decarbonization of fossil fuels can now become the potent source of sustainable hydrogen and high-value carbon nanomaterials.
Techno-economic Optimization of Renewable Hydrogen Infrastructure via AI-based Dynamic Pricing
Aug 2025
Publication
This study presents a techno-economic optimization of hydrogen production using hybrid wind-solar systems across six Australian cities highlighting Australia’s green hydrogen potential. A hybrid PVwind-electrolyzer-hydrogen tank (PV-WT-EL-HT) system demonstrated superior performance with Perth achieving the lowest Levelized Cost of Hydrogen (LCOH) at $0.582/kg Net Present Cost (NPC) of $27.5k and Levelized Cost of Electricity (LCOE) of $0.0166/kWh. Perth also showed the highest return on investment present worth and annual worth making it the preferred project site. All locations maintained a 100% renewable fraction proving the viability of fully decarbonized hydrogen production. Metaheuristic validation using nine algorithms showed the Mayfly Algorithm improved techno-economic metrics by 3–8% over HOMER Pro models. The Gray Wolf and Whale Optimization Algorithms enhanced system stability under wind-dominant conditions. Sensitivity analysis revealed that blockchain-based dynamic pricing and reinforcement learning-driven demand response yielded 8–10% cost savings under ±15% demand variability. Nevertheless regional disparities persist; southern cities such as Hobart and Melbourne exhibited 20–30% higher LCOH due to reduced renewable resource availability while densely urbanized cities like Sydney presented optimization ceilings with minimal LCOH improvements despite algorithmic refinements. Investment in advanced materials (e.g. perovskite-VAWTs) and offshore platforms targeting hydrogen export markets is essential. Perth emerged as the optimal hub with hybrid PV/WT/B systems producing 200–250 MWh/ month of electricity and 200–250 kg/month of hydrogen supported by policy incentives. This work offers a blueprint for region-specific AI-augmented hydrogen systems to drive Australia’s hydrogen economy toward $2.10/kg by 2030.
A Comprehensive Review of Green Hydrogen-based Hybrid Energy Systems: Technologies, Evaluation, and Process Safety
Aug 2025
Publication
The reliability and sustainability of multi-energy networks are increasingly critical in addressing modern energy demands and environmental concerns. Hydrogen-based hybrid energy systems can mitigate the challenges of renewable energy utilization such as intermittency grid stability and energy storage by integrating hydrogen generation and electricity storage from renewable sources such as solar and wind. Therefore this review offers a comprehensive evaluation of the environmental economic and technological aspects of green hydrogen-based hybrid energy systems particularly highlighting improvements in terms of the economics of fuel cell and electrolysis procedures. It also highlights new approaches such as hybrid energy management strategies and power-to-gas (PtG) conversion to enhance the system’s dependability and resilience. Analyzing the role of green hydrogen-based hybrid energy systems in supporting global climate goals and improving energy security underscores their high potential to make a significant contribution to carbon-neutral energy networks and provide policymakers with useful recommendations for developing guidelines. In addition the social aspect of hydrogen systems like energy equity and community engagement towards a hydrogen-based society provides reasons for the continued development of next-generation energy systems.
Comparative Techno-economic Optimization of Microgrid Configurations Using Hybrid Battery-hydrogen Storage: NEOM Case Study, Saudi Arabia
Sep 2025
Publication
Renewable energy systems are at the core of global efforts to reduce greenhouse gas (GHG) emissions and to combat climate change. Focusing on the role of energy storage in enhancing dependability and efficiency this paper investigates the design and optimization of a completely sustainable hybrid energy system. Furthermore hybrid storage systems have been used to evaluate their viability and cost-benefits. Examined under a 100% renewable energy microgrid framework three setup configurations are as follows: (1) photovoltaic (PV) and Battery Storage System (BSS) (2) Hybrid PV/Wind Turbine (WT)/BSS and (3) Integrated PV/WT/BSS/Electrolyzer/ Hydrogen Tank/Fuel Cell (FC). Using its geographical solar irradiance and wind speed data this paper inspires on an industrial community in Neom Saudi Arabia. HOMER software evaluates technical and economic aspects net present cost (NPC) levelized cost of energy (COE) and operating costs. The results indicate that the PV/ BSS configuration offers the most sustainable solution with a net present cost (NPC) of $2.42M and a levelized cost of electricity (LCOE) of $0.112/kWh achieving zero emissions. However it has lower reliability as validated by the provided LPSP. In contrast the PV/WT/BSS/Elec/FC system with a higher NPC of $2.30M and LCOE of $0.106/kWh provides improved energy dependability. The PV/WT/BSS system with an NPC of $2.11M and LCOE of $0.0968/kWh offers a slightly lower cost but does not provide the same level of reliability. The surplus energy has been implemented for hydrogen production. A sensitivity analysis was performed to evaluate the impact of uncertainties in renewable resource availability and economic parameters. The results demonstrate significant variability in system performance across different scenarios
Accurate Prediction of Green Hydrogen Production Based on Solid Oxide Electrolysis Cell via Soft Computing Algorithms
Oct 2025
Publication
The solid oxide electrolysis cell (SOEC) presents significant potential for transforming renewable energy into green hydrogen. Traditional modeling approaches however are constrained by their applicability to specific SOEC systems. This study aims to develop robust data-driven models that accurately capture the complex relationships between input and output parameters within the hydrogen production process. To achieve this advanced machine learning techniques were utilized including Random Forests (RFs) Convolutional Neural Networks (CNNs) Linear Regression Artificial Neural Networks (ANNs) Elastic Net Ridge and Lasso Regressions Decision Trees (DTs) Support Vector Machines (SVMs) k-Nearest Neighbors (KNN) Gradient Boosting Machines (GBMs) Extreme Gradient Boosting (XGBoost) Light Gradient Boosting Machines (LightGBM) CatBoost and Gaussian Process. These models were trained and validated using a dataset consisting of 351 data points with performance evaluated through various metrics and visual methods. The dataset’s suitability for model training was confirmed using the Monte Carlo outlier detection method. Results indicate that within the dataset and evaluation framework of this study ANNs CNNs Gradient Boosting and XGBoost models have demonstrated high accuracy and reliability achieving the largest R-squared scores and the smallest error metrics. Sensitivity analysis reveals that all input parameters significantly influence hydrogen production magnitude. Game-theoretic SHAP values underline current and cathode electrode conditions as critical factors. This research determines the performance of machine learning models particularly ANNs CNNs Gradient Boosting and XGBoost in predicting hydrogen production through the SOEC process. The outcomes of this paper can provide a certain reference for related research and applications in the hydrogen production field.
Thermal Design and Economic Optimization of a Solar Tower for Hydrogen Production
Oct 2025
Publication
Harnessing renewable energy for sustainable hydrogen production is a pivotal step towards a greener future. This study explores integrating solar tower (ST) technology with thermal energy storage and a power cycle to drive a PEM electrolyzer for green hydrogen production. A comprehensive investigation is conducted to evaluate the thermodynamic performance of the integrated system including an exergoeconomic analysis to evaluate and optimize techno-economic performance. Exergy analysis reveals that the main components responsible for 84 % of the total exergy destruction are the ST with 60 % the heat exchanger with 16 % and the electrolyzer with 8 %. The hydrogen production cost varies with operational parameters e.g. increased solar radiation reduces the cost to 4.5 $/kg at 1000 W/m2 . Furthermore the overall system performance is evaluated and monitored using overall effectiveness exergy efficiency and hydrogen production cost for full-day operation at hourly intervals based on the design set operating conditions versus optimized ones using the conjugate optimization. The findings indicate that the optimization improved the average overall effectiveness from 29.3 % to 31.2 % and the average exergy efficiency from 36 % to 40 % while the average hydrogen cost is reduced from 4.6 to 4.3 $/kg.
Comparison of Large Eddy Simulation with Local Species, Temperature and Velocity Measurements in Dual Swirl Confined Hydrogen Flames
Oct 2025
Publication
Developing new injection systems and combustion chambers for hydrogen is a central topic for the new generation of engines. In this effort simulations take a central role but methods developed for conventional hydrocarbons (methane kerosene) must be revisited for hydrogen. Validation then becomes an essential part and clean well documented experiments are needed to guaranty that computational fluid dynamics solvers are as predictive and accurate as expected. In this framework the HYLON case is a swirled hydrogen/air burner used by multiple groups worldwide to validate simulation methods for hydrogen combustion in configurations close to gas turbine burners with experimental data available through the TNF web site. The present study compares recent Raman spectroscopy and Particle Image Velocimetry measurements and Large Eddy Simulations (LES). The LES results are evaluated against a dataset comprising mean and RMS measurements of H2 N2 O2 H2O molar fractions temperature and velocity fields offering new insights into flame stabilization mechanisms. The simulations incorporate conjugate heat transfer to predict the combustor wall temperatures and are conducted for two atmospheric-pressure operating conditions each representing distinct combustion regimes diffusion and partially premixed. Novelty and significance statement Data on confined hydrogen flames in burner similar as industrial ones are limited. This work aims to fill this gap by performing multiple and simultaneous diagnostics on the swirled hydrogen-air flame called HYLON. For the first time in such a swirled configuration mean and RMS fields of temperature main species and velocities are compared to LES allowing new insight into the potential and limits of the models as well as the physics of these flames. These experimental results will be made available on TNF as over 30 research groups worldwide have expressed interest in using them.
Underground Hydrogen Storage in Salt Cavern: A Review of Advantages, Challenges, and Prospects
Jun 2025
Publication
The transition to a sustainable energy future hinges on the development of reliable large-scale hydrogen storage solutions to balance the intermittency of renewable energy and decarbonize hard-to-abate industries. Underground hydrogen storage (UHS) in salt caverns emerged as a technically and economically viable strategy leveraging the unique geomechanical properties of salt formations—including low permeability self-healing capabilities and chemical inertness—to ensure safe and high-purity hydrogen storage under cyclic loading conditions. This review provides a comprehensive analysis of the advantages of salt cavern hydrogen storage such as rapid injection and extraction capabilities cost-effectiveness compared to other storage methods (e.g. hydrogen storage in depleted oil and gas reservoirs aquifers and aboveground tanks) and minimal environmental impact. It also addresses critical challenges including hydrogen embrittlement microbial activity and regulatory fragmentation. Through global case studies best operational practices for risk mitigation in real-world applications are highlighted such as adaptive solution mining techniques and microbial monitoring. Focusing on China’s regional potential this study evaluates the hydrogen storage feasibility of stratified salt areas such as Jiangsu Jintan Hubei Yunying and Henan Pingdingshan. By integrating technological innovation policy coordination and cross-sector collaboration salt cavern hydrogen storage is poised to play a pivotal role in realizing a resilient hydrogen economy bridging the gap between renewable energy production and industrial decarbonization.
Flexible Economic Energy Management Including Environmental Indices in Heat and Electrical Microgrids Considering Heat Pump with Renewable and Storage Systems
Oct 2025
Publication
This study discusses energy management in thermal and electrical microgrids while taking heat pumps renewable sources thermal and hydrogen storages into account. The weighted total of the operating cost grid emissions level voltage and temperature deviation function and other factors makes up the objective function of the suggested method. The restrictions include the operationflexibility model of resources and storages micro-grid flexibility limits and optimum power flow equations. Point Estimation Method is used in this work to simulate load energy price and renewable phenomenon uncertainty. A fuzzy decision-making methodology is used to arrive at a compromise solution that satisfies network operators’ operational environmental and financial goals. The innovations of this paper include energy management of various smart microgrids simultaneous modeling of several indicators especially flexibility investigation of optimal performance of resources and storage devices and modeling of uncertainty considering low computational time and an accurate flexibility model. Numerical findings indicate that the fuzzy decision-making approach has the capability to reach a compromise point in which the objective functions approach their minimum values. The integration of the proposed uncertainty modeling with precise flexibility modeling results in a reduction in computational time when compared to stochastic optimization based on scenarios. For the compromise point and uncertainty modeling with PEM by efficiently managing resources and thermal and hydrogen storages scheme is capable of attaining high flexibility conditions. Compared to load flow studies the approach can enhance the operational environmental and economic conditions of smart microgrids by approximately 33–57% 68% and 33–68% respectively under these circumstances.
QDQN-ThermoNet: A Quantum-driven Dual Depp Q-network Framework for Intelligent Thermal Regulation in Solid-state and Hydrogen Fuel Cell Systems of Future Electric Vehicles
Oct 2025
Publication
This paper presents QDQN-ThermoNet a novel Quantum-Driven Dual Deep Q-Network framework for intelligent thermal regulation in next-generation electric vehicles with hybrid energy systems. Our approach introduces a dual-agent architecture where a classical DQN governs solid-state battery thermal management while a quantumenhanced DQN regulates proton exchange membrane fuel cell dynamics both sharing a unified quantumenhanced experience replay buffer to facilitate cross-system information transfer. Hardware-in-the-Loop validation across diverse operational scenarios demonstrates significant performance improvements compared to classical methods including enhanced thermal stability (95.1 % vs. 82.3 %) faster thermal response (2.1 s vs. 4.7 s) reduced overheating events (0.3 vs. 3.2) and superior energy efficiency (22.4 % energy savings). The quantum-enhanced components deliver 38.7 % greater sample efficiency and maintain robust performance under sparse data conditions (33.9 % improvement) while material-adaptive control strategies leveraging MXeneenhanced phase change materials achieve a 50.3 % reduction in peak temperature rise during transients. Component lifetime analysis reveals a 33.2 % extension in battery service life through optimized thermal management. These results establish QDQN-ThermoNet as a significant advancement in AI-driven thermal management for future electric vehicle platforms effectively addressing the complex challenges of coordinating thermal regulation across divergent energy sources with different optimal operating temperatures.
Numerical Investigation of Combustion, Performance, and Emission Attributes of Premixed Ammonia-hydrogen/air Flames within a Swirl Burners of a Gas Turbine
Oct 2025
Publication
This study investigates numerically combustion attributes and NOx formation of premixed ammonia-hydrogen/air flames within a swirl burner of a gas turbine considering various conditions of hydrogen fraction (HF: 0 % 5 % 30 % 40 % and 50 %) equivalence ratio (φ: 0.85 1.0 and 1.2) and mixture inlet temperature (Tin: 400–600 K). The results illustrate that flame temperature increases with hydrogen addition from 1958 K for pure ammonia to 2253 K at 50 % HF. Raising the inlet temperature from 400 K to 600 K markedly enhances combustion intensity resulting in an increase of the Damköhler number (Da) from 117 to 287. NOx levels rise from ∼1800 ppm (0 % HF) to ∼7500 ppm (50 % HF) and peak at 8243 ppm under lean conditions (φ = 0.85). Individual NO N2O and NO2 emissions also reach maxima at φ = 0.85 with values of 5870 ppm 2364 ppm and 10 ppm respectively decreasing significantly under richer conditions (2547 ppm 1245 ppm and 5 ppm at φ = 1.2). These results contribute to advancing low-carbon fuel technologies and highlight the viability of ammonia-hydrogen co-firing as a pathway toward sustainable gas turbine operation.
An Empirical Study of Kingdom of Saudi Arabia Citizens' Intentions about the Adoption of Hydrogen Fuel Cell Vehicles
Oct 2025
Publication
A comprehensive understanding of consumer preferences and demand factors is essential for successfully implementing demand-side strategies for alternative energy solutions such as hydrogen. This study aims to identify the key determinants influencing the adoption propensity for Hydrogen fuel cell vehicles (HFCVs) in the Kingdom of Saudi Arabia (KSA). Developing a conceptual framework to organise the key factors influencing consumers’ decisions to adopt or reject this technology. Using data from an online survey of 384 prospective customers we employed structural equation modelling (SEM) via Smart-PLS 4.1 to analyze consumer intent. The findings reveal that perceived benefits barriers opinions and governmental initiatives have a significant impact on the likelihood of HFCV adoption. The study emphasises the significance of collaborative efforts among key stakeholders including manufacturers hydrogen producers research institutions and financial entities in addressing challenges and advancing the development of the hydrogen transportation ecosystem in KSA. Financial incentives and subsidies such as purchasing subsidies awareness and reduced registration costs for HFCVs may be instituted.
A Comprehensive Review of Influence of Critical Parameters on Wettability of Rock-hydrogen-brine Systems: Implications for Underground Hydrogen Storage
Oct 2025
Publication
The rock wettability is one of the most critical parameters that influences rock storage potential trapping and H2 withdrawal rate during Underground hydrogen storage (UHS). However the existing review articles on wettability of H2-brine-rock systems do not provide detailed information on complexities introduced by reservoir wettability influencing parameters such as high pressure temperature salinity conditions micro-biotic effects cushion gases and organic acids relevant to subsurface environments. Therefore a comprehensive review of existing research on various parameters influencing rock wettability during UHS and residual trapping of H2 was conducted in this study. Literature that provides insight into molecular-level interaction through machine learning and molecular dynamic (MD) simulations and role of surface-active chemicals such as nanoparticles surfactants and wastewater chemicals were also reviewed. The review suggested that UHS could be feasible in clean geo-storage formations but the presence of rock surface contaminants at higher storage depth and microbial effects should be accounted for to prevent over-estimation of the rock storage potentials. The H2 wettability of storage/caprocks and associated risks of UHS projects could be higher in rocks with high proportion of carbonate minerals organic-rich shale and basalt with high plagioclase minerals content. However treatment of rock surfaces with nanofluids surfactants methylene blue and methyl orange has proven to alter the rock wettability from H2-wet towards water-wet. Research results on effect of rock wettability on residually trapped hydrogen and snap-off effects during UHS are contradictory thus further studies would be required in this area. The review generally concludes that rock wettability plays prominent role on H2 storage due to the frequency and cyclic loading of UHS hence it is vital to evaluate the effects of all possible wettability influencing parameters for successful designs and implementation of UHS projects.
Optical Investigation and combustion Analysis of Stratified Ammonia-hydrogen Pre-chamber Engine with Variable Injection Timing
Oct 2025
Publication
This study presents an experimental investigation of a direct injection ammonia-fuelled engine using hydrogen pre-chamber jet ignition. All tests have been conducted in an optically accessible combustion chamber that is installed in the head of a single-cylinder engine. The effect of ammonia injection timing on ignition and combustion characteristics was investigated with the timing varied from 165 CAD BTDC to 40 CAD BTDC. The experiments were conducted with a fixed spark timing of 14 CAD BTDC while ammonia injection duration was adjusted to maintain a main chamber global equivalence ratio of 0.6. Two pre-chamber nozzle configurations a single-hole and a multi-hole were tested. The results show that the later NH3 injection timing (40 CAD BTDC) significantly improved combustion with a peak in-cylinder pressure of 80 bar measured compared to a peak in-cylinder pressure of 50 bar with earlier injection (165 CAD BTDC). This study indicates the importance of optimising ammonia injection timing in order to enhance combustion stability and efficiency. The hydrogen pre-chamber jet ignition combined with a late ammonia injection is a promising approach for addressing the combustion challenges of ammonia as a zero-carbon fuel for maritime applications.
Production Technology of Blue Hydrogen with Low CO2 Emissions
Oct 2025
Publication
Blue hydrogen technology generated from natural gas through carbon capture and storage (CCS) technology is a promising solution to mitigate greenhouse gas emissions and meet the growing demand for clean energy. To improve the sustainability of blue hydrogen it is crucial to explore alternative feedstocks production methods and improve the efficiency and economics of carbon capture storage and utilization strategies. Two established technologies for hydrogen synthesis are Steam Methane Reforming (SMR) and Autothermal Reforming (ATR). The choice between SMR and ATR depends on project specifics including the infrastructure energy availability environmental goals and economic considerations. ATR-based facilities typically generate hydrogen at a lower cost than SMR-based facilities except in cases where electricity prices are elevated or the facility has reduced capacity. Both SMR and ATR are methods used for hydrogen production from methane but ATR offers an advantage in minimizing CO2 emissions per unit of hydrogen generated due to its enhanced energy efficiency and unique process characteristics. ATR provides enhanced utility and flexibility regarding energy sources due to its autothermal characteristics potentially facilitating integration with renewable energy sources. However SMR is easier to run but may lack flexibility compared to ATR necessitating meticulous management. Capital expenditures for SMR and ATR hydrogen reactors are similar at the lower end of the capacity spectrum but when plant capacity exceeds this threshold the capital costs of SMR-based hydrogen production surpass those of ATR-based facilities. The less profitably scaled-up SMR relative to the ATR reactor contributes to the cost disparity. Additionally individual train capacity constraints for SMR CO2 removal units and PSA units increase the expenses of the SMR-based hydrogen facility significantly.
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